This invention relates to a seal ring structure of a joint for high pressure pipes aiming higher efficiency of pipe exchange operation.
In the case of a conventional joint for high pressure pipes, an arrangement wherein a gland nut 52 is inserted and screwed 51 to the end of a pipe 50 to establish fixation, which is attached by screwing into a screw hole 62 at the joint main body 60 to establish communication of a through hole 61 of the joint main body and inner void 11 of a pipe 50.
However, in the case of a conventional joint for high pressure pipes, due to the fact that pipes are fixed by a line seal at the tip of the pipe, which prevents from applying a large torque leading to low vibration resistance. Under such circumstances, a joint for high pressure pipes realizing the higher seal efficiency and the higher vibration resistance is desired.
Note that, in the case of a pipe joint disclosed in the patent literature 1, seal efficiency is improved by using a clamp possessing plurality of deformed nails projecting toward the inside of the band portion that covers the fitting portion of both bands for coupling of the pipe. (Refer to the patent literature 1) However, it is difficult to use the pipe joint disclosed in the patent literature 1 for high pressure pipes.
[Patent literature 1] JP 1997-196270 A
In view of such circumstances, this invention aims to present a seal ring structure for a joint for high pressure pipes with improved seal efficiency and vibration resistance.
In order to accomplish the purpose mentioned above, the seal ring structure according to the present invention is configured with a seal ring and a retainer. The seal ring is donut shaped and a cross section thereof being a square possessing a pair of diagonal lines orthogonal to each other and one of the diagonal lines is in parallel to the perpendicular line of a plane formed in donut shape and the opposing pinnacles on the diagonal lines abuts against the end surface of each joint. And the retainer can be engaged with the periphery of the end surface of the joint.
According to the seal ring structure for a joint for high pressure pipes mentioned above, the seal efficiency and the vibration resistance of the joint for pipes can be improved. Here, the joint for pipes are suitably used, for example, for an abutting portion disposed at the top of two pipes.
Specific explanation is that the joint for high pressure pipes is a pipe joint for connecting the first pipe and the second pipe, and this pipe joint possesses a first joint to be connected to the first pipe, a second joint to be connected to the second pipe and a band portion for covering the butting portion of the first joint and the second joint, and is configured with a clamp for connecting the first joint and the second joint in an abutted state and a tightening bolt for contracting the inner diameter of the band portion by the tightening operation, the seal ring according to the present invention is employed for maintaining the seal efficiency at the butting portion mentioned above.
The outer diameter of each end portion of the first joint and the second joint at the butted portion mentioned above is configured to be larger than the outer diameter of the middle portion between the first joint and the second joint and the inner surface of the band portion is formed in such a way that each end portion of the first joint and the second joint are fitted with the inner peripheral surface of the band portion at a clamp in the butted state of the first joint and the second joint.
Also, for the connection between the pipe and the joint, the connection by a conventionally known configuration, namely a method wherein a fixation structure comprising a gland nut being inserted and screwed to a pipe from the end portion thereof is screwed into the screw hole of the joint can be employed. Another configuration in which a pipe and a joint are connected by welding is also acceptable.
Also, the tightening bolt can be screwed, a combination of a bolt and a nut to be screwed and other conventional members that can be screwed.
Here, high pressure pipes are pipes generally called high pressure pipes to be used for the high pressure above 14.7 MPa. Note that this pipe can be used for the medium pressure around 5 MPa.
