Sealed enclosure, method for the manufacture thereof, and method of packaging a beverage in said enclosure

Information

  • Patent Grant
  • 6481889
  • Patent Number
    6,481,889
  • Date Filed
    Friday, September 28, 2001
    23 years ago
  • Date Issued
    Tuesday, November 19, 2002
    22 years ago
Abstract
A sealed enclosure is provided with a valve at least part of which extends inside the enclosure and is formed between two flexible sheets extending between two opposed edges of the enclosure and being connected along two non-converging connection lines to define therebetween a duct upon spacing apart the flexible sheets from one another to allow the passage of a fluid between the inside and the outside of the enclosure. The sheets are arranged to be applied against one another upon ceasing of the application thereto of a force tending to hold them apart, thus preventing said fluid from leaving the enclosure. The sheets are sealingly connected to one another with each of the non-converging connection lines forming said duct at the opposite edges of the enclosure, the edges of the sheets adjacent to the inlet end of the duct being sealingly connected to the wall of the enclosure. Therefore, the opposed edges of the enclosure between which the flexible sheets extend are assembled to one another such that the corresponding edges of these flexible sheets situated between the edges of the enclosure are, on the one hand, assembled to one another, and on the other hand, to the adjacent edges of the enclosure. Also, the connection of the edge adjacent to the inlet end of the duct, of at least one of said flexible sheets, is constituted by an assembly.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a sealed enclosure provided with a valve at least part of which extends inside the enclosure and is formed between two flexible sheets connected along two non-converging lines to form therebetween a duct upon spacing apart said flexible sheets from one another to allow the passage of a fluid between the inside and the outside of the enclosure, said sheets being arranged to be applied against one another upon ceasing of the application thereto of a force tending to hold them apart, thus preventing said fluid from leaving the enclosure. This invention also relates to a method of manufacturing this enclosure as well as a method of packaging a beverage.




2. Description of the Prior Art




Sealed enclosures of this type have already been proposed, provided with a valve which is in extension of the enclosure's wall, thereby avoiding problems relating to securing a fitted-on valve. Such enclosures are described notably in GB 826,784 and FR 1 338 549. The latter document proposes to make the enclosure out of a tubular element. This solution has the drawback of necessitating folding over the tubular element in order to place the valve inside the enclosure. This solution does not lend itself to be manufactured using automated mass-production lines that generally include folding, welding and cutting stations.




As for GB 826,784, its principal drawback resides in the fact that, in case the enclosure is used for packaging a beverage, the beverage must be introduced via the valve's orifice which necessarily is of small section because it is designed for the passage of a drinking straw. Because of this, the speed of filling the enclosure is necessarily reduced due to the small section of the passage, which limits the speed of the production line. Such a solution is evidently not economically viable.




Another drawback is that this enclosure is not adapted to be produced using machinery which is known, available or adaptable to the production thereof.




The aim of the present invention is to at least partly remedy the above-mentioned drawbacks.




BRIEF SUMMARY OF THE INVENTION




This invention concerns a sealed enclosure of the above-mentioned type. It also concerns a method of packaging a beverage in this sealed enclosure. Lastly, it concerns a method of manufacturing the sealed enclosure.




An advantage of the proposed solution is to enable the sealed enclosure to be manufactured with its valve integrated in a single wall of the enclosure, which enables use of existing production lines starting with a flat plastic film. When the enclosure is for packaging beverages, the enclosure can be filled at a high rate via an orifice which is of much greater section than the valve.











BRIEF DESCRIPTION OF THE DRAWINGS




The accompanying drawing shows, schematically and by way of example, several different embodiments and variations of the sealed enclosure, as well as the methods of manufacture thereof according to the present invention.





FIGS. 1

to


4


are perspective views illustrating different production steps of one embodiment of enclosure.





FIG. 5

is a cross-section along line XV—XV of FIG.


4


.





FIGS. 6

to


12


are perspective views illustrating different production and filling steps of the first embodiment.





