The disclosure relates to a sealed anti-friction bearing, and it can be used particularly advantageously on radial deep groove ball bearings which are used in a bottom bracket for a bicycle with an electric motor assistance drive.
It is generally known that bottom brackets are those bearings on a bicycle in which the bottom bracket shaft, which is connected at its ends to the pedal cranks, is mounted. Such bottom brackets consist in most cases of at least two anti-friction bearings which support the bottom bracket shaft on both sides of the bottom bracket shell. In modern bicycles, the anti-friction bearings of the bottom bracket are formed by exchangeable bearing units, which most often consist of radial deep groove ball bearings sealed on both sides due to their low frictional resistance.
Such a sealed deep groove ball bearing is already known, for example, from the publication DE 10 2005 029 936 A1. In a known manner, this deep groove ball bearing consists of an inner bearing ring with a raceway arranged on its outer shell surface, an outer bearing ring with a raceway arranged on its inner shell surface, as well as a plurality of rolling bodies rolling between the bearing rings on the raceways, which are kept at uniform distances from one another by a cage. In addition, two circumferential annular grooves are machined axially on both sides next to the raceway in the outer bearing ring into the inner shell surface of the outer bearing ring, in which two seals, each consisting of a circular reinforcement and an elastomer coating, are fastened with their outer diameter. On the part facing the inner bearing ring, the seals have an elastic carrier part, from which two sealing lips each extend, which interact with an undercut arranged in the inner bearing ring, wherein the undercut is designed asymmetrically in such a way that a first shoulder adjoining the raceway and an outer second shoulder are formed, which differ in their diameter. In this regard, an axially inwardly directed first sealing lip rubs against an inner wall of the undercut, while a second axially outwardly directed sealing lip forms a first gap seal with the outer shoulder. A third inwardly directed sealing lip is also arranged at a radial distance from the first two sealing lips and forms a second gap seal with the first shoulder.
In practice, however, it has been shown that, particularly when cleaning a bicycle with a high-pressure cleaner, the performance of the seals used for the deep groove ball bearing in the bottom bracket is not sufficient to reliably prevent dirty water from ingressing into the anti-friction bearings. The sharp water jet from the high-pressure cleaner would cause water to ingress through the first gap seal, which during bearing operation would progress into the interior of the bearing as a result of the first sealing lip lifting from the inner wall of the undercut on the inner bearing ring and would cause bearing damage that would reduce the service life due to oxidation with bearing components.
In contrast, the seals of the deep groove ball bearing disclosed in U.S. Pat. No. 5,037,213 A offer an improved sealing performance. This deep groove ball bearing also consists of an inner bearing ring with an outer raceway, an outer bearing ring with an inner raceway as well as a plurality of rolling bodies rolling between the bearing rings, which are kept at uniform distances from one another by a cage. Likewise, two circumferential annular grooves are machined axially on both sides next to the raceway in the outer bearing ring into the inner shell surface of the outer bearing ring, in which two seals, each consisting of a circular reinforcement and an elastomer coating, are fastened with their outer diameter. On their inner circumference, the seals each have a first radial sealing lip resting against axial surfaces of two undercuts arranged next to the raceway in the inner bearing ring, a second axial sealing lip resting against radial surfaces of the undercuts in the inner bearing ring, and a third sealing lip forming a sealing gap together with the undercuts in the inner bearing ring.
The disadvantage of the seals used here, however, is that the three sealing lips are positioned on a single main sealing lip and thus influence each other. In the static and dynamic state of the seals, this leads to discontinuities in the contacts of the first and second sealing lips and in the gap geometry of the third sealing lip, which can lead to the ingress of dirty water into the interior of the deep groove ball bearing with the undesirable consequences mentioned.
Based on the disadvantages of the solutions of the known prior art, the present disclosure is therefore based on the object of designing a sealed anti-friction bearing, the seals of which have an improved sealing performance compared to a standard bearing with the same installation space and reliably prevent dirty water from ingressing into the interior of the bearing.