Also, various kinds of pipes different in size and use are included in the first pipe and the second pipe mentioned above, and further various kinds of valves such as safety valves, closing valves, check valves, decompression valves, globe valves and machineries such as filters, orifice valves, pressure gauges, flow meters, heat exchangers, compressors and pressure vessels are also included conceptually. Namely, the joint for high pressure pipes according to the present invention can be applied not only to a joint between pipes but also to a joint between a pipe and a machinery, also to a joint between machineries and a mechanism for connecting a joint to another joint. As another mode of joint usage such as a joint between a pipe and a machinery, and a joint between machineries, the shape of the end portion of the pipe-shaped joint integrated with and projecting from the main body of the machinery can be configured to be larger than the pipe outer diameter of the intermediate portion positioned at the side of the machinery main body from the end portion of the pipe shaped joint. In that case, the pipe of the machinery main body as the first pipe or the second pipe and the first joint or the second joint, have an integrated structure. Namely, the machinery is to be selected from the group of safety valves, closing valves, check valves, decompression valves, globe valves and machineries such as filters, orifice valves, pressure gauges, flow meters, heat exchangers, compressors and pressure vessels, and the first pipe or the second pipe is the one projecting from the machinery main body, and the end portion of the first pipe or the second pipe can be processed to be used as the first joint or the second joint.
Also, the mechanism for connecting a joint and another joint is such that the shape of the end portion of the joint is processed or welded into the shape of the first joint or the second joint as mentioned above to be fixed to each other by a clamp while the end portion of a joint and the end portion of a joint are butted each other.
According to such a configuration, the first joint and the second joint can be shifted from the coaxial state by removing the clamp, which makes the pipe extraction margin unnecessary and resultantly provides higher efficiency of the pipe exchange work.
The seal efficiency can be improved from the viewpoint of the pipe joint sealing. Furthermore, according to the configuration mentioned above, the tip of the pipe is connected to the joint and the vibration resistance can be improved because vibration can be absorbed at the butted portion of the joints.
The seal ring in the joint for high pressure pipes of the present invention is preferably O-rings made of a metal material or resin.
The retainer for positioning of the seal ring mentioned above is furnished with a plural number of claws at the entire circumference of the seal ring or at a circumference of the seal ring and this seal ring is to be engaged with a ditch and so on disposed at the circumference of the joint end portion. Another type of retainer with a claw portion disposed at a pedestal with a seal ring abutted thereto can be applicable.
Here, the metal material is preferably copper, brass or nickel, but not limited to these materials. The reason that cupper, brass and nickel are preferable is that the strength of these metals is relatively weak among metals and the change in shape is easy to occur. If the change in shape is easy to occur, the change in shape develops in a direction to heighten the seal efficiency by a deformation of the contact portion with an end surface caused by a pressure when the seal efficiency based on abutting with the end surface is not enough.
By employing such a configuration, the seal efficiency can be further improved.
Also, the seal efficiency can be further improved by employing an O-ring. The ditch for an O-ring is to be made at the end portion of the joint, and the ditch can be made at one of the both end surfaces or both end surfaces for butting in this case.
The taper angle of the outer peripheral wall of the seal ring is preferably wider by 0° to 2° or narrower by 0° to 2° than the taper angle of the inner peripheral surface of the recess so that the seal ring and the recess are configured to be fitted where a plate shaped recess is formed at the center of the end surface of the joint.
Here, the taper angle of the inner peripheral surface of the recess is 10° to 80°, preferably 50° to 70°, and further preferably about 60°.
By employing the configuration mentioned above, the adhesiveness between the outer peripheral wall in tapered shape disposed at the end surface and the seal ring is strengthened, which improves the seal efficiency and the pressure resistance.
Here, the reason for making the taper angle of the inner peripheral surface of the recess larger than the taper angle of the outer peripheral surface of the sealing by 0° to 2° is that the taper angle of the outer peripheral surface of the seal ring is widened to become virtually the same as the taper angle of the inner peripheral surface of the recess resulting in the close fitting of the both. Note that the taper angle of the inner peripheral surface of the recess is preferably made to be wider than the taper angle of the outer peripheral surface of the seal ring by about 1°.
Also, by making the taper angle of the inner peripheral surface of the recess narrower than the taper angle of the outer peripheral surface of the seal ring by 0° to 2°, the seal ring becomes abutted at first to the edge portion being a boundary between the tapered outer peripheral surface and the end surface when the seal ring is butted against the end surface of the pipe joint, and the sealing can become secure at the above mentioned edge portion due to expansion of the taper angle of the outer peripheral surface of the seal ring when a force is exerted at the edge surface of the pipe joint in the butting direction. Note that the taper angle of the inner peripheral surface of the recess is preferably made to be narrower than the taper angle of the outer peripheral surface of the seal ring by about 1°.