FIGS. 13

to


17


are perspective views illustrating different production and filling steps of the second embodiment.





FIGS. 18 and 19

are perspective view of two variations of FIG.


12


.





FIGS. 20A

to


20




f


are partial views of a variation of the embodiments of

FIGS. 1 and 2

or


7


and


9


.





FIGS. 21



a


to


21




d


are partial view of another varied embodiment.





FIG. 22

is a cross-section of yet another variation.





FIG. 23

is a perspective view of another variation of the embodiment illustrated in FIG.


18


.





FIG. 24

is a plan view of a variation of the valve applicable to any one of the embodiments which serves as a packaging enclosure for a liquid.





FIG. 25

is a perspective view illustrating a method of manufacturing a varied type of sealed enclosure according to the invention.





FIG. 26

is a cross-section of this varied enclosure along line XXVI—XXVI of FIG.


25


.





FIG. 27

is a perspective view of another variation of the method of manufacturing a varied type of sealed enclosure.





FIG. 28

is a cross-sectional view along line XXVIII—XXVIII of FIG.


27


.





FIG. 29

is a perspective view of a last type of varied method of manufacture of another type of sealed enclosure.





FIG. 30

is a cross-sectional view along line XXX—XXX of FIG.


29


.





FIG. 31

is a perspective view of a variation of

FIGS. 4 and 5

.





FIG. 32

is a cross-sectional view of a last varied type of the sealed enclosure.











DETAILED DESCRIPTION OF THE INVENTION




As shown in

FIG. 1

, to start with a sheet


24


is folded a first time to form a strip


24




a


. Preferably simultaneously, welds


28


and


29


′ are made as well as two oblique parallel welds


30


and


31


extending from one weld


28


to the other


29


′ to form the valve. For this purpose, the welds


28


and


29


′ stop short between the welds


30


and


31


. Then, a cut-out


32


is provided in the first fold between these welds


30


and


31


to form a traversing passageway therebetween. The weld


28


stops a given distance away from the free edge of the strip


24




a.






The sheet


24


is folded over again adjacent the weld


28


(in the direction of arrow F—

FIG. 1

) to form a strip


24




b


, and the weld


29


′ is fixed to the sheet


24


by a new weld


29


(

FIG. 2

) which now connects together the three thicknesses of the sheet


24


. Like the initial weld


29


′, this new weld


29


stops between the valve's oblique welds


30


,


31


.




Then, sheet


25


(

FIG. 3

) is placed onto sheet


24


and these sheets are welded together to form a pocket between these sheets, on the one hand, and welds


33


, on the other hand, to receive an object to be packaged. Preferably, the lateral edges of this pocket, closed by the welds


33


, flare out to facilitate positioning of the object in the pocket. The sheets


24


and


25


thus form the inside wall of the sealed enclosure. Two openings


34


are then formed, for a purpose to be described later.




Then, two sheets


26


,


27


are placed respectively on the sheet


24


and on the sheet


25


(FIG.


4


). A weld


35


is formed between one edge of sheet


26


and the adjacent edge of strip


24




a


. A weld


36


is formed between the two adjacent edges of sheets


25


and


27


and another weld


37


is formed parallel to the previous ones between the adjacent edges of the four sheets


24


,


25


,


26


and


27


(FIG.


5


). Then two further parallel welds are formed (one of which,


38


, is visible on FIG.


4


), extending along the two other edges of the sheets


24


to


27


, hence finishing the container. Given that the four sheets


24


to


27


are welded together on three sides and two-by-two along the fourth side, and that the valve opens out between the sheets


24


and


26


, if the sheets


24


and


25


were not pierced with openings


34


, only the space between the sheets


25


and


26


could be inflated. These openings


34


thus serve to place the space between the sheets


25


and


27


into communication with the valve arranged between the strips


24




a


,


24




b


of sheet


24


.




In a variation, the enclosure, instead of having a sealed pocket between two double walls, could have a single wall, in other words it would comprise only the sheets


24


and


26


, and sheet


24


would not be pierced by openings


34


. Such an enclosure could serve for packaging a liquid, for example a beverage.




