Patent Application
20240217013
This application claims priority to and the benefit of Korean Patent Application No. 2022-0187219, filed on Dec. 28, 2022, the disclosure of which is incorporated herein by reference in its entirety.
The present disclosure relates to a sealed squeegee for supplying a solder paste with a uniform density, and more particularly, to a sealed squeegee for supplying a solder paste with a uniform density, which improves screen printing quality of a printed circuit board (PCB) as a supplied solder paste is mixed, adjusted, and applied with a uniform density during screen printing, minimizes waste of a raw material by minimizing product defects therefrom and minimizing the amount of remaining solder paste after the solder paste is supplied, minimizes a rate of printing defects through printing without mixing between different types of solder cream by reducing a cleaning time through simplification of components, ensures constancy of solder supply by cross pumping in which expansion and contraction are performed by improved sealing capability and compressed air, and simultaneously pressurizes and discharges a large amount of solder rather than locally pressuring on the same line.
In general, a melting state solder paste is printed in a certain pattern on a printed circuit board (PCB) built as a major component of electronic devices such as computers and home appliances to mount various types of electronic components such as semiconductor chips and resistance chips. Such a printing process of a solder paste is performed by a screen printer device, and the screen printer compresses a solder paste supplied to a metal mask formed with an opening of a particular pattern by using a squeegee and applies the solder paste to a component mounting portion of a PCB.
The inside of the solder pump 10 is separated into the first chamber 13 and the second chamber 14, and a solder paste is accommodated in each of the first chamber and the second chamber. The first pressing plate 15 reciprocates inside the first chamber and is in contact with the solder paste accommodated in the first chamber. The first pressing rod is coupled to the first pressing plate 15, and in general, a driver is connected to the first pressing rod to apply a pressure to the solder paste accommodated in the first chamber. Similarly, the second pressing plate 16 reciprocates inside the second chamber and is in contact with the solder paste accommodated in the second chamber. The second pressing rod is coupled to the second pressing plate 16, and in general, a driver is connected to the second pressing rod to apply a pressure to the solder paste accommodated in the second chamber. As the first pressing rod 11 and the second pressing rod 12 are repeatedly rise and fall, the solder paste accommodated inside the first and second chambers is sprayed on the mask through the nozzle unit 18.
The solder pump 10 as shown in
Therefore, there are the following problems, and for example, in a solder paste printing process, a solder paste of uneven quality causes poor installation of electronic components on a printed circuit board, after the process is completed, cleaning defects also occur due to the remaining amount of solder paste remaining inside a solder pump, and it is impossible to completely clean the remaining amount of solder paste, and thus when different types of solder pastes are inserted, poor purity of the solder paste is caused and printing defects are resulted, and a waste of money due to the remaining expensive solder paste is caused.
A conventional solder paste supply device shown in
However, this is also the configuration of a bottleneck connector having a simply narrowed section, and when an initial solder paste is sufficient, it is possible to discharge a uniform density of the solder paste, but when the solder paste is insufficient, pressure compensation of the bottleneck connector is not easy, and thus there is a problem that the solder paste is discharged with an uneven density, which leads to a printing failure and a product failure. Although a partial cross-section blocking plate is formed to compensate for a pressure drop of the bottleneck connector of the conventional solder paste supply device, it is also difficult to compensate for the pressure when the remaining amount of the solder paste is low, there is a problem in that sections from which the solder paste is discharged through the nozzle unit interfere with each other and the solder paste is unevenly discharged.
It has been recently disclosed to overcome this problem, as shown in
The solder paste uniform density supply device is configured in such a way that a solder is filled in a buffer accommodator formed a long way in a longitudinal direction, and the filled solder is discharged by a pressure through a nozzle unit at a lower side having the same length as a length of the buffer accommodator in the longitudinal direction, the solder paste supplied through a solder past supply is pressurized and released to fill the solder in the buffer accommodator by the pressurization device while the pressurization device reciprocates through the pressurization chamber, and correspondingly a buffer adjuster buffers the pressure depending on the pressurized and released pressure by the pressurization device while reciprocating in a pressure buffer adjusting chamber, and thus the solder paste is discharged through the nozzle unit with an even density under an even pressure.
However, a plurality of pressurization chambers and a plurality of pressure buffer adjusting chambers of the solder paste uniform density supply device are formed at equivalent intervals, the pressurization device and the buffer adjuster are locally coupled to the pressurization chamber and the pressure buffer adjusting chamber, respectively, to locally pressurize and release the solder paste filled in the buffer accommodator formed a long way in a longitudinal direction, and accordingly, it is difficult to mix the solder paste with an even density, and during a pressurization and releasing process by the pressurization device and the buffer adjuster in a state in which the solder paste is filled, there is a problem in that the solder paste is not uniformly distributed in the entire buffer accommodator as a vacuum is formed in each chamber, and thus there is a problem in that a solder paste injected to a mask is not uniformly supplied. This causes printed defects because the solder paste is not properly supplied to the mask. That is, as the plurality of pressurization chambers and the pressure buffer adjusting chamber are configured, there is a problem in that a pressure is not applied between the chambers, and also, it is difficult to mix a solder paste itself because each chamber is locally applied onto the solder paste, it is not easy to discharge inner air due to a vacuum generated in each chamber while the solder paste is filled in the buffer accommodator, and there is a problem in that the density of the solder paste is not uniform.
