Sealed magnetic drive sealless pump

Abstract

The invention discloses a magnetic drive sealless pump including a casing having a fluid suction opening and fluid discharge opening; a shell combined to the rear part of the casing, and the exterior of the shell is combined with a bracket having a motor for impelling and rotating a drive magnet; at the center of the shell is provided with a shaft enveloped with a bearing having a spiral fluid passage at the interior thereof; a capsule provided between the bearing and the shell and at the interior of the capsule is provided with a driven magnet situated between the bearing and the drive magnet; the capsule is also extended forward into the casing and at the front of the capsule are provided with impeller; the impeller, capsule and bearing are integrated into one body for forming a rotating member having a thrust ring at the front and rear parts thereof, respectively, for preventing axial movements of the rotating member. The characteristics thereof are that between the bearing and the capsule is an auxiliary circulating channel for cooling that has a convection effect for cooling at both the interior and exterior of the bearing without increasing the fluid leakage thereof, thereby preventing high temperatures from dry running of the pump.

Description

BACKGROUND OF THE INVENTION

[0001] 1. Field of the Invention

[0002] The invention relates to a magnetic drive sealless pump having an auxiliary circulating channel for cooling between the bearing and the capsule thereof, such that cooling effect by convection exists at both the interior and exterior of the bearing thereof, thereby ensuring that excessive heat causing damage is not produced.

[0003] 2. Background of the Invention

[0004] Referring to FIG. 1 showing a prior magnetic drive centrifugal pump, which includes a casing 100 combined to a shell 200. At the front part of the casing 100 is a suction opening 101 and at the top thereof is a discharge opening 102. At the center of the shell 200 is a shaft 201 enveloped with a bearing 202 further enveloped with a capsule 203. In the capsule 203 is a driven magnet 204 and the capsule 203 is extended forward into the casing 100. At the front of the capsule 203 is disposed with an impeller 205. During the rotation of the impeller 205, the fluid thereof is lifted from the suction opening 101 to the discharge opening 102 through the impeller 205. The driven magnet 204 is driven by the drive magnet 206 which is attached to a motor. And between these two magnets is a shell 200 to separate liquid from the outside. In a normal operation of the pump, the pressure difference between the input and output of the impeller 205 is employed to have a small amount of fluid thereof flow to the rear part of the impeller 205 through the passage between the outer side of the capsule 203 and the inter side of the shell 200, and heat produced is taken away through a groove between the bearing 202 and the shaft 201. Among the circulation route thereof (gaps A, B, C, D, and E), only gaps D and E have a convection effect for cooling.

[0005] However, in an abnormal operation of the pump, malfunctions of control instruments, mishandling during operation, congestion caused by waste fluid, or insufficient height of suction liquid level for instance, may cause the pump to dry running. The medium of convection for cooling is air, which can only carry away a limited amount of heat, and therefore the temperature of the bearing 202 and the shaft 201 is rapidly elevated, thus resulting in serious damage of the pump. Once dry running takes place, the bearing 202 and the shaft 201 are abraded, and the capsule 203 is also deformed from the heat produced. More particularly, the capsule 203 is made of plastic that deforms easily from heat, further increasing the abrasion due to the dry running, and therefore the pump becomes unfit for application.

[0006] In order to prevent deformation of the capsule 203 from heat, provision of additional heat resistant materials to the inner periphery of the capsule 203 was attempted. However, the adding of the heat resistant materials thereof not only complicates the manufacturing process and increases the production cost, but also has unsatisfactory effects due to long-term dry running of the pump that causes the temperature of the bearing 202 and the shaft 201 to rise up to 220° C. Therefore, heat produced is held within the pump in a containment manner; such method yet fails to provide an ultimate solution.

SUMMARY OF THE INVENTION

[0007] An object of the invention is to provide cooling effect by convection at both the interior and exterior of a bearing by disposing an auxiliary circulating channel for cooling purposes without increasing the amount of fluid leakage, thus achieving an optimal cooling effect and preventing damage of the pump from heat when dry running occur.

[0008] The other object of the invention is to strengthen the bearing and keep it unaffected from the additional channel using an external groove between the capsule and the bearing by paring the outer periphery of the bearing.

BRIEF DESCRIPTION OF THE DRAWINGS

[0009] FIG. 1 is a sectional view showing a prior product.

[0010] FIG. 2 is a sectional view showing the present invention.

