Sealed roof and method for sealing a roof

Information

  • Patent Grant
  • 6209283
  • Patent Number
    6,209,283
  • Date Filed
    Tuesday, November 23, 1999
    25 years ago
  • Date Issued
    Tuesday, April 3, 2001
    23 years ago
  • Inventors
  • Examiners
    • Stephan; Beth A.
    • Glessner; Brian E.
    Agents
    • Nelson; Robert W.
Abstract
A sealed roof and a method of sealing a roof is disclosed. The sealed roof is of the type having a inclined substrate with a first layer of shingles attached thereto. A waterproof membrane is adhered to at least a portion of the first layer of shingles. A second layer of shingles is placed over the waterproof membrane and attached to the substrate.
Description




FIELD OF THE INVENTION




The present invention generally relates to a sealed roof and, more particularly, to a pitched, shingled roof having a first layer of shingles, a second layer of shingles, and a waterproof membrane located therebetween.




BACKGROUND OF THE INVENTION




Many structures have pitched, shingled roofs, which prevent water, e.g., rain water, from entering the structures by causing water to pass over the shingles and off the roofs. A pitched, shingled roof has a pitched substrate, such a plurality of plywood sheets, with a plurality of shingles attached thereto.




Each shingle has an upper portion and a lower portion wherein the lower portion is exposed to the environment. The shingles are typically attached to the substrate in rows wherein the lower portions an upper row of shingles overlaps the upper portions of an adjacent lower row of shingles. For example, a first row of shingles may be attached to the substrate nearest the lowest point of the roof, i.e., the eave portion of the roof. A second row of shingles may then be attached to the substrate slightly higher on the roof than the first row. The shingles are placed so that the lower portions of the second row of shingles overlaps the upper portions of the first row of shingles. This overlapping continues with successive rows of shingles to the highest point on the roof. Thus, only the lower portions of the shingles are exposed to the environment. This overlapping of the shingles causes water to pass from shingles on a high row shingles to shingles on the next lowest row of shingles without contacting the substrate. Accordingly, water passes from shingle to shingle and off the roof without contacting the substrate or entering the structure.




Attaching the shingles to the roof is typically achieved by the use of nails or other fastening devices that pass through the shingles and into or through the substrate. The fastening devices are typically placed through the upper portions of the shingles so that they are overlapped by shingles in an adjacent higher row as described above. This placement of the fasteners prevents water from entering the structure through holes caused by the fasteners.




Some roofs have a membrane located between the substrate and the shingles. The membrane may, as an example, be conventional tar paper that is nailed to the substrate. The tar paper-type membrane is typically manufactured from a paper product and, thus, does not have a high degree of integrity. Strips of the membrane are typically attached to the roof in an overlapping fashion wherein an upper strip overlaps its adjacent lower strip. Accordingly, the membrane serves to shield the substrate from water should a shingle become damaged. For example, if a shingle becomes cracked or otherwise leaks, water will contact the membrane rather than the substrate. Water will then pass along the membrane to the next lowest shingle without contacting the substrate or entering the structure. Alternatively, water will pass along the membrane, under the shingles and off the roof. Many membranes, however, are susceptible to passing water to the substrate and into the structure. For example, when nails are used to attach the shingles to the substrate, the nails pass through the membrane and, accordingly, make holes in the membrane. In the event water contacts the membrane, these holes may allow water to pass through the substrate and into the structure.




Even with overlapping shingles and membranes as described above, conventional pitched, shingled roofs are susceptible to water leakage, which can damage their underlying structures. For example, if the membrane is damaged, i.e., it tears, it will not be able to shield the substrate from water. Thus, if a shingle in the proximity of the damaged membrane also becomes damaged, water will contact the substrate and may enter the underlying structure. Tar paper and similar membranes tend not be durable and further tend to tear when subjected to minimal force and are, accordingly, susceptible to leaking.




Another way for water to enter the underlying structure is by the formation of an ice dam on the roof. An ice dam forms when water flows down a roof and encounters a portion of the roof that is below freezing. When the water encounters the portion of the roof that is below freezing, it freezes and forms an ice sheet. As water continues to flow onto the portion of the roof that is below freezing, the ice sheet thickens and eventually forms a barrier or ice dam. The water on the relatively warm portion of the roof that is above freezing, does not freeze and accumulates as a pool of standing water. This standing water eventually seeps underneath the shingles. The water then encounters the substrate and may pass into the underlying structure. The aforementioned tar paper-type membranes generally do not seal the roof against standing water such as caused by an ice dam. For example, water standing behind the ice dam seeps under the shingles and between the strips of the membrane. The water may then contact the substrate and pass into the structure. In another example, the standing water may pass under the shingles and contact a nail hole in the membrane. The water may then follow the nail hole into the structure.