As the plurality of pressurization chambers and the pressure buffer adjusting chamber are configured, disassembly and assembly are difficult, and when different types of solder pastes are used, it is not easy to remove the solder paste during a cleaning process to replace the solder paste, and thus there is a problem in that cleanability is degraded. As described above, when cleanability is reduced and a solder paste remains in each chamber, there is a problem in that different types of solder paste are diluted with each other, resulting in product defects.
As described above, as many devices act locally, a pressure change occurs in each location of the pressurization device, it is impossible to apply a pressure equally, it is difficult to stir the solder paste, and it is difficult to supply the solder paste with a uniform density. This pressure change is a problem in that air contained in the chamber is not capable of escaping to the outside due to a vacuum being applied, which acts as a factor that interferes with smooth stirring of the solder paste.
In terms of cleanability, which is briefly mentioned above, as a plurality of pressurization devices and buffer adjusters are formed, and a correspondingly a plurality of pressurization chambers and pressure buffer adjusting chambers are formed, disassembly and assembly are difficult, and cleaning after supply and use of a solder paste is not easy. There is a problem that all components connected to each chamber need to be uncoupled for cleaning, and because a plurality of component are formed, there is a risk of loss during a cleaning process, and thus great care needs to be taken during cleaning.
Because ease of cleanability is degraded, as mentioned above, in a process of using different types of solder cream for each type, dilution and mixing between solder creams occur, and thus it difficult to ensure uniformity or constancy of product quality, and there is a problem that causes a large number of defects.
Even if multiple chambers are disassembled and assembled, it is difficult to couple the chambers to maintain a sealing force like a first time, and thus during reassembly, a production process of a product needs to be actually checked to ensure that each component is precisely assembled while maintaining the sealing force, and when a coupling state indicates that the sealing force is poor, it is difficult to know how the sealing force is maintained, and thus there is a problem that an inconvenience of having to disassemble and reassemble the entire assembly.
When different pressures are applied to respective chambers, it is not easy to stir solder cream, and although it is possible to obtain a substantially uniform density of solder paste, there are sections in which a uniform density of solder paste is not obtained due to a pressure loss in certain areas. In other words, the currently disclosed solder paste uniform density device maintains a pressure in the chamber uniformly, buffers a pressure shock, and minimizes a pressure change to obtain a uniform density of solder paste, but due to the many problems as described above, there is a need for a solder face uniform density device that overcomes the above-mentioned problems.
In other words, cleaning is necessary to prevent mixing or dilution of different types of solder cream, which is the core of the above problems. However, in the currently disclosed solder paste uniform density device, cleanability is significantly degraded, and different types of solder cream are frequently mixed and diluted, resulting in product defects, and thus there is a need for a solder paste uniform density device with improved cleanability. In response to these needs, a solder pastes uniform density supply device that has been recently introduced is a solder paste uniform density supply device with improved cleanability, disclosed in Korean Patent No. 10-2100515 registered in Apr, 8, 2020. As shown in
In this regard, an internal space of the solder basket, which has a space with an inverted triangular cross-section inside, is formed a long way in a longitudinal direction and is divided into individual compartments by a divider member, and the cylinder housing is airtightly coupled to an upper part of the solder basket. Before airtight coupling, a pressurized buffer cylinder is attached to the upper part of the cylinder housing, and the piston head is attached to a fore end of a rod of the cylinder with a length corresponding to left and right spaces of the solder basket divided by the divider member. The aforementioned coupled uniform density supply device is similar to the aforementioned solder paste uniform density supply device in terms of an operating state in which a solder paste is mixed with a uniform density, but in terms of improvement in cleanability, which is the most important, the piston head for pressurization and buffering has a shape that corresponds to a longitudinal direction of left and right insides of the solder basket in which the solder paste is supplied and discharged, making disassembly and assembly easy. The inverted triangle-shaped internal space of the solder basket is divided into left and right compartments by the divider member, and as a result, the internal space of the solder basket is completely opened by disassembling the divider member, which may be disassembled and assembled, making cleaning easy.
Therefore, the problem of cleanability, which has been a problem before, is resolved through simplification of components, but the airtightness of the divider member is not maintained in the process of supplying the solder paste to a space partitioned by the divider member and mixing the solder paste by pressurization and buffering, a problem arises when the space divided into left and right sides and the spaces do not communicate, and as a result, defects occur when mixing the solder paste with a uniform density, resulting in printing defects. The piston rod performs pressurization and buffering under an operation of the pressurized buffer cylinder. As the piston rod itself is formed a long way, the pressure is distributed irregularly, resulting in localized pressure in that a pressure is applied only to specific areas. A new problem arises that makes it difficult to mix the solder paste with a uniform density due to the buffering problems.
When a pressing force and buffering capacity of the pressurized buffer cylinder are not the same, this becomes more severely. In this regard, the piston rod is formed a long way in front and rear directions, and accordingly, due to a difference in pressing force before and after, like a seesaw, when 10 of a front pressing force is applied, a rear pressing force is 8 to 9, and as a result, the piston rod is not capable of being pressed while maintaining the same horizontal state, but rather is pressed in an inclined manner like a seesaw, and accordingly, there is a problem in that mixing of the solder paste with a uniform density is not smoothly achieved. In other words, the problems caused by mixing different types of solder pastes have been improved by improving cleanability, but when the local pressure changes due to pressure differences during the operation process and the front and back are not pressed with the same pressure, the piston rod itself causes vertical movement defects, causing solder printing defects occur due to breakage or damage to the paste uniform density supply device or problems with pressure leaking from communication during the up and down operation of the piston rod.
