This invention relates in general to elastomeric seals for earth boring roller cone bits, and in particular to a seal ring having an annular recess containing an auxiliary ring of a different material.
One type of earth-boring bit has a body with at least one rotatable cone mounted to a depending bearing pin. Typically there are three cones, each having rows of cutting elements. The cutting elements may be machined from the metal of the cone, or they may comprise tungsten carbide inserts pressed into holes in the exterior of the cone.
The cone has a cavity that inserts over the bearing pin, forming a journal bearing. The clearances between the bearing surfaces are filled with a grease or lubricant. A seal assembly seals between the bearing pin and the cone near the mouth of the cone.
The seal assembly serves to prevent loss of lubricant to the exterior. Also, the seal assembly serves to exclude debris and cuttings of the borehole from entering the journal bearing. Typically the outer diameter of the seal assembly rotates with the cone and the inner diameter seals against the bearing pin in dynamic contact.
Many different seal assemblies have been proposed and used in the prior art. A variety of shapes of elastomeric seals have been employed. Elastomeric seals that have different materials on the inner and outer diameters are known. Elastomeric seals with carbon fiber fabric on the dynamic portions of the seal are also known. In addition, metal face seal assemblies including an elastomer that urges the metal faces together are also known.
The seal assembly of this invention comprises a seal ring of an elastomeric material. The seal ring has an inner portion that seals against a sealing surface on the bearing pin and an outer portion that seals against a sealing surface in the cone. At least one auxiliary ring is mounted in a annular recess formed in one of the portions of the seal ring and has a face urged by the seal ring into contact with the sealing surface of the bearing pin or the cone. The auxiliary ring is of a material that differs from the seal ring. In one embodiment, the auxiliary ring is located on the inner portion of the seal ring and provides lubrication to the seal surface on the bearing pin.
In the preferred embodiment, the auxiliary ring does not form a seal against the bearing pin or the cone. It has a geometrical feature that enhances the radial flexibility of the auxiliary ring during installation of the cone on the bearing pin. The geometrical feature is preferably a discontinuity or a pathway one side to the other of the auxiliary ring. The pathway increases flexibility of the auxiliary ring but also prevents it from serving as a seal. In one embodiment, the geometrical feature comprises a transverse cut that severs the auxiliary ring. In another embodiment, notches are formed in the inner or outer diameters. In a third embodiment, holes extend through the width of the auxiliary ring from its interior side to its exterior side.
The seal ring may have more than one auxiliary ring. One of the auxiliary rings may be formed of a self-lubricating material for providing lubrication to the seal ring. Optionally, an auxiliary ring may be located on the outer diameter of the seal ring for frictionally engaging the cone to resist rotation of the seal ring relative to the cone.
Referring to
A cone 19 mounts rotatably to each bearing pin 17. Each cone 19 has a plurality of rows of cutting elements 21. In the example shown, cutting elements 21 comprise tungsten carbide inserts pressed into mating holes drilled in the metal of each cone 19. Alternatively, cutting elements 21 could comprise teeth machined into the metal of each cone 19.
A lubricant compensator 23 supplies lubricant to bearing spaces between the interior of each cone 19 and bearing pin 17. Lubricant compensator 23 also equalizes the pressure of the lubricant with the exterior pressure in the borehole.
Referring to
A seal groove 33 is formed in cavity 29 near its mouth. In this embodiment, groove 33 is rectangular when viewed in cross-section. Groove 33 has a flat base or outer diameter 33a, when viewed in transverse cross-section, and two flat sidewalls 33b.
A seal ring 35 is carried within groove 33 for sealing lubricant against leakage to the exterior. Seal ring 35 is formed of an elastomeric material of a type that is conventional for elastomeric seals for earth-boring bits. Preferably this material comprises a nitrile rubber such as hydrogenated nitrile butadiene rubber, but it could be other types of material as well. Seal ring 35 has an outer portion or diameter 37 that seals against groove 33. Seal ring 35 has an inner diameter or portion 41 that may appear flat when viewed in the transverse cross-section of
At least one thermoplastic auxiliary band or ring 43 is located within seal ring 35. Three auxiliary rings 43 are shown in this embodiment, but the number could be less or more. Referring to
In this example, auxiliary rings 43 are spaced apart from each other along the axis of bearing pin 17. The spacing results in annular sections 49 of seal ring 35 located on each lateral side of each auxiliary ring 43, each section 49 sealing against bearing pin journal surface 25. One of the sections 49 is located between exterior side 42a and its closest auxiliary ring 43 and another between interior side 42b and its closest auxiliary ring 43. Also, a section 49 exists between each of the auxiliary rings 43. The width of seal ring 35 from interior side 42b to exterior side 42a is greater than the total combined width of the contacting face 47 of each auxiliary ring 43.