One of the causes of ice dams is due to melting snow caused by heat passing through the roof. The situation typically arises with a roof having an eave and an accumulation of snow located thereon when the outside air temperature is below freezing. An eave is a portion of the roof that extends horizontally beyond the underlying structure. Due to the cold outside air temperature, the interior of the underlying structure is heated. This causes heat to rise through the structure and heat the roof. Because the eave portion of the roof extends horizontally beyond the underlying structure, it will not be heated. The snow accumulation on the roof forms an insulating barrier between the heated roof and the cold outside air. When enough heat passes into the roof to raise the roof temperature above freezing, the snow adjacent the roof melts. The water from the melting snow passes down the roof under the snow and toward the eave portion of the roof. The eave portion, however, is below freezing because it is not heated by extraneous heat escaping from the underlying structure. Thus, when the water from the melting snow passes over the portion of the roof covering the eave, it freezes. As the snow continues to melt, more water passes over the eave portion of the roof and freezes. Eventually, ice builds up on the eave portion of the roof and forms a barrier or ice dam, which prevents water from running off the roof. The water then backs up on the roof and seeps under the shingles to the substrate. If there are any holes in the substrate, the water will pass through the holes and into the structure as described above.




When a roof is found to leak upon the formation of an ice dam, the most practical method of alleviating the leakage problem is to seal the substrate. Sealing the substrate, however, requires the removal of the shingles in order to access the substrate. The shingles typically cannot be salvaged and, accordingly, must be discarded. The substrate is then sealed and a new layer of shingles is attached to the substrate. This process is costly due to the cost of removing the existing shingles, the replacement cost for new shingles, and the disposal cost of the discarded shingles. In addition, the removal of the shingles may cause damage to the substrate, which must be repaired prior to the application of new shingles and further increases the cost of sealing the roof.




A waterproof membrane is typically used to seal the substrate. For example, a membrane may be adhered to the substrate to form a waterproof sheet on the substrate. Accordingly, water is prevented from contacting the substrate and entering the structure. Some roofs are constructed with such a waterproof membrane affixed to the substrate prior to the application of the shingles. Should the membrane become damaged for any reason, however, the roof may be susceptible to leaking upon the formation of an ice dam. The aforementioned process of removing the shingles to reseal the roof must then be performed. The process, however, has the additional burden of replacing the membrane, which may cause significant damage to the substrate if it is adhered to the substrate.




Therefore, a need exists for a method of sealing a roof that does not require removal of the existing roofing shingles.




SUMMARY OF THE INVENTION




A sealed roof and a method for sealing a roof are disclosed herein. The sealed roof may comprise a substrate located upon a structure. The substrate may have a first side and a second side oppositely disposed the first side, wherein the first side faces the structure. The sealed roof may have a first layer of shingles, wherein the first layer of shingles has a first side and a second side. The first layer of shingles may be attached to the substrate so that the first side of the first layer of shingles is adjacent to the substrate second side. A waterproof membrane may be placed adjacent at least a portion of the first layer of shingles, wherein the membrane has a first surface and a second surface, and wherein the membrane first surface is placed adjacent the second side of the first layer of shingles. A second layer of shingles may be placed adjacent the membrane second surface and attached to the substrate.




The method may comprise providing a roof having a first layer of shingles attached to a substrate. The method may further comprise placing a waterproof membrane adjacent at least a portion of the first layer of shingles. A second layer of shingles may then be attached to the substrate.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a side cut away view of a sealed roof.





FIG. 2

is a side cut away view of a conventional roof.





FIG. 3

is a top perspective view of the roof of FIG.


2


.





FIG. 4

is a side cut away view of the roof of

FIG. 2

with a membrane located thereon.





FIG. 5

is an illustration of the membrane of FIG.


4


.





FIG. 6

is a top perspective view of a roof of the type shown in

FIG. 1

intersected by a vertical wall.





