Patent Application
20170179636
The present application is based on, and claims priority from Japanese Patent Application No. 2015-249846, filed Dec. 22, 2015, the disclosure of which is hereby incorporated by reference herein in its entirety.
Technical Field
The present application relates to a seal member for preventing intrusion of water and the like into a housing, and a connector using the seal member.
Related Art
A connector using a seal member in a first conventional example is illustrated in
The seal member 52 is made of rubber and includes a number of wire insertion holes 52a arranged in parallel along both directions orthogonal to each other. The seal member 52 is also provided, in the vicinity of each wire insertion hole 52a, with positioning holes 52b. Into the positioning holes 52b, there are inserted positioning projections 51c of the first connector housing 51 and positioning projections (not illustrated) of the second connector housing 53.
A terminal (not illustrated) connected to a wire is accommodated in each of the terminal accommodating chambers 51a of the first connector housing 51 as the terminal penetrates through each of the wire insertion holes 52a of the seal member 52. The wire connected to the terminal is closely accommodated in each of the wire insertion holes 52a. Consequently, water and the like are suppressed from entering into the terminal accommodating chambers 51a of the first connector housing 51 along the wires led out from the second connector housing 53.
Meanwhile, when the wires are closely accommodated in the wire insertion holes 52a, the seal member 52 is elastically deformed since the wire insertion holes 52a are enlarged in their diameters. Then, the positioning projections 51c serve to prevent the center positions of the surrounding wire insertion holes 52a from being deviated by the elastic deformation of the seal member 52.
On the other hand, Applicants have proposed a seal member in a second conventional example, as illustrated in
In the first conventional example, however, as it is necessary to provide the seal member 52 with the positioning holes 52b, the first connector housing 51 with the positioning projections 51c, and the second connector housing 52 with the positioning projections (not illustrated), the structure of the seal member is complicated.
In the second conventional example, meanwhile, as the wall thickness of the seal member around each wire insertion hole 60a has a great influence on the sealing performance, the partition grooves 60b have to be formed while ensuring the wall thickness of the seal member to some extent. For this reason, it is required to widen the pitch of the wire insertion holes 60a, thereby causing the upsizing of the seal member 60 and thus the upsizing of a connector.
In consideration of the above-mentioned situation, an object of the present application is to provide a seal member which is capable of preventing the deviations of the center positions of the wire insertion holes to the utmost while maintaining miniaturization of a connector as possible and additionally, another object of the present application is to provide a connector using such a seal member.
A seal member according to a first aspect of the present application includes a plurality of wire insertion holes arranged in parallel along both directions orthogonal to each other, a plurality of block parts each of which is divided to a block having two or more of the plurality of wire insertion holes, and a connecting part which is configured so as to connect between the adjoining block parts and have a thickness thinner than wall thicknesses of the block parts.
A connector according to a second aspect of the present application includes: a connector housing including a plurality of terminal accommodating chambers arranged in parallel along both directions orthogonal to each other, and a seal-member accommodating chamber communicating with the plurality of terminal accommodating chambers; a seal member accommodated in the seal-member accommodating chamber, the seal member including wire insertion holes arranged in positions corresponding to the terminal accommodating chambers respectively, a plurality of block parts each of which is divided to a block having two or more of the wire insertion holes, and a connecting part which is configured so as to connect between the adjoining block parts and have a thickness thinner than wall thicknesses of the block parts; terminals accommodated in the terminal accommodating chambers; and wires connected to the terminals respectively and closely inserted into the wire insertion holes respectively.
With the seal member according to the first aspect of the present application and the connector according to the second aspect of the present application, it is possible to prevent the deviations of the center positions of the wire insertion holes while maintaining the miniaturization of the connector.