Due to the design of the container illustrated in

FIGS. 1

to


4


, the outer walls


26


,


27


may be made of different materials to those of the sheets


24


,


25


. Consequently, the outer walls could, for example, be thicker. It would also be possible to envisage that the outer walls would be rigid or semi-rigid shells.




In the given examples, the enclosure's walls are weldable, notably by ultrasounds, and are based on polythylene (PE) or linear low density polytheylene (LLDPE), preferably constituted of stratified PE/X/PE, where X is constituted of an air-tight barrier such as polyethylene vinyl alcohol (EVOH), polyamide (PA) or oriented polyamide (OPA). Of course, welding could be replaced by gluing although this would be more complicated to implement. A PE/X/PE configuration enables welding onto both sides of the sheet.




It can also be noted that the weld lines


28


and


29


connecting the weld line


29


′ to sheet


24


are not indispensable. It has however been observed that these weld lines are useful in as much as they ensure proper positioning of the valve inside the enclosure during inflation. It has also been observed that it is preferable to connect the bottom of the pocket to the bottom of the enclosure. However, this expedient is also not indispensable and the sheets


24


and


25


could be interrupted level with the weld line


33


defining the bottom of the pocket.




Of course, apart from the sheets' folding lines which are straight in order not to create problems of wrinkling in the folded strips, the remainder of the enclosure's periphery may have a shape other than quadrangular. For this, it suffices to cut the sheets to the desired shape, before or after welding, whereby the weld lines follow this shape.




It should further be noted that the container according to

FIGS. 1

to


5


could also be provided with a part extending out of the enclosure beyond at least one of the welds


35


or


36


, this part being adapted to form a handle, for example, or to form a flap protecting access to the valve.





FIG. 6

shows a quadrangular sheet


40


in which an orifice


41


has been pierced and covered with a cover


42


.




This sheet


40


is cut from a roll which is unrolled while flat on a horizontal or vertical production line in a hydrogen peroxide bath in order to ensure aseptic treatment of the packaging material. Unwinding of the film or sheet takes place parallel to the welds from the top to the bottom of the sachet. The valve whose production will firstly be described is made in steps in the direction of unwinding of the coil of film.





FIG. 7

shows this same sheet


40


of which a marginal strip


40




a


has been folded onto the front face of the sheet


40


level with the center of orifice


41


. The marginal strip


40




a


is welded by two oblique parallel welds


43


,


44


limiting what will become the valve, and by welds


45


,


46


,


47


parallel to the folding line of the marginal strip


40




a


and connecting each end of the welds


43


,


44


or the two lateral edges of sheet


40


.





FIG. 8

shows the fold of the marginal strip


40




a


in the opposite direction (arrow F) relative to the part


40




b


of sheet


40


to which it has been welded.





FIG. 9

shows the weld


46




a


of sheet


40


to the strips


40




a


and


40




b


along the same weld line as weld


46


. The purpose of this weld


46




a


is to allow a drinking straw to be guided between the oblique weld lines


43


,


44


which define the valve.





FIG. 10

shows the formation of a sachet which forms the sealed enclosure. In addition to the sheet


40


and the valve whose production steps have just been described, the sachet comprises a quadrangular sheet


48


of the same dimensions as the sheet


40


provided with its valve and a bellows-like folded part


49


designed to form the bottom of the sachet allowing it to be stood vertically on a horizontal surface.




To enable the folded part


49


to be welded to the lower ends of sheets


40


and


48


without the outer faces of the folded part becoming welded together, the folded part is made of a stratified material whose internal layer is a thermoplastic material, for example polyethylene whose external face is made of a thermo-hardenable material, for example OPA.





FIG. 11

shows two lateral welds


50


,


51


connecting together the sheets


40


and


48


, and two bottom welds


52


,


53


connecting the folded part


49


to the sheets


48


and


40


respectively. However, the upper edge of the sheets


40


and


48


is not welded, leaving an opening


54


through which the enclosure can be filled.