FIG. 7

is a side, cut away schematic illustration of the sealed roof of

FIG. 1

with an ice dam located thereon.











DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT





FIGS. 1 through 7

, in general, illustrate a method for sealing a roof


108


wherein the roof


108


is of the type comprising an inclined substrate


110


and a first layer of shingles


112


, wherein the first layer of shingles


112


has a first side


128


and a second side


126


, and wherein the first layer of shingles first side


128


is attached to the substrate


110


. The method may comprise: providing a waterproof membrane


200


having a first side


212


and a second side


210


; providing a second layer of shingles


230


; positioning the membrane first side


212


adjacent at least a portion of the first layer of shingles second side


126


; attaching the second layer of shingles


230


to the substrate


110


, wherein the second layer of shingles


230


is adjacent the membrane second side


210


.





FIGS. 1 through 7

also, in general, illustrate a roof


100


comprising: an inclined substrate


110


having a surface


114


; a first layer of shingles


112


attached to the substrate surface


114


, the first layer of shingles


112


having a first surface


128


and a second surface


126


, wherein the first layer of shingles first surface


128


is adjacent the substrate surface


114


; a membrane


200


having a first surface


212


and a second surface


210


, wherein the membrane first surface


212


is positioned adjacent at least a portion of the first layer of shingles second surface


126


; and a second layer of shingles


230


located adjacent at least a portion of the membrane second surface


212


.




Having generally described the sealed roof


100


, it will now be described in greater detail.




Referring to

FIG. 1

, a sealed roof


100


and a method of sealing a roof are disclosed herein. The method disclosed herein describes the process of sealing a conventional roof


108


,

FIG. 2

, to achieve the sealed roof


100


of FIG.


1


. Accordingly, the following description describes the conventional roof


108


of FIG.


2


and is followed by a description of the method to achieve the sealed roof


100


of FIG.


1


.




Referring to

FIG. 2

, which is a cut away view of the conventional roof


108


, the conventional roof


108


is described herein in a non-limiting manner as being part of a structure


109


, such as a house. The conventional roof


108


sets upon the structure


109


and serves to keep precipitation, such as rain and snow, from entering the structure


109


. The conventional roof


108


typically has a substrate


110


with a layer of shingles


112


attached thereto. The substrate


110


may, as a non-limiting example, be a plurality of plywood sheets. The substrate


110


has a top side


114


, a bottom side


116


, and an end


118


. The top side


114


is a surface that faces away from the structure


109


and the bottom side


116


is a surface that faces toward the structure


109


. The substrate


110


is inclined at an angle θ relative to the earth, which is known in the art as the pitch of the roof. This incline forces water to flow in a direction


120


off the roof.




The shingles


112


are described herein in a non-limiting manner as being conventional roofing shingles. The shingles


112


may, as examples, be asphalt or fiberglass based roofing shingle as are known in the art. With reference to a first shingle


122


, all the shingles


112


may have a top side


126


, a bottom side


128


, an exposed portion


130


and an overlapped portion


132


. During construction of the conventional roof


108


, the first shingle


122


may be placed on the top side


114


of the substrate


110


so that the bottom side


128


of the first shingle


122


is adjacent the top side


114


of the substrate


110


. The exposed portion


130


of the first shingle


122


typically extends slightly beyond the end


118


of the substrate


110


so as to keep water from contacting the substrate


110


. A fastener


140


, such as a nail, may be placed through the overlapped portion


132


of the first shingle


122


and into the substrate


110


, thus, securing the first shingle


122


to the substrate


110


. It should be noted that several fasteners


140


are typically used to secure the first shingle


122


to the substrate


110


and that the fastener


140


typically extends through the substrate


110


.




After the first shingle


122


is secured to the substrate


110


, a second shingle


146


is secured to the substrate


110


. The exposed portion


130


of the second shingle


146


is placed over the overlapped portion


132


of the first shingle


122


. Again, a fastener


140


, such as a nail, is used to secure the second shingle


146


to the substrate


110


. This overlapping of shingles


112


continues along the substrate


110


, opposite the direction


120


, until the substrate


110


is covered with shingles


112


. Accordingly, the substrate


110


is covered with shingles


112


wherein the exposed portions


130


of the shingles


112


are exposed to the environment. It is to be understood that a plurality of fasteners


140


are typically used to secure each shingle


112


to the substrate


110


.