Therefore, the present disclosure has been made in view of the above problems, and it is an object of the present disclosure to provide a sealed squeegee for discharging a solder paste with a uniform density, in which, among the components of the conventional solder paste uniform density supply device according to the present disclosure, a pressure buffer adjusting chamber and a pressurization device and a buffer adjuster that are correspondingly coupled thereto are integrated with the pumping pad to form a single component, thereby reducing the number of components, improving a sealing force, and simplifying even pressurization and buffering of the pressure, the solder paste for printing is discharged with a uniform density by quickly discharging internal air to the outside from left and right sides of the pressurization chamber and mixing the solder paste with a uniform density within the pressurization chamber and filled without voids,
It is another object of the present disclosure to provide a sealed squeegee for discharging a solder paste with a uniform density, in which, in the pressurization chamber as a component of the conventional solder paste uniform density supply device, the solder paste is mixed at a uniform pressure, while the pressure buffer adjusting chamber, the pressurization device, and the buffer adjuster are integrated into the pumping pad configuration, thereby simplifying and disassembling components, improving ease of assembly and cleanability, and allowing cleaning without residue of solder paste once used, and through this, when using a different type of solder paste, a defect rate is minimized because there is no heterogeneous mixing between the remaining solder paste and the newly introduced solder paste, and the sealing force is improved and a large amount of solder along the longitudinal direction of the pressurization chamber is simultaneously discharged through a single pumping process, thereby effectively and quickly forming uniform density of solder paste through pressurization and achieving a short stirring time.
It is a further object of the present disclosure to provide a sealed squeegee for discharging a solder paste with a uniform density, in which, as the pressurization device, the solder buffer accommodator, and the pressure buffer adjusting chamber, which accommodate a solder paste and are partitioned, are integrated into a pumping pad to form a single component, the pumping pad that expands by air pressure buffers a pressure shock occurring by a pressure applied to the pressurization chamber to minimize a pressure change within the pressurization chamber and continuously compensate for a pressure drop of the nozzle unit to always keep a pressure inside in front and rear directions constant and more stably discharge a solder paste with a uniform density, and thus adjusts the solder paste with a uniform density to always supply the solder past with the same density and improve printing quality by the uniform solder paste, minimize product defects, and minimize the amount of the remaining solder paste after the solder paste is supplied, thereby reducing waste of a raw material.
In order to achieve the above purpose, a sealed squeegee for supplying a solder paste with a uniform density, the sealed squeegee comprising: a chamber housing 100 that is formed long in a direction that intersects a direction in which a squeegee of a screen printer moves and is used to supply a solder paste to a mask with a uniform density. A solder mixer 200 including a pressurization chamber 210 that is formed to pass through the chamber housing 100 and has a “V” shaped cross section to uniformly mix the solder paste through pressure application and pressure buffering to left and right sides of the cross section, and a nozzle unit 220 that discharges the solder paste that is supplied and uniformly mixed into the pressurization chamber 210 to an outside and is formed to pass through a lower surface of the pressurization chamber 210, which are respectively formed on left and right sides of the cross section orthogonal to a longitudinal direction of the chamber housing 100; a squeegee blade holder 300 to which, a squeegee blade 310 coupled to front and rear sides of a lower side of the chamber housing 100 and provided to evenly spread the solder paste on the mask when the solder paste is supplied on the mask, is coupled; a holding and placing unit 400 in which the front and rear vertical surfaces 402 protrude above the chamber housing 100, and a placing horizontal surface 404, which includes at least one solder inlet 406, communicating with the pressurization chamber 210 and injects the solder past supplied from an outside into the pressurization chamber 210, is formed on an upper surface of the holding and placing unit 400, and which is formed a long way in left and right longitudinal directions; a pumping coupler 500 in which a pumping through hole 510 in communication with the pressurization chamber 210 is symmetrically formed on front and rear surfaces of the chamber housing 100 in a longitudinal direction, a sealed coupling groove 520 is formed on front and rear surfaces of each part of the chamber housing 100 on an outside of an inner periphery of the pumping through hole 510, and a hinge coupler 530 protrudes below the sealed coupling groove 520; a chamber sealing cover 600 in which the pumping coupler 500 is formed as a square plate with a length corresponding to left and right longitudinal directions of the chamber housing 100 to cover the pumping coupler 500 from the outside, a hinge coupling piece 610 hinged to the hinge coupler 530 is formed below the square plate to cover the pumping coupler 500 through pivoting movement, and a plurality of air injection holes 620 are formed on an outer surface to be symmetrical with each other in front and rear directions to supply and discharge compressed air toward the pumping through hole 510 of the pumping coupler 500; a pumping pad 700 that is airtightly coupled to the sealed coupling groove 520 while blocking the pumping through hole 510 formed in the pumping coupler 500 and is maintained to be airtightly coupled with the pumping coupler 500 while the chamber sealing cover 600 is pivoted toward the holding and placing unit 400, and repeatedly expands and contracts into the pressurization chamber 210 communicating with the pumping through hole 510 by compressed air supplied and discharged through a plurality of air injection holes to perform pumping to uniformly mix the solder paste accommodated in the pressurization chamber; a side cover 800 that is coupled to seal the pressurization chamber 210 that is open on left and right sides of the chamber housing 100 and in which an air vent 810 is formed to pass through the pressurization chamber 210 to discharge the air inside the pressurization chamber 210 of the chamber housing 100 and block inflow of external air; and a cover holding member 900 that is formed a long way in a left and right longitudinal direction and is coupled to the placing horizontal surface 404 to limit pivoting movement of the chamber sealing cover 600 that is pivoted toward the holding and placing unit 400 and in which a supply through hole 902 that communicates with the solder inlet 406 formed in the placing horizontal surface 404 and supplying the solder paste is provided.