[0011] FIG. 3 is a diagram showing the outer appearance in accordance with the invention.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0012] Referring to FIG. 2, in accordance with the invention, the pump 1 comprises a casing 11 having a fluid suction opening 111 and a fluid discharge opening 112, and a shell 12 combined to the rear of the casing 11. The exterior of the shell 12 is combined with a bracket 13 having a drive motor 14 behind it. At the center of the shell 12 is disposed with a shaft 121 enveloped with a bearing 122 that is further enveloped with a capsule 123. In the interior of the capsule 123 is provided with a driven magnet 124 and the capsule 123 is extended forward into the casing 11. The impeller 125 is disposed at the front of the capsule 123 and a drive magnet 126 is disposed in a yoke 15 covering the rear part of the shell 12 such that drive magnet 126 is situated at the exterior of the driven magnet 124. The drive magnet 126 is impelled and rotated by the rotation of the motor 14, such that the driven magnet 124 is also rotated along with the capsule 123, the bearing 122 and the impeller 125. The fluid therein is then forwarded to the discharge opening 112 from the suction opening 111 through the impeller 125. The front part of the capsule 123 is provided with impeller 125, and the impeller 125, the capsule 123 and the bearing 122 are integrated into one body as a rotating member of the pump. At the front and rear part of the rotating member is disposed with a thrust ring 127, respectively, for preventing axial movements of the rotating member. In the meantime, a gap is formed from the rear part of the impeller 125 to the outer periphery of the capsule 123 and along the rear part of the bearing 122. The gap is further extended through a screw groove 1221 provided in advance (as shown in FIG. 3) to the interior of the impeller 125, thus forming a channel for fluid circulation (as indicated by the arrow) to achieve a cooling effect.

[0013] The characteristics of the invention are that the between the bearing 122 and the capsule 123 is provided with a circulating channel for cooling, and without increasing the fluid leakage thereof, convection effect for cooling exists at both the interior and exterior of the bearing 122. The bearing 122, apart from the screw groove 1221 disposed at the interior thereof, the outer periphery thereof is also pared as symmetrical ramps 1222 (as shown in FIG. 3) for forming an outer external groove 128 having large areas between the capsule 123. The external groove 128 offers comparatively larger areas for convection for cooling (as indicated by the arrow) with a limited amount of circulation; that is, optimal cooling effect is provided at both the interior and exterior of the bearing 122. Therefore, when the pump 1 drys running, sufficient ventilation is still provided for cooling in order to keep the bearing 122 at low temperatures.

[0014] Conclusive from the above, in accordance with the present invention, an auxiliary circulating channel for cooling is provided between the bearing and the capsule, and an external groove is formed along with the capsule. The external groove having simple structure not only is free from affecting the strength of the bearing, but also ensures the bearing to stay at low temperatures by offering the pump with optimal cooling effect when the pump drys running, thereby keeping the pump from wearing and then lengthening the lifespan thereof. And while this invention has been particularly shown and described with references to preferred embodiments thereof, it will be understood by those skilled in the art that various changes and adaptions may be made therein without departing from the true spirit and scope of the invention as defined by the appended claims.

Claims

1. A magnetic drive sealless pump comprising a casing having a fluid suction opening and a fluid discharge opening; a shell combined to the rear part of the casing, the exterior of the shell is further provided with a bracket disposed with a motor for driving and rotating a drive magnet; the center of the shell is provided with a shaft enveloped with a bearing, and the interior of the bearing is provided with a spiral fluid passage, a capsule provided between the bearing and the shell, in the interior of the capsule is disposed with a driven magnet situated between the bearing and the drive magnet, the capsule is extended forward into the casing, and at the front part of the capsule is further provided with impeller; the impeller, capsule and bearing are integrated into one body for forming a rotating member of the pump, and at the front and rear parts of the rotating pump is provided with a thrust ring, respectively, for preventing axial movements of the rotating member; and the characteristics are that an auxiliary circulating channel for cooling is formed between the bearing and the capsule, and an external groove is also formed between the bearing and the capsule, along with the spiral fluid channel provided within the interior of the bearing in advance, cooling effect by convection is provided at both the interior and exterior of the bearing for preventing over heat due to dry running.

2. The sealed magnetic drive sealless pump according to claim 1, wherein the outer periphery of the bearing is pared as triangular ramps for forming an external groove between the capsule.