Referring to

FIG. 3

, which is a top perspective view of the conventional roof


108


, the shingles


112


are typically attached to the substrate


110


in rows. The first shingle


122


is attached to the substrate


110


along with other shingles


112


to form a first row


147


. Subsequent to the attachment of the first row


147


to the substrate


110


, the second shingle


146


and other shingles


112


are attached to the substrate


110


to form a second row


148


. Attaching the shingles


112


to the substrate


110


in rows provides for the second row


148


to overlap the first row


147


over the length of the substrate


110


. Accordingly, an upper row of shingles


112


overlaps its adjacent lower row of shingles


112


. Water may then pass from an upper row of shingles


112


to its adjacent lower row in the direction


120


without contacting the substrate


110


.




The rows


147


,


148


have been described herein as being made of individual shingles


112


. It is to be understood, however, that this is for illustration purposes only and that the rows


147


,


148


may be made in various other forms. For example, the shingles


112


forming the rows


147


,


148


may be extended sheets that are rolled onto the substrate


110


to form the rows


147


,


148


.




Referring again to

FIG. 2

, a conventional drip edge


150


may be affixed to the substrate


110


in the proximity of the end


118


. The drip edge


150


is typically positioned between the first shingle


122


and the substrate


110


and serves to divert water away from the end


118


of the substrate


110


in a conventional manner.




Having described the substrate


110


and the conventional roof


108


, the remaining elements of the structure


109


will now be described in a non-limiting manner.




The structure


109


described herein has a conventional exterior wall


160


located below the conventional roof


108


. The exterior wall


160


defines the boundaries of the structure


109


and serves to support the conventional roof


108


in a conventional manner. The structure


109


also has an eave


170


located below the substrate


110


and adjacent the exterior wall


160


. The eave


170


extends horizontally from the exterior wall


160


and may serve to keep water from dripping onto the exterior wall


160


. The eave


170


is shown as having a first member


172


and a second member


174


. The first member


172


extends vertically from the substrate


110


and the second member


174


extends horizontally from the exterior wall


160


and joins the first member


172


. A conventional air vent


176


may be located in the second member


174


. A conventional gutter


180


may be attached to the first member


172


by the use of a fastener


182


. The gutter


180


serves to direct water falling from the conventional roof


108


away from the structure


109


in a conventional manner.




Having described the conventional roof


108


, the process of sealing the conventional roof


108


to achieve the sealed roof


100


of

FIG. 1

will now be described.




Referring to

FIG. 4

, a waterproof membrane


200


may be placed adjacent the top side


126


of the shingles


112


. The membrane


200


may be waterproof, durable, and able to conform to the shape of the top side


126


of the shingles


112


. This allows the membrane


200


to form a waterproof layer over the shingles


112


that will not tear or otherwise become damaged upon application of a force to the membrane. For example the membrane


200


will not tear if a worker walks on the membrane


200


after it has been placed adjacent the top side


126


of the shingles


112


. At least one surface of the membrane


200


may be adhesive or may be adapted to have an adhesive applied thereto. This allows the membrane


200


to adhere to the shingles


112


. In addition, the membrane


200


may be inorganic, which prevents it from deteriorating when exposed to water and other deteriorating elements.




The membrane


200


may, as an example of a non-limiting embodiment, be comprised of reinforced styrene-butadiene-styrene (SBS) modified rubberized asphalt. The membrane


200


may be about 50 mils thick and may have a tensile strength of about 50 pounds per inch and a puncture resistance of about 80 pounds per the American Society for Testing and Materials (ASTM) D-412. It should be noted that the tensile strength, puncture resistance, and thickness are examples for illustration purposes and that these values may be lesser or greater depending on the roof to which the membrane


200


is applied. A non-limiting example of the membrane


200


uses polyester for the reinforcing material. Examples of the membrane


200


are of the type commercially available from the Protecto Wrap Company of Denver, Colo. and sold under the tradenames JIFFYSEAL, ICE & WATER GUARD, and RAINPROOF. It should be noted that the use of SBS is for illustration purposes and that other elastomers, polymers, or other similar materials may be substituted for the SBS described herein. Likewise, the use of polyester, as a reinforcing material is for illustration purposes and it is to be understood that other materials may be used to reinforce the membrane


200


.




