This application claims the benefit of the filing date under 35 U.S.C. ยง 119(a)-(d) of Japanese Patent Application No. 2018-181277, filed on Sep. 27, 2018, and Japanese Patent Application No. 2018-181276, filed on Sep. 27, 2018.
The present invention relates to a seal member and, more particularly, to a seal member for an electrical connector or another electronic component.
When an electrical connector is attached to a case of an electronic equipment, a seal member is sometimes disposed between the electrical connector and the case in order to prevent liquid ingress into the electronic equipment. Some seal members, such as that disclosed in Japanese Patent H8-315904A, have a lip formed along an extension direction of the seal member. The lip is brought into close contact with a contacted component, thereby improving waterproofness.
When the electrical connector is attached to the case with the seal member having the lip interposed therebetween, because the lip is pressed against the contacted component, a reaction force against a force in an attachment direction acts on the electrical connector. If the reaction force is small, close contact between the lip of the seal member and the contacted component is insufficient, and may result in a decrease in waterproofing created by the seal member. If the reaction force is large, a load to the electrical connector and a board on which the electrical connector is mounted is large.
A seal member includes a main body portion, an easily-deformable portion formed integrally with the main body portion and being more easily deformable than the main body portion, and a pair of lip portions. The lip portions are formed on an outer peripheral side of the seal member in a loading direction in which a compressive load elastically deforming the seal member acts.
The invention will now be described by way of example with reference to the accompanying Figures, of which:
Exemplary embodiments of the present disclosure will be described hereinafter in detail with reference to the attached drawings, wherein like reference numerals refer to like elements. The present disclosure may, however, be embodied in many different forms and should not be construed as being limited to the embodiment set forth herein; rather, these embodiments are provided so that the present disclosure will convey the concept of the disclosure to those skilled in the art.
A seal member 10 according to an embodiment is used to prevent water ingress between an electrical connector 30, shown in
The seal member 10, as shown in
The seal member 10, as shown in
The main body portion 11, as shown in
The projecting rim portions 14 are connected to both sides, respectively, of the second flange portions 13. In the projecting rim portion 14, as shown in
As shown in
A guiding groove 14d extending along the height direction Y is formed in an outer face of the supporting wall 14c, as shown in
As shown in
When the bottom portion 10b of the seal member 10 is compressed in the height direction Y, the seal member 10 deforms such that the first flange portion 12 and the second flange portion 13 deflect toward the inside of the groove 17 to narrow the space of the groove 17 in the height direction Y. At this time, with the compression of the main body portion 11, a reaction force occurs in the height direction Y. In the arm portion 10a of the seal member 10, the compression direction is from the inner peripheral side of the seal member 10 toward the outer peripheral side thereof, and the seal member 10 is compressed to deform in the same manner as the bottom portion 10b. Therefore, in the arm portion 10a, the compression direction is not coincident with the height direction Y. Hereinbelow, regarding the compression of the seal member 10, the case of the bottom portion 10b will be described unless otherwise noted.
As shown in
Each rib 18, as shown in
The rib 18 supports the first flange portion 12 and the second flange portion 13 with elasticity due to bending. When the first flange portion 12 and the second flange portion 13 deflect toward the inside of the groove 17, the first element 18a and the second element 18b deflect, thereby causing the rib 18 to exert the reaction force in the height direction Y.
Because the first element 18a and the second element 18b are each inclined with respect to the height direction Y, when the rib 18 receives a load in the height direction Y, the first element 18a and the second element 18b move easily. Therefore, when the seal member 10 is compressed in the height direction Y, with the deformation of the first flange portion 12 and the second flange portion 13 deflecting toward the inside of the groove 17, the rib 18 deforms such that an angle formed between the first element 18a and the second element 18b decreases gradually. Being bent, the rib 18 is more easily deformable than the first flange portion 12 and the second flange portion 13, thus not obstructing the deformation of the first flange portion 12 and the second flange portion 13.
The ribs 18, as shown in
In the seal member 10, the arrangement of the ribs 18 on the left side of
When the seal member 10 is pressed into the case, the bottom portion 10b of the seal member 10 receives a compressive load from the height direction Y. On the other hand, extending along the height direction Y, the arm portion 10a of the seal member 10 receives a load in the extension direction of the seal member 10 when the seal member 10 is pressed in. The bending directions of the ribs 18 in the arm portion 10a are oriented uniformly from the end of the seal member 10 toward the bottom portion 10b. Therefore, in the arm portion 10a, the ribs 18 easily bend in a pressing direction of the seal member 10.
