The invention relates to connector assemblies for connectors for electronic data cables and, more particularly, to connector assemblies for Universal Serial Bus (USB) connectors which may be installed in the field to protect the USB connectors.
Transmission by cable of electronic data between computational systems is well known. Such cable typically employs a multi-channel end plug or connector, such as an RJ-45 connector or a USB connector. In some applications, these connectors are vulnerable to damage and failure.
U.S. Pat. No. 6,582,248 discloses a system for protecting a cable connector, and especially an RJ-45 cable connector, from damage or abuse during use with a chassis receptacle. A cylindrical carrier housing for the connector contains a transverse septum having a shaped opening for receiving and positioning the connector within the housing. A radially-compressible chuck on the cable compresses to grip the cable. A boot on the cable and protrudes from the housing through an overriding bushing threadedly connected to the housing. The boot isolates the cable from flexural stresses. When the bushing is tightened onto the housing, the boot is urged toward the housing, radially compressing the chuck onto the cable. Longitudinal stresses on the cable are therefore isolated from the connector and are transferred instead to the housing. A mating chassis receptacle is receivable of the connector and has an annular groove on an axial face thereof for receiving and rotationally positioning the housing for insertion into the receptacle. A releasable spring catch on the receptacle arrests the housing after electrical contacts between the connector and the receptacle have been established.
In some applications, such as in military, aerospace and industrial settings, the USB connector may be subjected to harsh environments. In these environments, the USB connectors may be exposed to harmful physical conditions, including moisture, as well as harmful electrical conditions such as electrical interference from machines and the like. These conditions may result in physical damage to the USB connector or in a degradation of the performance of the USB connector and signal. It would, therefore, be beneficial to provide a plug assembly which could cooperate with the USB connector to protect the USB connector, and the electrical interconnection thereof, from physical damage and which would provide additional shielding to help prevent electrical interference from affecting the performance of the USB connector.
One aspect of the invention is directed to a plug assembly for housing a USB connector. The plug assembly has a protective shell which has an opening dimensioned to receive the USB connector and attached cable therethrough. A sealing member is provided and is dimensioned to be received in the opening of the protective shell. The sealing member has a connector receiving opening which extends from a front surface of the sealing member to proximate a back surface of the sealing member. The connector receiving opening is tapered such that diameter of the connector receiving opening is larger proximate the front surface and smaller proximate the back surface. The plug assembly also has a plug adapter assembly which has a plug body, a seating member and a mating assembly. The plug body has a generally cylindrical opening which extends therethough and which is dimensioned to receive the USB connector therein. The seating member has a positioning opening which is dimensioned to cooperate with a mating portion of the USB connector. The mating assembly has a mating opening for positioning the seating member, the mating opening is dimensioned to engage a mating connector and to properly position the mating portion of the USB connector relative to the mating connector. The protective shell, the sealing member and the plug adaptor can be installed on the USB connector after the USB connector has been terminated to the cable.
Another aspect of the plug assembly is directed to the enhanced shielding. The protective shell having an opening which is dimensioned to receive the USB connector and attached cable therethrough. The sealing member is dimensioned to be received in the opening of the protective shell. The sealing member has a connector receiving opening which extends from a front surface of the sealing member to proximate a back surface of the sealing member. The connector receiving opening is tapered such that diameter of the connector receiving opening is larger proximate the front surface and smaller proximate the back surface. The plug adapter assembly has a seating member and a ground member, with the ground member having inner tabs and outer tabs. The inner tabs extend from a ground member opening which is dimensioned to receive the mating portion of the USB connector therethrough. The outer tabs are formed about the perimeter of the ground member and are bent to extend toward the plug body. The seating member has a seating opening dimensioned to receive the inner tabs of the grounding member therein. This allows a conductive shell of the USB connector to be placed in electrical engagement with a shell of the plug adapter assembly via the inner and outer tabs of the system ground, providing a grounding path to between the USB connector and a mating connector to which the plug adapter assembly is mated.