In another non-limiting example of the membrane


200


, the membrane


200


may be a rubberized asphalt membrane having a fiberglass core. The membrane


200


may have a thickness of about 90 to 130 mils and a tensile strength of about 50 pounds per inch. This second example of a membrane may, as an example, be of the type commercially available from the NEI corporation of Brentwood, N.H. and sold under the tradename TOP SEAL.




The membrane


200


has a top side


210


and a bottom side


212


, both of which are surfaces. The aforementioned thickness of the membrane


200


extends between the top side


210


and the bottom side


212


. The bottom side


212


of the membrane


200


may be placed over the shingles


112


that are susceptible to water leakage caused by standing water. For example, the shingles


112


located in the vicinity of the eave


170


that are susceptible to water leakage caused by ice dams may be covered by the membrane


200


. The membrane


200


may, as an example, then extend about 68 inches up the roof opposite the direction


120


. Alternatively, the membrane


200


may be placed over all the shingles


112


, which serves to seal the entire roof.




In a non-limiting embodiment of the membrane


200


, the bottom side


212


is adhesive. For example, the bottom side


212


may be self-adhesive, meaning that it adheres to an object upon contacting the object without the addition of other chemicals or actions. The adhesive may, as a non-limiting example, be an SBS rubberized asphalt adhesive. During the application of the membrane


200


, the bottom side


212


of the membrane


200


may be placed against the top sides


126


of the shingles


112


. This placement of the membrane


200


causes the bottom side


212


of the membrane


200


to adhere to the top sides


126


of the shingles


112


. Thus, the membrane


200


may be fully adhered to the top sides


126


of the shingles


112


. Alternatively, an adhesive may be applied to either the bottom side


212


of the membrane


200


or the top side


126


of the shingles


112


so as to cause the membrane


200


to adhere to the shingles


112


.




It is preferred that the membrane


200


substantially conform to the top sides


126


of the shingles


112


. When the membrane


200


substantially conforms to the top sides


126


of the shingles


112


, there are few, if any, spaces between the membrane


200


and the shingles


112


. The lack of spaces ensures that the membrane


200


will not be subject to excessive tension upon application of a force being applied to the membrane


200


. Accordingly, the membrane


200


is less likely to tear or otherwise become damaged upon the application of a force to the membrane


200


. For example, when the membrane


200


conforms to the shingles


112


, it is less likely to tear if an installer of the membrane


200


walks on the membrane


200


. In addition, it is preferred that the membrane


200


not have any wrinkles. Wrinkles may cause the membrane


200


to wear prematurely.




In some applications, a single piece of the membrane


200


is not appropriately sized to cover all the shingles


112


that are susceptible to leakage. For example, referring to

FIG. 5

, which is a top view of a non-limiting example of the membrane


200


, the membrane


200


may be manufactured in strips and packaged in rolls. The strips have a width W1, which may, as an example, be about 30 inches. The top side


210


of the membrane


200


may have a non-adhesive portion


216


and an adhesive portion


218


. The adhesive portion


218


has a width W2 which may, as an example, be about 2.5 inches. The adhesive portion


218


may have a non-adhesive strip, not shown, covering and protecting it.




Referring to

FIGS. 4 and 5

, during the application of the membrane


200


, a first strip


220


of the membrane


200


may be applied to the shingles


112


in the vicinity of the end


118


of the substrate


110


. As described above, the bottom side


212


of the membrane


200


may be adhesive, thus, the bottom side


212


may adhere to the top side


126


shingles


112


. When the first strip


220


is applied to the shingles


112


, the aforementioned non-adhesive strip, not shown, covering the adhesive portion


218


of the top side


210


is removed exposing the adhesive portion


218


. A second strip


222


of membrane


200


may then be placed onto the shingles


112


so that a portion of the bottom side


212


of the second strip


222


contacts the adhesive portion


218


of the first strip


220


. Accordingly, an adhesive to an adhesive bond is created between the first strip


220


the second strip


222


. This adhesive to adhesive bond, in turn, creates a continuous membrane


200


that is fully adhered to the shingles


112


, and serves to form a waterproof layer on the shingles


112


.