In this regard, when compressed air is supplied through an air injection hole 620 of the chamber sealing cover 600 formed on a left side in a cross section, the pumping pad 700 coupled to a sealed coupling groove 520 while blocking a pumping through hole 510 expands into the pressurization chamber 210 on a left side in a “V” shaped cross section to pressurize and mix the solder paste accommodated inside the pressurization chamber, uniformly mixes the solder paste while being modified and buffered to an inner surface of the chamber sealed cover in the pumping through hole 510 through a pressure shock due to an expansion pressure of the pumping pad being passed through the pressurization chamber 210 on a right side in a “V” shaped cross section during a pressurization process, buffers a pressure shock within the pressurization chamber 210 on a right when a left side of the pressurization chamber 210 is pressurized, and buffers an pressure shock within the pressurization chamber 210 on the left when a right side is pressurized.
In one implementation, a closing surface 630 that is in contact with the vertical surface 402 of the holding and placing unit 400 and corresponds thereto is formed at a fore end to an opposite side to a side at which a hinge coupling piece 610 of the chamber sealing cover 600 is formed, a holding surface 640 defining the same surface as the placing horizontal surface 404 is formed to be perpendicular to the closing surface 630, the holding surface 640 defines the same horizontal surface as the placing horizontal surface 404 while the closing surface 630 is in contact with the vertical surface 402 and then the cover holding member 900 is coupled to the placing horizontal surface 404, and a lower surface of the cover holding member 900 is formed to control the pivoting movement for opening the chamber sealing cover 600 by pressing the holding surface 640.
In this regard, a front and rear width of the cover holding member 900 is formed to be smaller or greater than a width of the placing horizontal surface 404 and a holding surface 640, which form the same plane due to the pivoting movement of the chamber sealing cover 600 to the holding and placing unit 400, and is formed to be larger than a width of the placing horizontal surface 404.
In one implementation, the pumping pad 700 performs pumping while repeatedly expanding and contracting within the pressurization chamber 210 and the pumping through hole 510 by a pressure from compressed air supplied through the plurality of the air injection holes 620 formed in the chamber sealing cover 600 and is formed with a length corresponding to a length for sealing the pumping through hole 510, and includes a sealing unit 710 is airtightly coupled to the sealed coupling groove 520 formed around an inner periphery of the pumping through hole 510, and a pressurization buffer 720 that extends inside the sealing unit 710, is recessed into the pressurization chamber 210 from the pumping through hole 510, and expands toward the pressurization chamber 210 by compressed air supplied through the plurality of air injection holes 620 formed in the chamber sealing cover 600 or contracts and buffers a pressure shock inside the pressurization chamber 210 to uniformly mix the solder paste inside the pressurization chamber 210.
Further, a buffer expansion and contraction unit 722 recessed toward the pumping through hole in the pressurization chamber is further formed a long way at a center of the pressurization buffer to further expand into the pressurization chamber 210 and pressurize the solder paste via expansion of the pressurization buffer 720 and to buffer a pressure shock in the pressurization chamber based on pressurization through rapid contraction, and an entire cross section of the pressurization buffer and the buffer expansion and contraction unit is a “W” shape.
In one implementation, a sub pressurization buffer 724 is recessed toward the pressurization chamber 210 by a longitudinal-direction length of the pumping through hole 510 from a center of the buffer expansion and contraction unit 722 and is further formed in a buffer expansion and contraction unit to easily expand toward the pressurization chamber by compressed air to form an entire cross section as a wrinkled shape.
In one implementation, the pumping pad 700 is formed of any one of rubber or synthetic rubber, elastic synthetic resin, or silicon, which contracts and expands and has elasticity for restoration.
The above and other objects, features and other advantages of the present disclosure will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
Hereinafter, a solder pastes uniform density supply device according to an embodiment of the present disclosure will be described in detail with reference to the accompanying drawings.