Finally,

FIG. 12

illustrates the finished container with the upper edges of sheets


40


,


48


connected by a weld


55


. A drinking straw


56


is engaged in the duct provided between the valve-forming welds


43


and


44


and is furthermore attached onto the outer face of sheet


40


by an adhesive type


57


.




To consume the beverage, it suffices to remove the adhesive


57


to disengage the drinking straw


56


and push this into the inside of the enclosure by perforating the cover which may by a thin patch of aluminium. When the drinking straw


56


is removed, the two walls of the channel arranged between the welds


43


and


44


close again and, if the enclosure is turned upside down, the pressure exerted by the liquid hermetically closes the channel. As a variation, in place of the opening


41


and the cover


42


it is possible to replace the opening by a pre-cutting of the film


40


.




From the preceding description, it can be seen that the production method enables a perfectly aseptic packaging of the beverage.




The embodiment of

FIGS. 13

to


17


relates to the manufacture of sachets with bellows-like folded parts in the sides and which is designed to be produced on a production line having a machine axis parallel to the sachet's vertical axis. The valve must be so positioned that the folding operations are carried out continuously along the machine's axis. This constraint implies positioning the valve on a side part of the sachet.




Apart from this difference, production of the valve shown in

FIG. 13

corresponds in all respects to what is described and shown with reference to

FIGS. 5

to


9


. For this reason, the same reference numbers have been used for this part of the enclosure.




To make this enclosure, a sheet


60


is provided having the same dimensions as sheet


40


but having a bellows-like folded part


61


,


62


on each of its opposed lateral edges. Four welds are made (FIG.


15


), two welds


61


,


62


to the sheet


40


and two welds


64


to rigidify the sachet.





FIG. 16

shows the bottom-end weld


65


whereas at the top of the sachet an opening


66


is left for filling purposes. The sachet closed by a weld


67


(

FIG. 17

) can be placed on the bottom-end weld


65


which will flatten under the weight of the liquid, whereas the valve-forming channel provided between the welds


43


and


44


allows access to the beverage after perforating cover


42


.




The variation of

FIG. 18

shows the sachet of

FIG. 12

wherein the weld


46




a


has been dispensed with, and the valve channel provided between welds


44


′ and


50


(parallel to the edge of the sachet instead of oblique) is longer so as to form between the welds


44


′,


45


′ and


51


a pocket designed to receive a drinking straw


56


. As the container formed by the sealed enclosure is designed specially to allow drinking the beverage several (subsequent) times, it is useful to provide a storage space for the drinking straw


56


which is required to penetrate into the enclosure through the channel formed between welds


44


′ and


50


. The drinking straw containing pocket can be fitted with an adhesive-band type closure system arranged along its upper edge instead of the weld


46




a


of

FIG. 12

, or a closure device known under the Trademark Mini-grip®.




According to another variation, a pocket


68


can be provided in one of the sheets


40


or


48


forming a wall of the enclosure, which pocket serves to house a drinking straw.




The heretofore described sealed enclosure is made from a sheet forming at least one wall of the enclosure, in a marginal strip from which a valve is produced by folding and welding, as described above, which valve enables control of the flow of a fluid into or out of the sealed enclosure and to maintain the enclosure closed.




This embodiment necessarily presupposes that the sheet forming this wall of the enclosure and the valve are all made in the same material of the same thickness. However, to be able to close properly, the valve must be made of a very flexible material that is as thin as possible. On the other hand, it may be desirable for the enclosure wall to be thicker and preferably made of a stratified material such as PE/X/PE, where X is a gas-tight barrier such as polyethylene vinyl alcohol (EVOH), polyamide (PA) or oriented polyamide (OPA), whereas such a stratified material is not particularly suitable for the valve.