Similarly, for a case that a shallow ring shaped recess is formed at the end portion of the joint, the taper angle of the outer peripheral wall of the seal ring is wider by 0° to 2° or narrower by 0° to 2° than the taper angle of the inner peripheral surface of said recess so that the seal ring can be engaged with the recess.
Here, the taper angle of the inner peripheral surface of the recess is 10° to 80°, preferably 50° to 70°, and further preferably about 60°.
According to the seal ring structure for a joint for high pressure pipes of the present invention, there are effects such as pipe exchange works and machinery exchange works become more efficient and the seal efficiency and the vibration resistance of the pipe joint can be improved.
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Embodiments of the present invention will be described in detail below with reference to the drawings. The present invention is not limited to the following embodiment and examples of shown in the figure.
In the first place, with regard to a joint for high pressure pipes, a pipe joint for high pressure pipes 1 for connecting the first pipe 30a and the second pipe 30b is explained by referencing
The seal ring 3 is made of a metal material and the shape thereof is rhombic in the cut surface along the axis direction and also is abutted against the end surface of the joint opposing at the opposing pinnacle, improving the seal efficiency.
The first joint 2a can be connected to the first pipe 30a by a conventionally known configuration. Namely, a gland nut 4a is inserted and screwed 42 from the end portion of the first pipe 30a to form a fixed arrangement, which is attached to the first joint 2a by engagement into the screw hole whereof. This makes the inner void 11 of the first joint 2a and the inner void 11 of the first pipe 30a communicating. The second joint 2b and the second pipe 30b are also installed in a similar manner as for the first joint 2a and the first pipe 30a. Here, the installation method for the first joint 2a and the first pipe 30a can be performed by a conventionally known method.
As is shown in
Next, the seal ring of the joint for high pressure pipes is explained by referencing
The seal ring 3 as shown in
A claw portion 70a is disposed at the circumference of the seal ring 3. In
As is shown in
A ditch portion 71 is disposed at the circumferential 22 of the joint and this ditch portion 71 and the claw portion 70a are configured to be engaged to each other.
Note that it is preferable to dispose a recess as shown in
With regard to the end surface of the joint, a shallow plate shaped recesses (24a, 24b) are formed at the center of the end surface 23 of the end portion 22 of the joint. The taper angle a of the inner peripheral surface of the recess is made to be larger than the taper angle of the outer peripheral wall of the seal ring by 1°.
Here, it is presumed that a seal ring the cut surface thereof is rhombic shaped along the axis direction, abutted against the end surface of the joint opposing at the opposing pinnacle and made of a metal material is used.
The taper angle a at the inner peripheral surface of this recess is 59°. This is made to be larger than the taper angle 58° of the outer peripheral wall of the seal ring by 1°. Also, the depth of the recess is 0.3 mm.
The shape of the end surface of the pipe joint and an image of the seal ring are shown in
Next, the configuration of a joint for high pressure pipes is explained by referencing
The joint for high pressure pipes employs a seal ring 3 the cut surface thereof is rhombic shaped along the axis direction, abutted against the end surface of the joint opposing at the opposing pinnacle, and made of a metal material is used. A recess of a shallow plate shape or a ring shape is formed at the center of the end surface of each end portion 22 of two pipe joints.
Also, the taper angle a at the inner peripheral surface of the recess is 59°. This is made to be larger than the taper angle 58° of the outer peripheral wall of the seal ring by 1°. Also, the depth of the recess is 0.3 mm.
By configuring the end face of the joint as above, adhesiveness between the tapered outer peripheral wall disposed at the end surface and the seal ring is strengthened, the seal effectiveness is improved and the pressure resistance is heightened.
The joint for high pressure pipes is a pipe joint for connecting the first pipe and the second pipe and is configured with 1) to 5) below.