As described above, a sealed squeegee for supplying a solder paste with a uniform density according to the present disclosure may uniformly mix a solder paste within a pressurization chamber by using a single component of a pumping pad without a separate component for pressurization and buffering compared with a conventional squeegee including the solder paste uniform density supply device, ensure ease of disassembly and assembly and ease of cleaning due to simplification of components, uniformly apply an even pressure when applying a pressure through expansion and contraction through an even inflow of compressed air while being inexpensive and more economical due to the characteristics of a pumping pad for pressurization and buffering, and simultaneously buffer a pressure shock without limiting to a specific part during buffering and effectively mix the solder paste with a uniform density, thereby effectively mixing the solder paste with a uniform density, and a shown in
The chamber housing 100 is formed in such a way that, when the solder paste is supplied on a mask to a front of a position at which the squeegee and the chamber housing are parallel with each other, the squeegee is subsequently printed on the mask corresponding to a mask pattern, is formed a long way in a direction intersecting with a direction in which the squeegee of a screen printer, and is provided to supply the solder paste with a uniform density to the mask. That is, to uniformly mix the solder paste and to supply a uniform amount of the solder paste, the chamber housing 100 may be integrated with the solder mixer 200, the holding and placing unit 400, and the pumping coupler 500 to form one body, as described below with reference to
In the solder mixer 200, a solder paste is supplied and accommodated in a pressurization chamber formed to pass through the chamber housing 100 to the left and right and is uniformly mixed through a pumping operation by a pumping pad to be described below and compressed air, is discharged with a fixed amount onto a mask to prevent wastage of the solder paste and to enable high quality printing when printing on the mask, and the solder mixer 200 includes a pressurization chamber 210 for uniform mixing with the supplied solder paste, and a nozzle unit 220 configured to maintain the same pressure within the pressurization chamber and discharge a fixed amount without pressure loss.
That is, the solder mixer 200 may include the pressurization chamber 210 that is formed to pass through the chamber housing 100 and has a “V” shaped cross section to uniformly mix the solder paste through pressure application and pressure buffering to left and right sides of the cross section, and a nozzle unit 220 that discharges the solder paste that is supplied and uniformly mixed into the pressurization chamber 210 to the outside and is formed to pass through a lower surface of the pressurization chamber 210, which are respectively formed on the left and right sides of the cross section orthogonal to the longitudinal direction of the chamber housing 100 described above.
As shown in
In more detail, conventionally, a pressurization device and a buffer device are separately configured, a pressurization device is coupled at any one side of the pressurization chamber, and a buffer device is configured at another side, and when the pressurization device is repeatedly pressured toward the solder paste inflowing into the pressurization chamber, a pressure in the pressurization chamber rises and a problem in that a pressure shock due to a pressure rise is overcome via buffering by the buffer device, and accordingly, while a constant pressure is maintained within the pressurization chamber, the solder paste is uniformly mixed and then discharged. That is, conventionally, as the pressurization device and the buffer device are configured separately and each operation is set differently, the structure is complex, and the pressing force is applied in one direction and buffering is also performed in one direction, and thus it takes a considerable time to uniformly mix the solder paste.
However, as in the present disclosure, as pressurization and buffering are repeated alternately in both directions, uniform mixing of the solder paste is achieved quickly, and the pressure in the pressurization chamber may always be maintained constant. The structure also includes a pressurization device and a buffer device that are formed as a single component by a pumping pad described below, which contracts and expands without a need to form a separate component, assembly and disassembly are easy, reducing assembly and disassembly time as well as cleaning time and operation stop time.
Therefore, the pressurization chamber 210, which has a “V” shaped cross section, is symmetrically configured to perform pressurization and buffering at both left and right sides, mixes the solder paste accommodated at the center with a uniform density through stirring and kneading through pressurization and buffering at both left and right sides, and discharges the uniformly mixed solder paste with a fixed amount through the nozzle unit 220 formed on a lower surface of the center.
In other words, a pressure shock occurs when the volume of the pressurization chamber on one side of a “V” shape changes rapidly due to a sudden pressure change caused by a pumping pad that expands and pressurizes with compressed air. Discharge of the solder paste due to repeated pressure increases or decrease also increases and decreases repeatedly and irregularly, and thus the pressure in the pressurization chamber needs to always be maintained the same.
Therefore, according to a pressing force of the pumping pad on one side, which is to be described below, the pumping pad on the other side is buffered by an amount corresponding to the pressing force, and the pressurization chamber always maintains the same pressure, and accordingly, the nozzle unit 220 may always maintain discharge at a constant rate as if rise cakes are discharged with the same thickness and density by pressurizing and clumping rice powders to extract the rice cake.
As shown in
The squeegee blade 310 is formed a long way in left and right longitudinal directions front to back, and both sides are formed symmetrically, and thus a front squeegee blade spreads and presses the solder paste discharged onto the mask through the nozzle unit, and a rear squeegee blade collects the solder paste remaining on the mask, preventing excessive use of solder paste and enabling optimal use, thereby reducing the economic burden through appropriate use of expensive solder paste.
A certain amount of solder paste needs to be supplied to the squeegee blade through the nozzle unit 220 of the solder mixer 200 to enable printing without defects when printing according to the printing pattern. When the amount of solder paste is supplied excessively, the remaining solder paste remains and it is inconvenient to remove it, and when the amount of solder paste is small, it is impossible to print the printed pattern, resulting in printing defects. In other words, it is no exaggeration to say that the printing quality is determined by the constant discharge of solder paste that is uniformly mixed in the printing process using the squeegee blade.