For this reason, it was envisaged to make the sheet


70


(

FIG. 20

) and the marginal strip


71


in two different thicknesses of the same material or different materials. Thus, the sheet


70


will be made in one of the above-mentioned stratified materials, whereas the marginal strip will be formed of a single layer of PE. This sheet


70


and this marginal strip are unwound from two spools and are arranged edge-to-edge (

FIG. 20



a


) then welded together by a weld


72


(

FIG. 20



b


). Then the marginal strip


71


is folded along the middle of its width (

FIG. 20



c


). A weld


73


is made along the fold and two parallel welds


74


,


75


between the weld


73


and a weld


76


parallel thereto as in the previous embodiments, this weld


76


being interrupted between welds


74


and


75


.




Next (

FIG. 20



e


), the weld


73


is cut between the parallel welds


74


,


75


to form the channel and two cut-outs


74




a


and


75




a


are made in the middle of the width of welds


74


,


75


. These cut-outs are designed to free a part of the length of the valve from the marginal strip


71


in which it is formed, which enables a better efficiency in the pressure exerted on the faces of the valve for the purpose of closing it, as explained previously. It should be noted that these cut-outs may advantageously also be made in the valves of the previous embodiments.




Lastly, the marginal strip


71


in which the valve is formed is folded over onto the rear face of the sheet


70


(relative to

FIG. 20



e


), as shown in

FIG. 20



f


, whereafter the enclosure is finished as in the preceding embodiments, by welding another identical sheet to the sheet


70


along the free edge of the marginal strip (

FIG. 20



f


) and along the three sides of the sheet


70


non-adjacent to this free edge, hence closing the enclosure on four sides.




The variation of

FIGS. 21



a


to


21




d


differs from the preceding one simply in that the valve, made of a material differing from that of the sheet


70


′, designed to form a wall of the sealed enclosure, is formed as previously by folding and welding before being secured to the sheet


70


′. Starting from a separate strip


71


′ folded in two (

FIG. 21



a


), a weld


73


is formed along the fold. Non-converging welds


74


,


75


are made, as well as a weld


76


connecting one of the ends of the non-converging welds to the transverse edge of the strip


71


′. A cut-out is made between the welds


74


,


75


and the weld


73


of the strip (

FIG. 21



c


), these cut-outs


74




a


,


75




a


preferably being made part of the way along the welds


74


,


75


. Then (

FIG. 21



d


), one of the free edges of the strip


71


′ is welded to one edge of the sheet


70


′ and the enclosure is finished by welding a second sheet (not shown) at least in the case of a single-walled enclosure, as in the preceding embodiments. It is also of course possible to secure one or more bellows-like folded parts between the sheets, as previously described.




As another alternative to the embodiments of

FIGS. 20 and 21

, the same result can be achieved starting, as before, from a single multilayer sheet


84


having a different marginal part, for example a monolayer


85


in which the valve is formed as described previously.




The embodiment of

FIG. 18

proposes to provide a pocket to house therein a straw


56


for drinking the liquid contents of the enclosure.

FIG. 23

illustrates a variation of this embodiment in which the single-walled enclosure with the valve is of the same type as in the embodiment of FIG.


11


. However, this variation differs in that an external pocket is provided between an external wall of the enclosure and third wall


77


welded on three sides


78


,


79


,


80


to the corresponding edges of the enclosure, but stopping short a certain distance from the fourth side


81


, thus enabling access to the inside of the pocket adapted to receive a drinking straw


82


. The opening of this pocket is closed by an auto-adhesive tape


83


which extends from the edge


81


of the enclosure down to below the upper non-welded edge of the sheet


77


. In this variation, the sheet forming the wall of the enclosure adjacent to the pocket may be the sheet forming part of the valve, similar to the valves of the previously described embodiments. Due to the fact that this wall is covered by the pocket-forming sheet


77


and by the adhesive tape


83


, the sheet forming this wall and the valve may be made of a thinner material than that forming the other wall of the enclosure and the sheet


77


.