In order to further assure that the membrane


200


is waterproof, an adhesive may be applied at a junction


224


between the first strip


220


and the second strip


222


. The adhesive may, as an example, be a conventional waterproof adhesive applied to form a ⅜ inch bead. In order to yet further assure that the membrane


200


is waterproof, the second strip


222


may overlap the first strip


220


by a distance greater than the width W2 of the adhesive portion


218


. An additional bead of waterproof adhesive may be placed between the second strip


222


and the first strip


220


.




In some roofing applications, a single strip of membrane


200


may not be long enough to extend the length of the roof. In such an application two strips may be abutted or overlapped. A waterproof adhesive may be placed at the junction of the strips to assure that the strips form a continuous waterproof membrane. For example a length, e.g., six inches, of one strip may overlap an adjacent strip. An adhesive may be applied between the strips at the overlap to improve the waterproof characteristic of the membrane


200


.




Referring again to

FIG. 1

, when the membrane


200


is applied to the shingles


112


, a second layer of shingles


230


may be placed on the membrane in an overlapping manner as was described above with reference to the shingles


112


. The second layer of shingles


230


may be comprised of conventional roofing shingles as were described with regard to the shingles


112


on the conventional roof


108


, FIG.


2


. Fasteners


240


may be used to secure the second layer of shingles


230


to the substrate


110


. The fasteners


240


, such as nails, may pass through the second layer of shingles


230


, the membrane


200


, the shingles


112


, and the substrate


110


. Accordingly, the fasteners


240


may affix the second layer of shingles


230


to the substrate


110


and the membrane


200


.




The chemical properties of the membrane


200


cause the membrane


200


to form a waterproof seal around the fasteners


240


. For example, if the membrane


200


comprises an SBS modified rubberized asphalt, it may form a seal around the fasteners


240


to form a waterproof seal between the membrane


200


and the fasteners


240


. Accordingly, the addition of the fasteners


240


does not deter from the waterproof property of the membrane


200


when the fasteners


240


pass through the membrane


200


. Additionally, the composition, i.e., polyester reinforcement, of the membrane


200


allows it to contort without tearing or puncturing. Thus, workers installing the second layer of shingles


230


are able to sit and walk on the second layer of shingles


230


without rupturing or otherwise damaging the membrane


200


. Likewise, heavy accumulations of ice and snow may build on the sealed roof


100


without rupturing or otherwise damaging the membrane


200


.




In addition to the second layer of shingles


230


and the membrane


200


, a new drip edge


270


may be applied to the sealed roof


100


. The new drip edge


270


may substantially encompasses the drip edge


150


. Accordingly, the new drip edge


270


may be installed over the drip edge


150


and removal of the drip edge


150


is not required. Thus, the use of the new drip edge


270


simplifies the above-described sealing process. The new drip edge


270


may be applied between the membrane


200


and the shingles


112


so as to assure that it does not deter from the waterproof characteristics of the sealed roof


100


. For example, the drip edge


270


may be attached to the roof prior to the application of the membrane


200


.




Having described the application of the membrane


200


on a roof, a description of flashing and sealing vertical walls adjacent the sealed roof


100


will now be described.




Referring to

FIG. 6

, many roofs are intersected by vertical walls and other structures, such as pipes and chimneys. The following description describes sealing these structures with reference to sealing a vertical wall


260


that abuts the sealed roof


100


. The vertical wall


260


described herein is a portion of the structure


109


that extends beyond the sealed roof


100


. For example, the vertical wall


260


may be an exterior wall of a second level of the structure


109


and the sealed roof


100


may cover a first level of the structure


109


.




Sealing the vertical wall


260


may, in summary, comprise affixing the membrane


200


to the vertical wall


260


and extending it up the vertical wall


260


. More specifically, siding or other exterior finishes, not shown, may be removed from the vertical wall


260


, thus, exposing an underlying substrate, not shown. The membrane


200


may then be applied to the underlying substrate of the vertical wall


260


. For example, the membrane


200


be extended from the sealed roof


100


and may be adhered to the vertical wall


260


as described with reference to the shingles


112


shown in FIG.


2


. Thus, a continuous waterproof membrane extends from the sealed roof


100


up the vertical wall


260


. The membrane


200


may extend to various heights depending on the susceptibility of the vertical wall


260


to water leakage. For example, the membrane


200


may extend up the vertical wall


260


approximately 18 inches from the sealed roof


100


. Alternatively, the membrane


200


may fully cover the vertical wall


260


. Conventional step flashing


264


may then be placed on the membrane


200


so as to be located beneath the second layer of shingles


230


in a conventional manner. The step flashing


264


further ensures that water does not seep into the vertical wall


260


. In addition, the step flashing


264


assures that water will between the vertical wall


260


and the sealed roof


100


.