An embodiment will be described with reference to
As illustrated in
As illustrated in
In the embodiment, four counterpart connectors (not illustrated) are fitted into the connector housing 2. The mat-seal accommodating chamber 4 is provided, on the side of the terminal accommodating chambers 3, with partition walls 5 (see
The mat seal 10 is accommodated in the mat-seal accommodating chamber 4, as illustrated in.
The mat-seal body 11 has a plurality of wire insertion holes 13 formed at respective positions corresponding to the terminal accommodating chambers 3, in other words, the wire insertion holes 13 arranged in parallel at intervals along both directions orthogonal to each other. On the inner circumferential face of each of the wire insertion holes 13, a plurality of projective peripheral lips (indicated with no reference numeral) are provided at intervals in the axial direction of the wire insertion hole 13. Each of the projective peripheral lips is formed so that its inner diameter gets smaller than the outer diameter of the wire W.
In the mat-seal body 11, the whole of the wire insertion holes 13 is divided into a plurality of block parts 11A-11D. Each of the block parts 11A-11D includes at least multiple wire insertion holes 13. In the illustrated embodiment, there are provided four block parts 11A-11D each of which includes ten (2 rows by 5 lines) wire insertion holes 13. The size of each block part 11A-11D (namely, the number of wire insertion holes 13) is established so that, in every inserting situation of the wires W, the deviations of the center positions of all the other wire insertion holes 13 where the wires have not been inserted yet (i.e. unoccupied wire insertion holes) stay within a predetermined allowable range.
The adjoining block parts 11A-11D are connected with each other through connecting parts 14 each of which has a thickness thinner than the wall thicknesses of the block part 11A-11D. In other words, between the adjoining block parts 11A-11D, there are partition grooves 15 defined by the thin-walled connecting parts 14. In arrangement, the partition walls 5 of the connector housing 2 are disposed between the adjoining block parts 11A-11D, namely, in the partition grooves 15.
The plurality of counterpart connectors is fitted into the connector housing 2. Corresponding to the fitting areas of the respective counterpart connectors, the mat seal 10 is divided into the block parts 11A-11D. As the embodiment assumes four counterpart connectors, the mat seal 10 is divided into four block parts 11A-11D. Each of the block part 11A-11D satisfies a condition where the deviations of the center positions of the wire insertion holes 13 of the same block part 11A-11D stay within the allowable range.
In assembling, the rear holder 20 is inserted into the mat-seal accommodating chamber 4 from the rear side of the connector housing 2. The rear holder 20 has an outline size allowing its insertion into the rear chamber section 4b of the mat-seal accommodating chamber 4 without substantially producing any clearance. As mentioned before, the periphery of the front face of the rear holder 20 is closely adhered to the housing-seal part 12 of the mat seal 10. In the rear holder 20, wire slots 21 are formed at respective positions corresponding to the respective wire insertion holes 13 of the mat seal 10. Each of the wire slots 21 has a slot size larger than the outline size of the terminal 40.
On the other hand, as illustrated with an imaginary line of
With the arrangement mentioned above, the inner circumferential face of the mat-seal accommodating chamber 4 of the connector housing 2 is waterproofed by the housing-seal part 12 of the mat seal 10. Further, both the inner circumferential face of the wire insertion hole 13 of the mat seal 10 and the wire W are waterproofed since the inner circumferential face of the wire insertion hole 13 closely adheres to the outer periphery of the wire W.
Next, the fitting of the terminal 40 will be described. The terminal 40 connected to the wire W is fitted to the connector housing 2 after fitting the mat seal 10 and the rear holder 20 to the connector housing 2. The terminal 40 is inserted into the wire slot 21 of the rear holder 20 from the rear side and further inserted into the wire insertion hole 13 of the mat seal 10. In the process of inserting the terminal 40 into the wire insertion hole 13, an insertion tip of the terminal 40 gradually enters into the wire insertion hole 13 while stretching and expanding the wire insertion hole 13. Once the terminal 40 is inserted up to a predetermined position of the terminal accommodating chamber 3, the insertion of the terminal 40 into the wire insertion hole 13 is completed.