The holding and placing unit 400 is formed with a solder injection port for supplying a solder paste into the pressurization chamber 210 of the chamber housing 100, and the chamber sealing cover 600, described below, is pivoted and is configured to plate and couple the cover holding member 900 to maintain and fix the pumping coupler 500, described later, in an airtight state of being closed, and as shown in
With regard to the vertical surface 402, front and rear vertical surfaces 402 may protrude to closely couple a front end of the chamber sealing cover 600, to be described below, which is pivoted to maintain airtightness in a state in which the chamber sealing cover 600 below is pivoted above the chamber housing 100 to close the pumping coupler 500. As shown in
As shown in
As shown in
That is, the solder paste may be supplied to the pressurization chamber by the cover holding member 900 through the solder inlet 406 formed in the placing horizontal surface 404, and the pivoting movement of the chamber sealed cover may be simultaneously controlled and the chamber sealed cover is fixedly coupled to the cover holding member 900. A front and rear width of the cover holding member 900, which will be described below for controlling the chamber sealed cover, is smaller or greater than a width of the placing horizontal surface 404 and a holding surface 640, which form the same plane due to the pivoting movement of the chamber sealing cover 600 to the holding and placing unit 400, and only when the front and rear width of the cover holding member 900 is larger than the width of the placing horizontal surface 404, the pivoting movement of the chamber sealed cover may be controlled by the cover holding member 900.
As described above, the solder inlet 406 communicates with the pressurization chamber 210 on the placing horizontal surface 404, and at least one solder inlet 406 provided to allow a solder paste supplied from the outside to be injected into the pressurization chamber 210 is formed. That is, as shown in
The pumping through hole 510 in communication with the pressurization chamber 210 is symmetrically formed on front and rear surfaces of the chamber housing 100 in the longitudinal direction, the sealed coupling groove 520 is formed on front and rear surfaces of each part of the chamber housing 100 on an outside of an inner periphery of the pumping through hole 510, and the hinge coupler 530 protrudes below the sealed coupling groove 520 to supply compressed air to the pumping coupler 500 in a state in which airtightness of the pumping coupler 500 is maintained by pivoting movement of the chamber sealed cover and allow the pumping coupler 500 to expand and contract freely depending on supply and discharge the compressed air to perform pressurization and buffering and maintain pressure within the pressurization chamber. That is, as shown in
The pumping through hole 510 is formed a long way in a longitudinal direction to pass through the center of the pumping coupler 500 formed at one side to which the vertical surface 402 of the aforementioned holding and placing unit 400 and the squeegee blade holder 300 are coupled to each other. The pumping through hole 510 is symmetrical in front and rear directions based on the holding and placing unit 400, and the pumping through hole 510 communicating with the pressurization chamber is airtightly blocked by the pumping pad 700 to be described below.
The sealed coupling groove 520 is recessed on an outside of an inner periphery of the aforementioned pumping through hole 510 to couple a circumference of the pumping pad 700 to be described below thereto, and a central part of the pumping pad 700 may be airtightly sealed for expansion and contraction into the pressurization chamber by compressed air. As shown in
The hinge coupler 530 is formed symmetrically in front and rear directions of the chamber housing 100 at an upper end to which the squeegee blade holder is coupled below the sealed coupling groove 520. The hinge coupler 530 is hinged to the hinge coupling piece 610 of the chamber sealed cover to be described below to allow the chamber sealing cover 600 to pivot, and as shown in
As described above, the chamber sealing cover 600 may cover the pumping coupler between the vertical surface 402 of the holding and placing unit from the outside to maintain airtightness in a process of supplying and discharging of compressed air for contraction and expansion of the pumping pad 700 coupled to the pumping through hole 510 of the pumping coupler 500 and may also be pivoted toward the holding and placing unit from the hinge coupler 530 to apply a pressurization force to maintain coupling of the pumping pad, and as shown in
As described above, the hinge coupling piece 610 is hinged to the hinge coupler 530 of the pumping coupler 500 to allow the chamber sealing cover 600 formed in a square plate to pivot toward the holding and placing unit 400. By configuring the chamber sealing cover 600, it is easy to replace the pumping pad 700 which is described below and coupled to the sealed coupling groove 520 formed around an outer periphery of the pumping through hole 510 of the pumping coupler 500, preventing damage or breakage of the pumping pad, and when a service life is over, the pumping pad 700 may be easily replaced by opening the chamber sealed cover, thereby minimizing downtime.
The air injection hole 620 maintains airtightness by pressurizing the outer periphery of the pumping pad 700 by an inner surface of the chamber sealing cover 600, which is in contact with the pumping coupler 500, and the pumping pad 700 is coupled to the air injection hole 620 to supply or discharge compressed air to an expansion and contraction portion of the pumping pad fitted into the pressurization chamber through the pumping through hole to allow the pumping pad 700 to expand and contact into the pressurization chamber 210 in a state in which the pumping through hole 510 is closed.
That is, as shown in
Therefore, the pumping pad 700 expands and contracts by compressed air supplied and discharged through the air injection hole 620, and correspondingly, the solder paste in the pressurization chamber 210 is stirred and mixed while moving in a direction in which a pressure change occurs according to a changed volume, thereby uniformly mixing the solder paste. Because a pressure is constant according to the volume change, the pumping pad is repeatedly pressured and contracted in a state in which the pressure inside the pressurization chamber 210 is maintained the same, and it is easy to uniformly mix the solder paste and easily discharge a fixed amount of solder paste. That is, to prevent an excessive pressure change, supply and discharge of compressed air is adjusted, and thus a change in expansion and contraction of the pumping pad is also performed always in the same way, the same pressure within the pressurization chamber is maintained along with the same volume change, thereby always maintaining discharge of the solder paste through the nozzle unit in the same way.