The arrangement of the groove 17 and the ribs 18 on one side face of the seal member 10, a front face side of the electrical connector 30, is shown in
The pair of lip portions 15, as shown in
The lip portion 15 is supported by the first flange portion 12, and a vertex 15a of the lip portion 15, as shown in
When the seal member 10 is compressed in the height direction Y, the first flange portion 12 deflects toward the inside of the groove 17. In addition, the lip portion 15 supported by the first flange portion 12 deforms so as to fall toward the outside of the seal member 10. When the seal member 10 is compressed in the height direction Y, the pair of lip portions 15 deform so as to widen the interval between their distal ends.
In the shown embodiment, the electrical connector 30 is a male connector configured to be mated with a mating connector in the thickness direction Z that is a connector mating direction. As shown in
A housing 31 of the electrical connector 30 is integrally formed by injection molding of, for example, an electrically-insulating resin material (polybutylene terephthalate, or the like). In the housing 31, as shown in
The housing 31 of the electrical connector 30, as shown in
Within the seal retaining portion 32, the engaging protrusion 34, shown in
The seal member 10 can be attached to the seal retaining portion 32 of the electrical connector 30, as shown in
The case 50, as shown in
As shown in
With the connector assembly 40 attached to the case 50, an upper face portion 30c of the electrical connector 30 engaged with the notch 50a and an upper face 50b of the case 50 are flush with each other. Though the seal member 10 is not positioned on the upper face portion 30c of the electrical connector 30, a waterproof layer 53 is formed by applying liquid gasket between the upper face portion 30c of the electrical connector 30, the upper face 50b of the case 50 and the lid 51, as shown in
In assembly of the electronic equipment, as shown in
When the connector assembly 40 is positioned in the notch 50a of the case 50, the lip portion 15 of the seal member 10 comes into contact with the case 50. In this state, excluding the self-weight of the connector assembly 40, a force is not applied to the seal member 10 from the upper side in the drawing. Therefore, in the bottom face portion 30b of the electrical connector 30, the pair of lip portions 15 keep their shapes upright along the height direction Y, as shown in
Next, the liquid gasket waterproof layer 53 is applied to the upper face portion 30c of the electrical connector 30 and the upper face 50b of the case 50 as shown in
The course of deformation of the seal member 10 in the bottom face portion 30b of the electrical connector 30 is schematically shown in
When the seal member 10 is compressed in the height direction Y, the lip portions 15 in contact with the case 50 deform elastically so as to separate their distal ends contacting the case 50 from each other, that is, to spread outward, and start to incline, as shown in
Then, as the seal member 10 further receives the load in the height direction Y, the deformation progresses such that the lip portion 15 inclines further to fall down, as shown in
In addition, as the displacement of the case 50 further increases, the deflection of the first flange portion 12 and the second flange portion 13 reaches the limit, and the deformation of the lip portions 15 also reaches the limit, as shown in
Next, the deformation of the seal member 10 in the side face portion 30a of the electrical connector 30, shown in
When the seal member 10 is pressed from the upper side in the drawings, the seal member 10 moves toward the lower side in the drawings, and thereby a space between the seal member 10 and the notch 50a, shown in
The ribs 18 of the seal member 10 have bending directions oriented uniformly from the end of the seal member 10 toward the bottom portion 10b. That is, in the side face portion 30a of the electrical connector 30, each rib 18 easily bends in the downward direction in the drawings that is a direction in which the seal member 10 is pressed in. In the side face portion 30a of the electrical connector 30, the direction in which the ribs 18 easily bend and the direction in which the seal member 10 is pressed in are coincident with each other, so that the ribs 18 of the arm portion 10a easily bend when the seal member 10 is pressed in.
With reference to
The seal member 10, as shown in
In the initial elastic region S1, with the displacement of the case 50 after the case 50 comes into contact with the distal ends of the lip portions 15 in the seal member 10, the lip portions 15, the first flange portions 12 and the second flange portions 13 undergo the deformation described above. The initial elastic region S1 corresponds to, for example,
The intermediate region S2 is a range within which the deformation of the lip portions 15, the first flange portions 12 and the second flange portions 13 further progresses, for example, until the amount of deformation reaches the limit after the first flange portions 12 and the second flange portions 13 come into contact with each other. In this period, regardless of an increase in the amount of displacement of the case 50, the reaction force of the seal member 10 hardly increases, since the lip portions 15, the first flange portions 12 and the second flange portions 13 deform very easily.
In the late elastic region S3, after the deformation of the first flange portions 12 and the second flange portions 13 reaches the limit, further displacement of the case 50 causes a reaction force in the main body portion 11. This reaction force of the main body portion 11 increases in proportion to the amount of displacement in the height direction Y of the case 50.