Another aspect of the plug assembly allows the plug assembly and USB connector to be used in environmentally harsh conditions. The protective shell has an opening which is dimensioned to receive the USB connector and attached cable therethrough. The sealing member is dimensioned to be received in the opening of the protective shell. The sealing member has a connector receiving opening which extends from a front surface of the sealing member to proximate a back surface of the sealing member. The connector receiving opening is tapered such that diameter of the connector receiving opening is larger proximate the front surface and smaller proximate the back surface. The plug adapter assembly has a plug body and a mating assembly. The plug body has a generally cylindrical opening which extends therethough and which is dimensioned to receive the USB connector therein. The mating assembly has a mating opening for positioning a mating portion of the USB connector relative to a mating connector. A first compressible member is positioned between the plug body and the mating assembly to provide a seal therebetween. A second compressible member is provided between the plug body and the protective shell to provide a seal therebetween. The sealing member, the first compressible member and the second compressible member provide the plug assembly with sealing to protect the USB connector in harsh environmental conditions.
Other features and advantages of the present invention will be apparent from the following more detailed description of the preferred embodiment, taken in conjunction with the accompanying drawings which illustrate, by way of example, the principles of the invention.
A plug assembly 10 for use with a USB connector 12 is shown. As best shown in
The protective shell 14 is made from metal or other electrically conductive material which has the strength characteristics required. The protective shell 14 has a generally cylindrical configuration. As best viewed in
As shown in
As best shown in
As best shown in
A seating plane plate or seating member 48 has a circular cross-section which is slightly larger than the circular cross-section of the system ground 46 (as best shown in
The circular mating assembly 50 has means for connecting to a mating assembly (not shown). Referring to
Once the seating member 48 has been properly positioned in the inner opening 72 of the circular mating assembly 50 and the binding agent has cured, the system ground member 46 is inserted into the inner opening 72. As is best shown in
The O-ring 44 is positioned over back threads 80 of the circular mating assembly 50, and the plug body 42 is screwed onto the circular mating assembly 50, as shown in
The USB connector 12 is positioned through a back opening 82 of the plug body 42 and into the opening 68 of the seating member 48, as shown in
With the USB connector 12 properly positioned, the sealing member 16 is inserted onto the cable 24. The sealing member 16 is positioned on the cable 24 by inserting the cable 24 through the slit 34 and into the opening 32 of the sealing member 16. Because of the respective diameters of the opening 32 through the back wall 30 of the sealing member 16 and the cable 24, the opening 32 will tightly grip the cable 24 to form a seal therebetween. If the opening 32 were dimensioned to be significantly larger than the cable 24, the sealing member 16 would not form a proper seal with the cable 24, thereby making its use in harsh military, aerospace and industrial applications problematical. Once positioned on the cable 24, the sealing member 16 is moved into the plug body 42, as shown in
A second compressible member or second O-ring 94 (as shown in
The fully assembled plug assembly 10 with the USB connector 12 inserted therein is shown in
With the plug assembly 10 fully assembled, the conductive shell of the USB connector 12 is placed in electrical engagement with the shell of the circular plug assembly 50 via the inner tabs 62 and outer tabs 66 of the system ground member 46, as shown in
Several of the advantages of this inventions include: the plug assembly may be installed over a terminated USB connector; the plug assembly provides additional shielding for the USB connector which allows the USB connector to be used in military, aerospace, industrial or other applications in which signal degradation is a concern; the plug assembly is easily installed in the field, as the plug adapter assembly may be preassembled during manufacture; and the plug assembly provides sealing for the USB connector which allows the USB connector to be used in environmental conditions which are not conducive to the longevity of an unprotected connector.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. As an example, the seating plane plate may not have a binding agent applied thereto, but may be retained in position by the cooperation of the shoulder of the inner opening of the circular mating assembly and the outer tabs of the system ground. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.
Number | Name | Date | Kind |
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6010348 | Alden | Jan 2000 | A |
6409532 | Payson et al. | Jun 2002 | B2 |
6435911 | Payson et al. | Aug 2002 | B1 |
6537104 | Kuhn et al. | Mar 2003 | B1 |
6582248 | Bachman | Jun 2003 | B2 |
6817902 | Bernardi et al. | Nov 2004 | B2 |
7097486 | Parsons | Aug 2006 | B2 |
7303418 | O'Connor | Dec 2007 | B2 |
7316583 | Mistarz et al. | Jan 2008 | B1 |
7857647 | Bracci et al. | Dec 2010 | B2 |
Number | Date | Country | |
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20100261367 A1 | Oct 2010 | US |
Number | Date | Country | |
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61167975 | Apr 2009 | US |