The variation illustrated in

FIG. 24

shows an enclosure


90


provided with a valve formed between two parallel welds


86


,


87


extending between two opposite edges of the enclosure


90


. The parallel welds


86


,


87


are arranged in such a manner as to each form a progressive thickness


86




a


,


87




a


in the valves channel


91


, reducing the section thereof in funnel-like manner to a point where the welds


86


,


87


abruptly reassume their initial width. The large section of the thus-formed funnel is directed towards the exterior of the enclosure


90


and the smaller section is inwardly-directed. The ratio of the length of the entrance to the channel


91


and of the smallest section of the funnel, on the one hand, and of the smallest section


91




a


and the length of the end of the channel


91


leading into the enclosure


90


, on the other hand, is about 2/3, 1/3. The purpose of this valve, whose channel


91


is divided into two parts, with their junction situated level with the smallest section of the funnel


91




a


, in the case of an enclosure for packaging a liquid, is to enable the drinking straw to be partly withdrawn above the level of the section


91




a


so it is left in the upper part of the channel


91


, the lower part of the channel


91


closing even though the drinking straw is engaged in the upper part of the channel


91


. Of course, this valve can be used in all of the previous embodiments designed for packaging liquids. The straw could also be replaced by a filling head, in particular for the packaging of liquid products other than beverages.




All of the previous embodiments have a cut-out


32


,


41


provided in the fold of the sheet between the parallel welds


30


,


31


or


43


,


44


, etc. defining the valve channel. As a variation, in particular of the embodiments of

FIGS. 20 and 21

where the valve is made in a material different to that of the enclosure walls, for the valve a very thin film can be used, which is not cut out or not pre-cut in a fold of the film, and is made of a material having elastomeric properties and a sufficient elasticity whereby it is not deformed in a non-elastic manner by the constraint resulting from placing the drinking straw in the channel, and is perforable by the drinking straw when it reaches the non-pierced bottom of the channel. Such a film can be made of polylefins such as terpolymers including ethylene, propylene and long-charrier dienic such as HIFAX XTR®, TECLAR®, ROYALENE® or TREFSIN®.




All of the described embodiments can be made from endless lengths of sheet material or films until sealed enclosures are obtained and can then be separated from one another. An advantage of this manufacturing method resides in the fact that the formation of the valve and the formation of the enclosure with two or four walls are both obtained by longitudinal folding and/or welding as the sheet material advances. Due to this, once the valve has been formed, if it is in another sheet material than that of the enclosure itself, it is integrated into the enclosure without previously being cut. This avoids having to position the valve, which is a complex operation that slows down the production rate and necessitates costly investments.





FIG. 25

illustrates a method of manufacturing a sealed enclosure shown in cross-section in FIG.


26


. This method is carried out continuously starting from two films


92


and


93


that are unrolled and folded and welded as they advance. The different steps of the method are illustrated by different cross-sections of the sheet materials, seen in perspective. However, it is emphasized that these cross-sections are given only to illustrate the various operations carried out, and the sheet materials are only cut when the sealed enclosure is completed. Firstly, one can see the film


92


for forming the valve. This film


92


is firstly folded longitudinally into two parts


92




a


,


92




b


, of unequal width. These two parts are welded by two longitudinal welds


94


which are interrupted between two parallel oblique welds


95


for forming the valve's channel. In the following step, a cut-out


96


is made in the fold of sheet


92


between the two oblique welds


95


.




The second film


93


for forming the sealed enclosure is unrolled in the next step, alongside the edge of the part


92




a


of the valve formed in film


92


. A separator guide


97


is placed in the trajectory of film


92


and is arranged to be inserted between the parts


92




a


,


92




b


. This separator


97


is arranged to allow the welding of the edge of the part


92




a


with the edge of film


93


without the part


92




b


being welded therewith.




In the following steps, the film


93


is formed to provide the enclosure


98


illustrated in cross-section by

FIG. 26

, with two lateral bellows-like folded parts


99


. Lastly, the second longitudinal edge of film


93


is welded to the part


92




b


of film


92


, after having folded their two longitudinal edges by 90°. Hence, this sealed enclosure has an access to the inlet of the channel formed between the two oblique welds


95


situated on a large face of the enclosure and not in the edge thereof, as was the case up to now.