In this regard, the magnitude of the reaction force in each region is determined by the material of the seal member 10 and/or the shape and dimensions of the rib 18. In particular, in the region S2, the compression of the main body portion 11 and the rib 18 causes the reaction force. For example, in order to increase the reaction force in the region S2, the number of ribs 18 may be increased or each rib 18 may be thickened. In order to decrease the reaction force in the region S2, the number of ribs 18 may be reduced or each rib 18 may be thinned. In this manner, in the present embodiment, by adjusting the shape and dimensions of the rib 18 of the seal member 10, the reaction force of the seal member 10 can be easily adjusted without changing the material of the seal member 10.
In the seal member 10, the lip portions 15, the first flange portion 12, and the second flange portion 13 deform ahead of the main body portion 11 after the lip portions 15 come into contact with the case 50 and until the deformation of the first flange portion 12 and the second flange portion 13 reaches the limit. Because the lip portions 15, the first flange portion 12 and the second flange portion 13 of the seal member 10 are easily deformable, the reaction force that occurs in the seal member 10 is small. Therefore, a force required for the work of attaching the connector assembly 40 to the case 50 is reduced.
After the deformation of the first flange portion 12 and the second flange portion 13 reaches the limit, the main body portion 11 undergoes elastic deformation in place of the lip portions 15, the first flange portion 12, and the second flange portion 13, and exerts the reaction force. Because it is not easily elastically deformable, the main body portion 11 exerts a larger reaction force than the lip portions 15. Thereby, the waterproof performance of the seal member 10 can be ensured.
The ribs 18 receiving the compressive load are formed between the first flange portion 12 and the second flange portion 13. Because the first flange portion 12 and the second flange portion 13 are supported by the ribs 18 and thereby exert the reaction force, the reaction force of the seal member 10 can be compensated by the ribs 18. While being bent, the ribs 18 are more easily deformable than the first flange portion 12 and the second flange portion 13, and therefore do not obstruct the deformation of the first flange portion 12 and the second flange portion 13. In addition, fine adjustment of the magnitude of the reaction force that occurs in the seal member 10 can also be made by the shape and dimensions of the rib 18.
The pair of lip portions 15 are supported by the first flange portions 12, respectively, each protruding from both sides on the outer peripheral side of the main body portion 11. Furthermore, the vertices 15a of the pair of lip portions 15 in cross section are located more externally than the main body portion 11. Therefore, in the thickness direction Z, the interval L1 between the vertices 15a of the lip portions 15 is set larger than the width L2 of the main body portion 11 (L1>L2). This causes the lip portion 15 to deform so as to fall outward with the deflection of the first flange portion 12 when a force is applied to the lip portions 15, so that the pair of lip portions 15 can be so deformed as to widen the interval between their distal ends.
The seal member 10 of the present embodiment has a U-like overall shape, and is attached to the bottom face portion 30b and the side face portion 30a of the electrical connector 30. In assembly of the electronic equipment, the elastic deformation of the seal member 10 can absorb a dimensional tolerance in the width direction W or the height direction Y of the connector assembly 40 and the notch 50a.
The seal member 10 is attached to the bottom face portion 30b and the side face portion 30a of the electrical connector 30. In assembly of the electronic equipment, the seal member 10, which exerts a reaction force, is not provided on the upper face portion 30c of the electrical connector 30 that is a face to be contacted with the lid 51. A condition when the lid 51 is attached to the upper face portion 30c of the electrical connector 30 and a condition when the lid 51 is attached to the upper face 50b of the case 50 can be made uniform, so that the working efficiency in assembling the electronic equipment can be improved.
The description in the above embodiment may be selectively adopted and/or eliminated or, if appropriate, may be modified to another configuration unless such selective adoption and/or elimination departs from the gist of the present invention.
For example, in the above embodiment, the illustrative configuration has been described in which the seal member 10 is attached to the electrical connector 30, but the seal member 10 may be attached to the case 50. In addition, the lip portion 15 of the seal member 10 may be provided on a face to be attached to the electrical connector 30. In addition, in the above embodiment, the ribs 18 may not be provided in the groove 17 of the seal member 10.
In the above embodiment, the distal end of the lip portion 15 may be so formed preliminarily as to be inclined outward. In this case, without the vertex of the lip portion 15 located more externally than the main body portion 11, the lip portion 15 can be so deformed as to incline outward.
In the above embodiment, the example has been described in which the easily-deformable portions are provided by providing the groove 17 in both sides (both ends) in the thickness direction Z of the main body portion 11. However, the easily-deformable portion of the present invention is not limited to the above embodiment as long as it is composed of a portion thinner than the main body portion. For example, a groove may be provided in the center in the thickness direction Z of the main body portion 11 so that the pair of lip portions 15 can be inclined inward. In this case, the main body portion corresponds to a main body portion 11 which is solid on both sides (both ends) in the thickness direction Z.
Number | Date | Country | Kind |
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2018-181276 | Sep 2018 | JP | national |
2018-181277 | Sep 2018 | JP | national |