Siding or other conventional finishing materials may be placed over the membrane


200


and secured to the vertical wall


260


in a conventional manner. Fasteners, not shown, may pass through the siding and the membrane


200


to attach the siding to the vertical wall


260


. As was described above with reference to the fasteners


240


illustrated in

FIG. 1

, the membrane


200


seals the fasteners that may be used to secure the siding to the vertical wall


260


. Accordingly, the vertical wall


260


and the junction of the sealed roof


100


and the vertical wall


260


are sealed and prevent water from entering the structure


109


.




The above-described method of sealing the vertical wall


260


may be applicable to sealing other structures that abut the sealed roof


100


. For example, the method may be applied to sealing the junctions between the sealed roof


100


and skylights, chimneys, and ventilation ducts.




Having described the sealed roof


100


,

FIG. 1

, and a method of sealing a conventional roof


108


, the sealed roof


100


will now be described repelling water from entering the structure


109


. Referring to

FIG. 7

, which is a side, cut away schematic illustration of the sealed roof


100


of

FIG. 1

, an ice dam


300


may form above the eave


170


of sealed roof


100


. The formation of the ice dam


300


causes water


310


to pool on the sealed roof


100


. The water


310


may seep under the second layer of shingles


230


and may contact the membrane


200


. The membrane


200


is waterproof and, thus, prevents the water


310


from contacting the substrate


110


. Additionally, the membrane


200


seals around the fasteners


240


, thus, assuring that the water


310


will not seep around the fasteners


240


to penetrate the substrate


110


. Accordingly, the structure


109


is shielded from the water


310


.




As outlined above, the ice dam


300


can build up over the eave


170


, which will cause water to back up onto the roof. In the situation where vertical structures abut the sealed roof


100


, the water


310


will likely contact these structures. For example, referring to

FIG. 6

, the vertical wall


260


abuts the sealed roof


100


. The vertical wall


260


, however, has the membrane extending a distance up the vertical wall


260


and, thus, prevents water from entering the structure


109


via the vertical wall


260


.




Referring again to

FIG. 4

, the membrane


200


has been described as either having an adhesive bottom side


212


or having an adhesive applied to the bottom side


212


. It should be noted that the top side


210


of the membrane


200


may likewise be adhesive or have an adhesive applied thereto. This permits the second layer of shingles


230


,

FIG. 1

to be adhered to the membrane


200


.




Referring again to

FIG. 2

, the method of sealing a roof described herein alleviates the need to remove the shingles


112


prior to sealing the roof. This is due to the fact that conventional sealing methods require a membrane to be placed directly to the substrate


110


, which requires removal of the shingles


112


in order to access the substrate


110


. The shingles


112


are then discarded and a new layer of shingles is attached to the membrane. Removal of the shingles


112


, however, tends to be costly. For example costs are associated with the labor to remove the shingles and the costs of disposing the shingles. In addition, the process of removing the shingles


112


may damage the substrate


110


. Repairing the substrate


110


further increases the costs of sealing the conventional roof


108


. The method disclosed herein overcomes these problems by placing the membrane


200


,

FIG. 4

, onto the shingles


112


, thus, not requiring the removal of the shingles


112


. Accordingly, the disposal costs and substrate repair costs are eliminated until such a time as the second layer of shingles


230


,

FIG. 1

, is required to be replaced, which is generally 20 to 30 years from the time of installation.




While an illustrative and presently preferred embodiment of the invention has been described in detail herein, it is to be understood that the inventive concepts may be otherwise variously embodied and employed and that the appended claims are intended to be construed to include such variations except insofar as limited by the prior art.