In
Auxiliary rings 43 also slidingly engage journal surface 25, but do not form a sealing engagement with journal surface 25 because they serve other purposes. Auxiliary rings 43 may be formed of a material containing a lubricant additive for providing lubrication to journal surface 25. In the preferred embodiment, auxiliary rings 43 are formed of one of the following materials: polytetrafluoroethylene (“PTFE”), polyaryletheretherketone or polyether ether ketone (“PEEK”), polyphenylenesulfide and fiber reinforced composites thereof. For lubrication, the material may contain more than 20% by volume lubricant additive. PTFE is a material that lubricates, but PEEK is not self-lubricating. As example, the material of auxiliary rings 43 could consist essentially of the following: 100% virgin PTFE; PTFE with the balance being a filler up to about 25% of carbon graphite, glass fibers, or metallic particles; or PEEK with a filler of PTFE of 15% or more. However, other materials are also feasible. The material should be resistant to relative high temperatures and resistant to abrasion due to cuttings and other erosive particles in the drilling fluid. Typically the material of auxiliary rings 43 is not as flexible as the material of seal ring 35.
The lubricant additive of auxiliary ring 43 flows or is imparted to journal surface 25 so as to lubricate the portions of journal surface 25 dynamically engaged by seal ring 35. Material thus is intended to be dispersed or worn away from faces 47 of auxiliary rings 43. Auxiliary rings 43 intended for lubrication thus have a less wear resistance than seal ring 35. Alternately, auxiliary rings 43 could be intended to exclude debris, and in that instance may or may not have lubricant additives.
Micro texturing may be formed in the inner diameters 47 of each auxiliary ring 43. Micro texturing comprises very shallow recesses formed in the surface by known techniques, such as by laser. A wide variety of texturing is feasible. As an example,
In operation, as bit 11 rotates, each cone 19 will rotate about its bearing pin 17 (
In
In
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In
An outer auxiliary ring 105 is shown embedded within an annular recess on the outer diameter of seal ring 97 and in frictional engagement with the base of cone groove 101. Outer auxiliary ring 105 serves to frictionally grip cone 93 to resist slippage and rotation of seal ring 97 relative to cone 93. Outer auxiliary ring 105 may be formed of a material that has good gripping properties, the hardness of which may be less than seal ring 97. Outer auxiliary ring 105 may have a variety of shapes, but is shown as having a shape similar to auxiliary ring 63 of
Referring to
Auxiliary ring 107 may be installed in annular recess 119 without attempting to stretch inner diameter 120 of seal ring 121. Instead, auxiliary ring 107 is squeezed or forced radially inward so that its outer diameter 127 is smaller than inner diameter 120 of seal ring 121. While doing so, the ends of auxiliary ring 107 formed by cut 109 will slide past and overlap each other. Once in alignment with annular recess 119, the radial inward force is removed, allowing auxiliary ring 107 to resiliently spring into annular recess 119. Once in annular recess 119, outer diameter 127 of auxiliary ring 107 will be in contact with the inner diameter of annular recess 119 and its inner diameter 125 will be slightly recessed, as shown in
Normally, after installing auxiliary ring 107 in annular recess 119, seal ring 121 would then be placed in a cone seal groove such as seal groove 33 of cone 19 (
The installer will supply sufficient force and optionally impacts to force cone 19 over bearing pin 17. Journal surface 25 will force the seal ring and auxiliary ring inner diameters 120 and 125 to rapidly expand outward as cone 19 moves onto bearing pin 17. Unlike seal ring 121, auxiliary ring 107 may be formed of a material that is less elastic and does not quickly expand. Cut 109 allows the rapid radial expansion to occur without any chance of damaging auxiliary ring 107. After installation on bearing pin 17, seal ring 37 will be squeezed against journal surface 25 to a desired amount, typically from 5 to 15%. Inner diameter 125 of auxiliary ring 107 will be in contact with journal surface 25.
Cut 109 will prevent auxiliary ring 107 from sealing against bearing pin journal surface 25 because it forms a fluid communication path. Any pressure differential between its sides 111 would allow fluid to flow past auxiliary ring 107. However, auxiliary ring 107 is not intended to seal as this is done by seal ring 121. Auxiliary ring 107 will not be exposed to a pressure differential from one of its sides 111 to the other as long as seal ring 121 is sealing properly.
There are alternatives to allow the rapid expansion of auxiliary ring 107 rather than forming a cut. For example,
The term “auxiliary” has been used in connection with the rings, whether designed to exclude and trap debris, or to lubricate, or to resist rotation. This term is used only for convenience and not in a limiting manner.
The invention has significant advantages. Auxiliary rings with lubricating properties may be used to add lubrication, which reduces heat and prolongs the life of the seal ring. Auxiliary rings with gripping properties may be used to resist rotation of the seal ring. Auxiliary rings may also serve to exclude debris.
While the invention has been shown in only a few of its forms, it should be apparent to those skilled in the art that it is not so limited but is susceptible to various changes without departing from the scope of the invention.