The variation illustrated by

FIGS. 27 and 28

concerns a manufacturing method with which is associated a unit for filling the enclosure with a liquid product to be packaged in this enclosure. As in the previous example, one starts from two films


100


,


101


respectively to make the valve


102


in the same manner as before, by folding unequal widths


100




a


,


100




b


, the edge of the part


100




a


being welded to one edge of the film


101


.




Then, the film


101


with valve


102


is made into a tubular shape about a filling hopper


103


, and a longitudinal weld


104


(

FIG. 28

) is made between the edge of part


100




b


and the other edge of film


101


, hence closing the tubular element formed about hopper


103


. Transverse welds


105


are provided with a regular spacing as the tubular element moves forward. Between two transverse welds


105


a metered amount of a product to be packaged is poured into the hopper


103


and the thus-filled sachets are separated from one another along the middle of the width of the transverse welds


105


.





FIGS. 29

,


30


, illustrate yet another method of manufacturing a sealed enclosure which is differentiated from the previously-described embodiments by the fact that access to the channel


106


of valve


106


is via an opening


108


cut in a film


109


adapted to form a wall of the sealed sachet. As shown in

FIG. 29

, instead of forming the valve by folding a sheet, the same result can be obtained by welding the adjacent longitudinal edges of two strips


110


,


111


of unequal width. These two embodiments of the valve are interchangeable and are at the choice of the manufacturer. Next, as can be seen from

FIG. 29

, the free edge of strip


118


is welded to the inner face of film


109


, using a separator guide


112


, then the free edge of the strip


111


is welded to the same inner face of the film


109


using another separator guide


113


. The two free edges of the respective strips


110


and


111


are welded together on either side of the opening


108


hence allowing access to the channel


106


of valve


107


. Finally, a film


114


is unwound and welded to the two longitudinal edges of film


109


. Next, as in all of the preceding embodiments, the entire set of superimposed films (which in the example are only welded longitudinally with the exception of the channel


106


) are welded transversally and cut along the middle of the width of the transverse weld to separate the sachets.




In the various embodiments of the method according to the invention described above, when it is desired to weld together not the entire thickness of all of the superimposed sheets but only some of these sheets, a separator is inserted between the films, made of a material that is non-weldable with the sheet material. As a variation, the separator may be replaced by a heat resistant varnish applied to the reverse side of a film whose front side is to be welded, whereby this varnish matches the shape of the weld or welds to be made on the side to be welded. In this manner, welding of the valve can be done at the same time as welding of this valve to the film forming the walls of the sealed sachet, by coating the film of the valve with a varnish at the place where the valve-forming welds are made. By way of example, the heat resistant varnish could be a polyurethane varnish or an acrylic varnish.





FIG. 31

shows a variation of the sealed sachet illustrated in FIG.


5


. In this variation, the film


24


forming the valve


24




a


,


24




b


is provided with a cut-away opening


115


obtained by a tongue


116


which is partly welded or stuck to the film


24


to hermetically close the opening


115


. By grasping the non-welded part of the tongue


116


, it can be pulled off to deflate the sachet.




This sachet also includes a flap


117


welded to the edge


36


and forming a pocket to receive a postal identification slip. This flap


117


normally covers the tongue


116


and adheres to the sheet


26


hence avoiding this tongue being pulled off unwantedly.




Lastly,

FIG. 32

shows a final variation of the sealed enclosure in which the enclosure is formed of two films


118


,


119


, the film


118


being folded to form one of the parts


118




a


of the valve, whose other part is formed by a film


120


welded like all of the previous valves to the part


118




a


. Finally, the free edge of the film


120


is welded to the adjacent edge of film


119


. Thus, it has been demonstrated that: the valve can be integrated in a wall of the sealed enclosure as in the case of

FIGS. 1

to


19


; the valve can be made from a film which is separate from that of the sealed enclosure as in the case of

FIG. 20

; the valve can be made of a film welded to a folded film which is a wall of the sachet. In all of these cases, the valve is made continuously with the sealed enclosure and hence extends across the sachet between two opposite edges of this sealed enclosure.