In the chamber sealing cover 600 shown in
As described above, the pumping pad 700 is configured to perform buffering according to a pressure change and a pressure change applied to the solder paste by changing the volume within the pressurization chamber 210 and configured to enable uniform mixing and constant discharge of solder paste while minimizing or limiting a pressure shock due to pressure changes in the pressurization chamber as if a balloon is repeatedly blown to the same and repeatedly returns to an original state. As shown in
As described above, the pumping pad 700 may perform pumping while repeatedly expanding and contracting within the pressurization chamber 210 and the pumping through hole 510 by a pressure from compressed air supplied through the plurality of the air injection holes 620 formed in the chamber sealing cover 600 and may be formed with a length corresponding to a length for sealing the pumping through hole 510, and as shown in
As described above, the sealing unit 710 is formed in a shape corresponding to the sealed coupling groove 520 and is formed to be fitted thereinto, and is airtightly coupled to the sealed coupling groove 520 formed around an inner periphery of the pumping through hole 510 to prevent separation from the sealed coupling groove due to elastic deformation and elastic restoration force generated by contraction and expansion of the pressurization buffer 720 to be described below and to ensure a more ensured airtight coupling by expanding a contact area for airtight coupling.
As described above, the pressurization buffer 720 causes a change in the volume of the pressurization chamber 210 through contraction and expansion when inserted into the pressurization chamber 210, thereby generating pressure change and pressing force to uniformly mix the solder paste, extends inside the sealing unit 710, is recessed into the pressurization chamber 210 from the pumping through hole 510, and expands toward the pressurization chamber 210 by compressed air supplied through the plurality of air injection holes 620 formed in the chamber sealing cover 600 or contracts and buffers a pressure shock inside the pressurization chamber 210 to uniformly mix the solder paste inside the pressurization chamber 210.
The pressurization buffer 720 may be easily elastically deformed depending on the amount of compressed air supplied through the air injection hole, and is made of any one of rubber or synthetic rubber, elastic synthetic resin, or silicon, which has elasticity that quickly restores elasticity, and in addition to the composition of the above materials, materials for easily achieving elastic recovery and elastic deformation by supply and discharge of compressed air may belong to a pumping pad according to the present disclosure.
As shown in
As shown in
That is, as shown in
With regard to assembly of the sealed squeegee for supplying a solder paste with a uniform density according to the present disclosure with the above configuration, as shown in
Then, the hinge coupling piece 610 of the chamber sealing cover 600 is hinged to a hinge coupler 530 provided in the pumping coupler 500 of the chamber housing 100, and thus the chamber sealing cover 600 is coupled to the hinge coupler 530 to enable pivoting movement toward the holding and placing unit 400 formed above the chamber housing 100.
Then, as shown in
Then, as shown in
Then, as shown in
Then, while compressed air is supplied through the air injection hole 620 of the chamber sealing cover 600 and a side of left and right sides of a “V” shaped cross section of the pressurization chamber 210, which expands first by compressed air, changes in a volume, the pressurization buffer 720 of the pumping pad 700 discharges internal air inside the pressurization chamber 210 through the air vent 810 of the side cover 800 and pressurizes the accommodated solder paste.
Then, the pressurized solder paste moves a pressurized opposite side with a “V” shape by a pressure from pressurization while being stirred and mixed at a center side in which the nozzle unit 220 is formed at the bottom, causing a pressure shock. In this case, when the pressure shock is not buffered, a pressure change of the solder paste being stirred and mixed at a side of the nozzle unit 220 may not be constant, and a problem in which the pressure increases or decreases occurs, but the pressurization buffer 720 of the pumping pad 700 at the opposite side receives the pressure shock according to the volume change and contracts or elastically deforms toward the chamber sealing cover 600 to compensate for the change in volume.
Accordingly, as shown in
Through pumping of the pumping pad 700 as described above, uniform mixing of the solder paste within the pressurization chamber 210 and maintenance of a constant pressure may be easily achieved, thereby improving mask printing quality through uniform supply of the solder paste. When the pumping pad responsible for direct pumping in the sealed squeegee capable of supplying solder paste uniform density according to the present disclosure is damaged or needs to be replaced due to expiration of service life, the chamber housing 100 may be easily disconnected from the cover holding member 900, and then the pumping pad 700 may be removed quickly and easily with only the opening pivoting movement of the chamber sealing cover 600, and may be easily replaced without special skills, minimizing downtime and reducing a production time and overall tact time.
To replace the current solder paste with a different type of solder paste, the chamber housing 100 may be decoupled from the cover holding member 900 and may be easily and quickly disassembled in the reverse order of the assembly process described above, enabling quick cleaning and preventing defects due to mixing of different solder pastes due to the remaining solder paste.
The pumping pad 700 described above has a shape corresponding to a half of a square in cross section, which is a part that contracts and expands into the pressurization chamber, which will be explained in more detail through another example.