When the wire W is closely accommodated in the wire insertion hole 13, the mat seal 10 is elastically deformed so that the wire insertion hole 13 widens its diameter since the diameter of the wire W is larger than the diameter of the inner circumferential face of the wire insertion hole 13. Nevertheless, for instance, when the wires W are closely inserted into the wire insertion holes 13 in the first block part 11A, the elastic deformation of the mat seal 10 stays in the first block part 11A and exerts little influence on the second to fourth block parts 11B-11D. Additionally, even in the first block part 11A, the deviations of the center positions of the other wire insertion holes 13 stay within the allowable range. Therefore, it is possible to execute the subsequent fitting operation of the terminals 40 smoothly.
As mentioned above, the mat seal 10 includes the plurality of wire insertion holes 13, the plurality of divided block parts 11A-11D, each of which is formed so as to have two or more wire insertion holes 13, and the connecting parts 14 each having a thickness thinner than the wall thicknesses of the block parts 11A-11D, the connecting parts 14 connecting the plurality of divided block parts 11A-11D with the adjoining block parts 11A-11D. The elastic deformation of the mat seal 10 under condition that the wires W are closely inserted into the wire insertion holes 13 stays in the relevant block part (e.g. the first block part 11A) and exerts little influence on the other block parts (e.g. the second to fourth block parts 11B-11D). Thus, it is possible to prevent the deviations of the center positions of the wire insertion holes 13 to the utmost. Although the mat-seal's portion around the wire insertion holes 13 has to ensure a thickness to some extent in view of its great influence on the sealing performance, it is possible to narrow the pitch of the wire insertion holes 13 within an area of a single block part 11A-11D since a plurality of wire insertion holes 18 are formed in the single block part 11A-11D, thereby allowing the miniaturization of the connector 1 to be maintained to the utmost. From above, it is possible to prevent the deviations of the center positions of the wire insertion holes 13 to the utmost while maintaining the miniaturization of the connector 1 as possible.
Between the adjoining block parts 11A-11D, namely, in the partition grooves 15, there are arranged the partition walls 5 of the connector housing 2. Therefore, for instance, even if the wires W closely inserted into the wire insertion holes 13 in the first block part 11A are about to cause the other block parts 11B-11D to be deformed elastically, the partition walls 5 serve to suppress such an elastic deformation. Thus, it is possible to prevent the deviations of the center positions of the wire insertion holes 13 in the other block parts 11B-11D reliably.
There are provided the plurality of counterpart connectors to be fitted to the connector housing 2 and therefore, the mat seal 10 is divided into the block parts 11A-11D corresponding to the fitting areas of the respective counterpart connectors. Accordingly, it is possible to unify the pitch of the wire insertion holes 13 in each block part 11A-11D and thus pitch of the terminal accommodating chambers 3, to an extremely narrow pitch. In other words, if the fitting areas of the respective counterpart connectors do not correspond to the block parts 11A-11D, the width dimensions of the connecting parts 14 (the partition walls 15) between the adjoining block parts 11A-11D would obstruct the reduction of the pitch interval of the wire insertion holes 13 and also cause the mat seal 10 and thus the connector 1 to be large-sized.
Although the connector housing 2 is directed to its engagement with a plurality of counterpart connectors in the connector 1 of the illustrated embodiment, the engagement may be modified for a single counterpart connector in a modification. Then, the connector 1 and the counterpart connector are fitted to each other one-to-one. In the fitting condition of the connectors, respective terminals (not illustrated) of the counterpart connector are connected to the terminals 40 of the plurality of block parts 11A-11D, respectively.
In connection, although the mat seal 10 is divided into four block parts 11A-11D in the connector 1 of the embodiment, the mat seal 10 may be divided into two or three block parts and alternatively, it may be divided into five or more block parts.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2015-249846 | Dec 2015 | JP | national |