It is obvious to the person skilled in the art that the above-described enclosure with its fluid-tight closure valve can be made with other types of machine and that other embodiments are possible within the scope of the invention defined by the claims.



Claims
  • 1. A sealed enclosure provided with a wall and a valve which extends inside the enclosure and is formed in a marginal strip between two flexible sheets extending from one of two opposed edges of the enclosure to the other and being connected along two non-converging connection lines to define therebetween upon spacing apart said flexible sheets from one another, a duct having two ends, one of the two ends communicating with the inside, the other of the two ends with the outside of the enclosure, to allow the passage of a fluid between the inside and the outside of the enclosure, said flexible sheets being arranged to be applied against one another upon ceasing of the application thereto of a force tending to hold them apart, thus preventing said fluid from leaving the enclosure, edges of said flexible sheets adjacent to the end of said duct communicating with the outside of the enclosure, being sealingly connected to the wall of the enclosure, said opposed edges of the enclosure between which said flexible sheets extend, are assembled to one another such that the corresponding edges of these flexible sheets situated between the said opposite edges of the enclosure are assembled to one another, and assembled to the opposite edges of the enclosure, and said flexible sheets are furthermore connected one to the other by sealed connections from each of the two ends of the duct, delimiting said duct up to said opposite edges of said enclosure, said sealed connection adjacent to the end of said duct communicating with the outside of at least one of said flexible sheets being constituted by an assembly different from that of the adjacent edges of the enclosure, wherein said duct is formed in a marginal strip adjacent an edge of a sheet forming at least one of the walls of said enclosure, said marginal strip being folded about a folded line parallel to said edge of said wall, said non-converging connection lines extending from said folded line towards an opposing parallel edge of said marginal strip, two parts of said marginal strip thus folded over on one another being applied against one face of said wall with a free edge of the marginal strip situated substantially adjacent to respective adjacent edges of said wall and of said marginal strip, forming a second fold line between said wall and said strip, free edge of said strip as well as free edges of said wall being sealingly assembled to an adjacent edge of a second wall applied against the face of the first wall adjacent to said marginal strip in such a manner as to form said enclosure containing said folded over marginal strip.
  • 2. A sealed enclosure according to either of claim 1, including a pre-cut-out made in the two flexible sheets in a zone situated between two assembly lines which is perforable by introduction of a rod between the assembly lines.
  • 3. A sealed enclosure according to claim 2, wherein a cut-out orifice is made in a portion of the length of each of said assembly lines in the median part of their width starting from said folded edge.
  • 4. A sealed enclosure according to claim 1, including a cut-out which interrupts the fold in the marginal strip in a zone extending between two assembly lines to allow the passage of a fluid in the thus-formed duct.
  • 5. A sealed enclosure according to claim 1, wherein said marginal strip is formed by a strip welded to the edge of said sheet forming at least one of the walls of said enclosure, said strip and said sheet being made of two different materials.
  • 6. A sealed enclosure according to claim 1, wherein said non-converging connection lines each have a progressive thickness flaring-part extending in the duct in the direction from the duct end communicating with the outside of the enclosure towards the duct end communicating with the inside of the enclosure, this flaring part abruptly terminating at a point intermediate the two duct ends, the duct being thus divided longitudinally into two portions, and external portion adapted to serve as receiving means of a tubular member and an internal valve-forming part whose opening is controlled by longitudinal displacement of the end of said tubular member from an external portion to an internal portion of said duct.
Priority Claims (4)
Number Date Country Kind
94 02575 Mar 1994 FR
94 09882 Aug 1994 FR
94 13159 Oct 1994 FR
PCT/IB95/00138 Mar 1995 WO
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a Divisional of U.S. patent application Ser. No. 08/702,683, filed Sep. 3, 1996, now abandoned the disclosure of which is being incorporated herein by reference in its entirety.

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