An electrical lighting fixture usually comprises a light-emitting element, an electrical cable, a heat sink, and a protective enclosure. The light-emitting element produces and radiates the light. The electrical cable delivers to the fixture the electrical power that is used to produce the light. The heat sink transfers to the environment most of the heat that is generated in the fixture. The protective enclosure reduces the probability that external influences, including exposure to water or mechanical influences will damage the light-emitting element or other contents of the fixture. The protective enclosure also may serve to protect humans and other animals from electrical shock or burns and to reduce the likelihood that the fixture might cause a fire.
An electrical lighting fixture, particularly one in which light-emitting diodes, lasers, or gaseous discharges are used in the light-emitting element, may include, in addition, one or more electrical assemblies that condition the power from the electrical cable for appropriate application to the light-emitting element. Electrical connections between the electrical cable and the one or more electrical assemblies and between the one or more electrical assemblies and the light-emitting element are also included. The one or more electrical assemblies and electrical connections may be situated within the protective enclosure.
A linear lighting fixture is described that may be sealed to prevent the intrusion of water and other environmental hazards.
In an example, a sealed linear lighting fixture comprises a heat sink, an electrical cable, two end caps, two compressive clips, a light-emitting element, an electrical assembly, two end blocks, four gaskets, a lens, and several fasteners.
In this example, the heat sink encompasses an interior space that contains the electrical assembly and the two end blocks. The light-emitting element is mounted to a mounting surface on the outer side of a bottom wall portion of the heat sink. A connection port through the bottom wall portion of the heat sink allows one or more electrically conducting terminals of a light-emitting-element connector on the light-emitting element to make electrical contact with a connector on the electrical assembly.
One of the end blocks is located at each end of the heat sink. Each is fastened to the heat sink. At one end the electrical cable passes through a cable tunnel in the end block and is pressed into an S-shaped groove in the end block to provide strain relief. At each end one of the end caps is fastened to the end block with a flat end gasket situated between the end cap and the end of the heat sink forming a seal between the two. At the end where the electrical cable emerges from the end block the electrical cable passes through a hole in the end gasket, and an O-ring surrounding the electrical cable acts under the compressive action of a recessed sealing surface on the end block to seal the electrical cable to the end cap.
A first groove and a second groove in the heat sink and a turnaround groove in each end cap capture a continuous O-ring elastomeric gasket. The lens is pressed against the elastomeric gasket by two compressive clips, one on each of two sides of the lens, thereby sealing a space that contains the light-emitting element and completing the overall sealing of the linear lighting fixture.
A sealed linear lighting fixture will become better understood through review of the following detailed description in conjunction with the drawings. The detailed description and drawings provide examples of the various embodiments described herein. Those skilled in the art will understand that the disclosed examples may be varied, modified, and altered without departing from the scope of the disclosed structures. Many variations are contemplated for different applications and design considerations; however, for the sake of brevity, not every contemplated variation is individually described in the following detailed description.
Examples of a sealed linear lighting fixture are now described in more detail with reference to
In this example, first end block 205 may have an S-shaped groove 907 cut into the left end block surface, the width and depth of the S-shaped groove 907 being such that the electrical cable 105 can be laid snugly into the groove when the electrical cable 105 passes through a cable tunnel 908 emerging through the outer end surface 904. A recessed sealing surface 909 encircling the cable tunnel 908 where the latter meets the outer end surface 904 may be provided to help in sealing the electrical cable 105 to first end cap 107.
A continuous encircling groove 910 may be cut into right end block surface 801, left end block surface 901, top end block surface 902, and bottom end block surface 903 to serve as a conduit for sealant intended to seal first end block 205 to the insides of right wall portion 103, top wall portion 104, left wall portion 201, and bottom wall portion 303 of the heat sink 102. One or more sealant injection holes 911 may penetrate first end block 205 from the outer end surface 904 to act as ducts through which sealant can be injected. One or more sealant channels 912 may be provided to allow sealant to flow from one sealant injection hole 911 to the continuous encircling groove 910, between one sealant injection hole 911 and the cable tunnel 908, between the continuous encircling groove 910 and the cable tunnel 908, and/or between one sealant injection hole 911 and the S-shaped groove 907.
In the example of a linear lighting fixture 101 thus far presented, first end cap 107, first end block 205, and first end gasket 1102, all located at the first end 301 of the heat sink 102, have been described. A second end cap, second end block, and second end gasket may be similarly located at the second end 302 of the heat sink 102. In some embodiments an electrical cable similar to electrical cable 105 may be included at the second end 302 and a second cable gasket similar to cable gasket 1302 may be included. In other embodiments a second electrical cable and cable gasket may not be included. A second end block may be either identical to or different from first end block 205. The S-shaped groove 907, the cable tunnel 908, and/or the recessed sealing surface 909 of first end block 205 may be omitted from a second end block. The cable exit hole 1301 in first end cap 107 may be omitted in a second end cap. The gasket cable hole 1202 in first end gasket 1102 may be omitted in a second end gasket. Other embodiments may include some features of the examples previously described while omitting other features.
Accordingly, while embodiments have been particularly shown and described, many variations may be made therein. Other combinations of features, functions, elements, and/or properties may be used. Such variations, whether they are directed to different combinations or directed to the same combinations, whether different, broader, narrower, or equal in scope, are also included.
The remainder of this section describes additional aspects and features of a sealed linear lighting fixture presented without limitation as a series of paragraphs, some or all of which may be alphanumerically designated for clarity and efficiency. Each of these paragraphs can be combined with one or more other paragraphs, and/or with disclosure from elsewhere in this application, including the materials incorporated by reference, in any suitable manner. Some of the paragraphs below expressly refer to and further limit other paragraphs, providing without limitation examples of some of the suitable combinations.