Claims
  • 1. A method for sealing a roof wherein said roof is of the type comprising an inclined substrate and a first layer of shingles, wherein said first layer of shingles has a first side and a second side, and wherein said first layer of shingles first side is attached to said substrate, said method comprising:providing a waterproof membrane having a first side and a second side; providing a second layer of shingles; positioning said membrane first side adjacent at least a portion of said first layer of shingles second side; attaching said second layer of shingles to said substrate, wherein said second layer of shingles is adjacent said membrane second side.
  • 2. The method of claim 1 wherein said membrane comprises a polymer.
  • 3. The method of claim 1 wherein said membrane comprises an elastomer.
  • 4. The method of claim 1 wherein said membrane comprises styrene-butadiene-styrene.
  • 5. The method of claim 1 wherein said membrane comprises polyester.
  • 6. The method of claim 1 wherein said membrane comprises asphalt.
  • 7. The method of claim 1 wherein said membrane comprises styrene-butadiene-styrene modified rubberized asphalt.
  • 8. The method of claim 1 wherein said positioning said membrane comprises adhering said membrane first side to at least a portion of said first layer of shingles second side.
  • 9. The method of claim 1 wherein said roof is of the type comprising a membrane positioned between said substrate and said first layer of shingles first side.
  • 10. The method of claim 1 wherein said roof abuts a vertical member, said vertical member extending higher than said roof, and wherein said method further comprises positioning said membrane first side adjacent at least a portion of said vertical member.
  • 11. The method of claim 10 wherein said positioning said membrane comprises adhering said membrane to at least a portion of said vertical member.
  • 12. The method of claim 1 wherein said attaching said second layer of shingles to said substrate comprises attaching said second layer of shingles to said membrane second side.
  • 13. A roof comprising:an inclined substrate having a surface; a first layer of shingles attached to said substrate surface, said first layer of shingles having a first surface and a second surface, wherein said first layer of shingles first surface is adjacent said substrate surface; a membrane having a first surface and a second surface, wherein said membrane first surface is positioned adjacent at least a portion of said first layer of shingles second surface; and a second layer of shingles located adjacent at least a portion of said membrane second surface.
  • 14. The roof of claim 13 wherein said second layer of shingles is attached to said substrate.
  • 15. The roof of claim 13 wherein said membrane comprises an elastomer.
  • 16. The roof of claim 13 wherein said membrane comprises polyester.
  • 17. The roof of claim 13 wherein said membrane comprises a polymer.
  • 18. The roof of claim 13 wherein said membrane comprises styrene-butadiene-styrene.
  • 19. The roof of claim 13 wherein said membrane comprises asphalt.
  • 20. The roof of claim 13 wherein said membrane comprises styrene-butadiene-styrene modified rubberized asphalt.
  • 21. The roof of claim 13 and further comprising a membrane positioned between said substrate surface and said first layer of shingles first side.
  • 22. The roof of claim 13 and further comprising a vertical member abutting said substrate and extending higher than said substrate, wherein said membrane is positioned adjacent at least a portion of said vertical member.
  • 23. The roof of claim 22 wherein said membrane first surface is adhered to at least a portion of said vertical member.
  • 24. The roof of claim 13 wherein said membrane first surface is adhered to at least a portion of said first layer of shingles second surface.
Parent Case Info

This application is a Continuation-in-Part of U.S. application, Ser. No. 09/032,202 filed on Feb. 27, 1998, now U.S. Pat. No. 6,023,906, which is hereby incorporated by reference for all that is disclosed therein.

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Number Name Date Kind
1418377 Jaynes Jun 1922
2044782 Harshberger et al. Jun 1936
2144168 Sherriff Jan 1939
2226239 Elmendorf Dec 1940
2246514 Hardy Jun 1941
2394380 Herbes Feb 1946
4825616 Bondoc et al. May 1989
4932171 Beattie Jun 1990
5512118 Davis et al. Apr 1996
Non-Patent Literature Citations (6)
Entry
Data sheet of Protecto Wrap, “Rainproof-40/Rainproof-60, High Performance Roof Underlayment For Minimum 2″/12″ Roof Pitches”, 1 page.
Data sheet of Protecto Wrap's, “Jiffy Seal Ice & Water Guard, Protecto Wrap's Answer To The Roof Ice Dam Problem.”, 1 page.
Data sheet of Protecto Wrap, “Rainproof TM”, 1 page.
Data sheet of Protecto Wrap, “Rainproof II, High Performance Nail-on Tile Roof Underlayment/Ice & Water Guard”, 1 page.
Data sheets of Protecto Wrap, “Waterproofing, Performed SBS Sheet”, date listed Jan. 1995, 4 pages.
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Continuation in Parts (1)
Number Date Country
Parent 09/032202 Feb 1998 US
Child 09/447605 US