1) Configured with the first joint (the joint on the left side in
2) Configure with the second joint (the joint on the right side in
3) a male screw portion 85 having a through hole with a male screw 86 being formed at the outer peripheral portion
4) a female nut 84 of a cat nut shape to be screwed and fixed to the male nut 85 a seal ring 3 for maintaining seal effectiveness of the abutting portion
5) a seal ring 3 for maintaining a seal efficiency at the butting portion It is made of a metal material and have a rhombic shape in the cut surface along the axis direction and abutted against the end surface of the joint opposing at the opposing pinnacle.
In 1) and 2) described above, the outer diameter of each end portion 22 of the first joint and the second joint at the butting portion is larger than the outer diameter of the intermediate portion 21 of the first joint and the second joint. Therefore, gap portions (87, 88) are formed.
In 3) described above, the inner peripheral surface of the through hole of the male screw portion 85 is configured with the first inner peripheral surface and the second inner peripheral surface and a gap portion 88 formed in between having diameters quasi same as, larger than and smaller than the outer diameters of the end portion 22 and the intermediate portion 21.
The inner peripheral surface of the female nut 84 described in 4) above, the third inner peripheral surface and the fourth inner peripheral surface and a step portion 87 formed in between having diameters quasi same as, larger than and smaller than the outer diameters of the male screw portion 85 and the intermediate portion 21 of the joint.
The butted portion of the first joint and the second joint is stored in the through hole of the male screw portion 85 in a state wherein the gap portion 88 of the first joint and the gap portion 88 of the male screw portion are abutted. Once the female nut 84 is screwed into and fixed to the male screw portion 85, the gap portion 87 of the female nut 84 and the gap portion 87 of the second joint are abutted.
Next, the joint structures according to other embodiments are explained by referencing
The joint structure shown in
A recess of a shallow plate shape or ring shape is formed at the center of the end surface as the shape of the end surface of the joint in the aim to maintain the seal effectiveness at the butting portion of the end potion 22 of the pipe joint and the joint end portion of the valve main body 80. The taper angle of the inner peripheral surface of the recess is 59° and is made to be narrower than the taper angle 60° of the outer peripheral wall of the seal ring by 1°.
A shallow plate shaped or ring shaped recess is formed on each end surface, the end surface of the end portion of the pipe joint and the end surface of end portion of the joint of the valve main body 80, which heightens the adhesiveness between the tapered outer peripheral wall of the recess and the tapered outer peripheral surface of the seal ring 3, and improves the seal effectiveness and heightens the pressure resistance.
Next, the joint structure according to other embodiments is explained by referencing
In the joint structure shown in
According to this joint structure, a screw thread 92, a ditch 95 and a recess 99 are formed at the end portion 100 of an existing pipe by processing, which can be used as a joint for high pressure pipes.
1 Joint for high pressure pipes
2
a,
20
a First joint
2
b,
20
b Second joint
3, 3a Seal ring
4, 4a, 4b, Clamp
5, 5a, 5b, 7, 7a, 7b Tightening bolt
6, 6a, 6b Nut
11 Inner vacancy of pipe
21 Intermediate portion
22 End portion
23 End surface
24 Recess of end surface
24
a Taper
30
a First pipe
30
b Second pipe
41 Band portion
42 Screwing engagement portion
50 Pipe
51 Screwing engagement portion
52 Gland nut
54 End portion of pipe
55 Collar
60 Joint main body
61 Through-hole
62 Screw hole
70 Retainer
70
a Claw portion
71 groove portion
72, 87, 88 Step portion
80 Valve main body
83, 86 Male screw
84 Female nut
85 Male screw portion
91 Pipe portion
92, 94 Screw thread
93 Intermediate portion
95 Ditch
100 End portion
Number | Date | Country | Kind |
---|---|---|---|
2013-164153 | Aug 2013 | JP | national |
2013-200784 | Sep 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2014/004135 | 8/7/2014 | WO | 00 |