A1. A linear fixture for protecting and removing heat from a light-emitting element, the light-emitting element having a thermal-interface surface that is substantially planar, and the light-emitting element having an electrical connector with one or more electrically conducting terminals emerging normal to the thermal-interface surface, the linear fixture comprising:
A2. The linear fixture of paragraph A1, wherein the heat sink includes a first groove and a second groove both located outside of the interior space in positions on opposite sides of a plane containing the length axis and oriented normal to the mounting surface of the bottom wall portion of the heat sink, the first groove and the second groove shaped to accept and hold in place a lens gasket.
A3. The linear fixture of paragraph A2, further including a first portion of the lens gasket held in place within the first groove, a second portion of the lens gasket held in place within the second groove, and a light-transmitting lens in contact with the first portion and the second portion of the lens gasket, a water-tight seal being effected between the lens and the heat sink along the full length of the heat sink.
A4. The linear fixture of paragraph A3 further including a first end block having a right end block surface adjacent to the right wall portion of the heat sink, a left end block surface adjacent to the left wall portion of the heat sink, a top end block surface adjacent to the top wall portion of the heat sink, a bottom end block surface adjacent to the bottom wall portion of the heat sink, and an outer end surface that may be flush with the first end of the heat sink, the first end block including a first fastening provision facilitating the fastening of the first end block to a wall portion of the heat sink, and a second fastening provision facilitating the fastening of an arbitrary object to the outer end surface of the first end block.
A5. The linear fixture of paragraph A4, wherein the first end block includes an S-shaped groove recessed into the left end block surface, a cable tunnel exiting the outer end surface and penetrating to the S-shaped groove, and a recessed sealing surface surrounding the cable tunnel where the cable tunnel exits the outer end surface.
A6. The linear fixture of paragraph A4, wherein the first end block includes a continuous encircling groove recessed into the top end block surface, the right end block surface, the bottom end block surface, and the left end block surface; a sealant injection hole penetrating inward from the outer end surface; and one or more sealant channels forming ducts between the sealant injection hole and the continuous encircling groove.
A7. The linear fixture of paragraph A5, wherein the first end block includes a continuous encircling groove recessed into the top end block surface, the right end block surface, the bottom end block surface, and the left end block surface; a sealant injection hole penetrating inward from the outer end surface; and one or more sealant channels forming ducts between the sealant injection hole and the continuous encircling groove, between the sealant injection hole and the cable tunnel, between the continuous encircling groove and the cable tunnel, and/or between the sealant injection hole and the S-shaped groove.
A8. The linear fixture of paragraph A4 including a first end cap and a first end gasket, the first end gasket and first end cap shaped to effect a water-tight seal between the first end cap and the top wall portion, bottom wall portion, right wall portion, and left wall portion of the heat sink at the first end when the first end cap is fastened to the first end block through use of the second fastening provision of the first end block.
A9. The linear fixture of paragraph A5 including a first end cap, a first end gasket, an electrical cable, and a cable gasket; the first end gasket and first end cap shaped to effect a water-tight seal between the first end cap and the top wall portion, bottom wall portion, right wall portion, and left wall portion of the heat sink at the first end when the first end cap is fastened to the first end block through use of the second fastening provision of the first end block; the first end cap having a cable exit hole through which the electrical cable is passed; the electrical cable lying within the S-shaped groove in the first end block and passing through the cable tunnel in the first end block; the first end gasket having a gasket cable hole through which the electrical cable is passed; the cable gasket surrounding the electrical cable and pressed at least partially into the recessed sealing surface surrounding the cable tunnel in the first end block; and the cable gasket effecting a water-tight seal between the electrical cable and the end cap.
A10. The linear fixture of paragraph A8, wherein the first end cap includes a turnaround groove shaped and positioned to allow the first portion of the lens gasket to be connected continuously to the second portion of the lens gasket by a turnaround portion of the lens gasket when the turnaround portion is positioned within the turnaround groove and to allow a water-tight seal to be effected between the lens and the first end cap along the entire turnaround groove, and wherein the first end gasket and the first end cap are shaped and positioned to effect between the first end cap and the first end of the heat sink a water-tight seal blocking intrusion of ambient liquid at the first end of the heat sink into the space occupied by the light-emitting element.
A11. The linear fixture of paragraph A3, further including two or more compression clips, each compression clip having a C-shaped cross section with a catch on one edge, each compression clip contacting the lens and contacting the heat sink and applying compression between the lens and the heat sink, the catch on each compression clip engaging a ridge on the heat sink with the effect that force is required to cause the catch to surmount the ridge when the compression clip is applied to or removed from the linear fixture.
The methods and apparatus described in the present disclosure are applicable to the general lighting industry, the decorative lighting industry, the specialty lighting industry, the agricultural lighting industry, the horticultural lighting industry, the research lighting industry, the military lighting industry, and all other industries in which LEDs or other electrically-powered sources are employed to produce light. They are also applicable to other industries in which a fixture with or without a cable must be sealed against environmental influences.
This application claims the benefit of U.S. Provisional Application No. 63/249,006, with filing date Sep. 27, 2021, which application is incorporated herein by reference in its entirety for all purposes.
Filing Document | Filing Date | Country | Kind |
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PCT/US2022/044768 | 9/26/2022 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2023/049478 | 3/30/2023 | WO | A |
Number | Name | Date | Kind |
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20120127707 | Stoneham | May 2012 | A1 |
Number | Date | Country |
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WO-2020215042 | Oct 2020 | WO |
Number | Date | Country | |
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20250129927 A1 | Apr 2025 | US |
Number | Date | Country | |
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63249006 | Sep 2021 | US |