<Embodiment 1> A cross section of the pumping pad 700 is formed in a shape of “W”. To form the above shape, in the basic configuration of the pumping pad 700 according to the present disclosure including the sealing unit and the pressurization buffer 720, a buffer expansion and contraction unit 722 recessed toward the pumping through hole in the pressurization chamber is formed a long way at the center of the pressurization buffer to further expand into the pressurization chamber 210 and pressurize the solder paste via expansion by compressed air supplied to the pressurization buffer 720 through the solder inlet 406 and to buffer a pressure shock in the pressurization chamber based on pressurization through rapid contraction. As shown in
As the “W” shaped cross section as described above is formed, the pressurization buffer 720 is arranged on left and right sides based on the buffer expansion and contraction unit 722, and when compressed air is supplied through the solder inlet 406, as the portions of the pressurization buffer 720, which are disposed on the left and right sides, begins to expand and continues to expand, the buffer expansion and contraction unit 722 formed in the center expands while elastically deforming into the pressurization chamber 210, causing a volume change in the pressurization chamber 210, and as air inside the pressurization chamber is discharged to the outside through the air vent 810, the pressure due to a change in volume pressurizes the solder paste contained in the pressurization chamber.
Then, the buffer expansion and contraction unit 722 of the pumping pad, which is symmetrically formed on the opposite side, is recessed toward the pumping through hole 510, and thus a pressure change due to a volume change and the resulting pressure shock are primarily buffered by the recessed space by the buffer expansion and contraction unit 722, and a pressure shock generated due to a pressure exceeding the previous pressure may be more rapidly buffered because the buffer expansion and contraction unit 722 continues to expand toward the pumping through hole 510 and the portions of the pressurization buffer 720, which are formed on the left and right, are elastically deformed.
Therefore, the configuration of the buffer expansion and contraction unit 722 further changes the volume change in the pressurization chamber, further increasing the pressure applied to the solder paste contained in the pressurization chamber, and also more rapidly buffers the pressure shock in the pressurization chamber through the space recessed into the pumping through hole, and thus only the pressurization buffer 720, which is formed as a basic configuration, is sufficient to uniformly mix the solder paste and maintain a constant pressure in the pressurization chamber. However, the present embodiment may be applied when pressure or buffering may vary depending on the different types of solder paste and the solder paste needs to be evenly mixed, and may also be applied to a general case in which the basic configuration having the pressurization buffer 720 formed alone.
<Embodiment 2> A cross section of the pumping pad 700 is formed in a wrinkled shape. To form the above shape, in the basic configuration of the pumping pad 700 according to the present disclosure including the sealing unit and the pressurization buffer 720, the buffer expansion and contraction unit 722 is formed, a sub pressurization buffer 724 is recessed toward the pressurization chamber 210 by a longitudinal-direction length of the pumping through hole 510 from the center of the buffer expansion and contraction unit 722 and is further formed in the buffer expansion and contraction unit to easily expand toward the pressurization chamber by compressed air. As shown in
Therefore, the configuration of the sub pressurization buffer 724 allows an inner part of the sealing unit of the pumping pad to take a wrinkled form, minimizing resistance to compressed air and simultaneously allowing rapid expansion, thereby quickly changing the volume within the pressurization chamber, and the pressure applied to the solder paste contained in the pressurization chamber may be rapidly increased and a pressure shock may be buffered most quickly and accurately.
Accordingly, uniform density mixing of the solder paste and maintaining of a pressure while minimizing a pressure change within the pressurization chamber are achieved through pumping by the pumping pad 700, which simultaneously performs pressurization and buffering without a need for a separate pressurization device or buffer device with a complicated configuration, and thus it is possible to more easily discharge a fixed amount of solder paste discharged through the mask. As mentioned above, only the pumping pad 700 is easy to be replaced, and disassembly and assembly for easy cleaning is simple and quick, which also improves cleanability for replacing different types of solder paste.
According to the present disclosure, among the components of the conventional solder paste uniform density supply device according to the present disclosure, a pressure buffer adjusting chamber and a pressurization device and a buffer adjuster that are correspondingly coupled thereto may be integrated with the pumping pad to form a single component, thereby reducing the number of components, improving a sealing force, and simplifying even pressurization and buffering of the pressure, the solder paste for printing may be discharged with a uniform density by quickly discharging internal air to the outside from left and right sides of the pressurization chamber and mixing the solder paste with a uniform density within the pressurization chamber and filled without voids, in the pressurization chamber in which a solder paste is mixed with a uniform density, the solder paste may be mixed at a uniform pressure, while the pressure buffer adjusting chamber, the pressurization device, and the buffer adjuster are integrated into the pumping pad configuration, thereby simplifying and disassembling components, improving ease of assembly and cleanability, and allowing cleaning without residue of solder paste once used, and through this, when using a different type of solder paste, a defect rate is minimized because there is no heterogeneous mixing between the remaining solder paste and the newly introduced solder paste, and the sealing force is improved and a large amount of solder along the longitudinal direction of the pressurization chamber is simultaneously discharged through a single pumping process, thereby effectively and quickly forming uniform density of solder paste through pressurization and achieving a short stirring time.
According to the present disclosure, as the pressurization device, the solder buffer accommodator, and the pressure buffer adjusting chamber, which accommodate a solder paste and are partitioned, are integrated into a pumping pad to form a single component, the pumping pad that expands by air pressure may buffer a pressure shock occurring by a pressure applied to the pressurization chamber to minimize a pressure change within the pressurization chamber and continuously compensate for a pressure drop of the nozzle unit to always keep a pressure inside in front and rear directions constant and more stably discharge a solder paste with a uniform density, and thus may adjust the solder paste with a uniform density to always supply the solder past with the same density and improve printing quality by the uniform solder paste, minimize product defects, and minimize the amount of the remaining solder paste after the solder paste is supplied, thereby reducing waste of a raw material.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2022-0187219 | Dec 2022 | KR | national |