According to the disclosure, this object is achieved in a sealed anti-friction bearing in such a way that the radial sealing lips and the axial sealing lips of the two seals are oriented substantially radially in the profile cross section and are formed integrally, so as to be spaced apart axially from one another, on the ends of axial attachments of the elastomer coatings, which axial attachments in each case enclose the internal diameter region of the reinforcements of said seals, wherein the radial thickness of each axial attachment is smaller than the axial width of each radial sealing lip and of each axial sealing lip.
Preferred embodiments and advantageous further developments of the sealed anti-friction bearing according to the disclosureare described.
In the sealed anti-friction bearing designed according to the disclosure, it is provided that the radial sealing lips of the seals have a rectangular profile cross section and, in the installed state, form circumferential sealing edges with an inner profile edge of their free ends, forming central curvatures directed inwards towards the bearing, which sealing edges rest on the axial surfaces of the undercuts in the inner bearing ring. The central curvatures of the radial sealing lips arise from the fact that their internal diameters in the stretched state are slightly smaller than the diameters of the axial surfaces of the undercuts in the inner bearing ring, in order to generate a constant contact pressure on the sealing edges of the radial sealing lips.
Another feature of the sealed anti-friction bearing designed according to the disclosure is that the axial sealing lips of the seals have a rectangular profile cross section with free ends angled inwards towards the bearing and, in the installed state, form circumferential sealing surfaces with the faces of their free ends, which sealing surfaces bear against the radial surfaces of the undercuts on the inner bearing ring. In order to also generate a constant contact pressure of the end faces of the free ends of the axial sealing lips on the radial surfaces of the undercuts in the inner bearing ring, the axial distance of the end faces of the free ends to the side surfaces of the inner bearing ring when the seals are not installed is greater than the axial distance of the radial surfaces of the undercuts to the side surfaces of the inner bearing ring.
The sealed anti-friction bearing designed according to the disclosure is also characterized in that the sealing edges on the radial sealing lips and the sealing surfaces on the axial sealing lips of the seals are at least approximately arranged in the same radial plane or in the same diameter region of the seals. This allows optimal use of the radial installation space available for the seals without critically weakening the remaining wall thickness of the individual sealing lips of the seals.
An expedient further development of the sealed anti-friction bearing designed according to the disclosure is that the third sealing lips of the seals are arranged in the profile cross section above the axial sealing lips and are axially aligned inwards towards the bearing and, in the installed state, together with the axial sealing lips form the sealing gaps to the radial surfaces of the undercuts in the inner bearing ring. The axial extent of the third sealing lips corresponds approximately 9*8/++ with narrow openings to the bearing interior are created.
Finally, it is also proposed as an advantageous embodiment of the sealed anti-friction bearing designed according to the disclosure that the reinforcements of the seals in the profile cross section each have outer end regions angled at right angles inwards towards the bearing from a radial central part and inner end regions angled obliquely inwards towards the bearing from the central part. The direct internal diameter region of the reinforcements is ultimately aligned radially again in order to be able to form the attachments of the axial sealing lips and radial sealing lips of the seals with a uniform elastomer thickness.
The sealed anti-friction bearing designed according to the disclosure thus has the advantage over the sealed anti-friction bearings known from the prior art that, due to a substantially radial alignment and axial spacing of the radial sealing lips and the axial sealing lips of both seals and due to their being formed on axial attachments of the elastomer coatings, each of which encloses the internal diameter region of their reinforcements, the radial thickness of which is smaller than the axial width of each radial sealing lip and each axial sealing lip, the sealing lips can no longer influence each other, which in the static and dynamic state of the seals leads to discontinuities in the contacts of the first and second sealing lips as well as in the gap geometry of the third sealing lip, such that the ingress of dirty water into the interior of the bearing is ruled out.
A preferred embodiment of the sealed anti-friction bearing designed according to the disclosure is explained in more detail below with reference to the accompanying drawings. In the figures:
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Number | Date | Country | Kind |
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102020125963.8 | Oct 2020 | DE | national |
This application is the U.S. National Phase of PCT Appln. No. PCT/DE2021/100581, filed Jul. 5, 2021, which claims the benefit of German Patent Appln. No. 102020125963.8, filed Oct. 5, 2020, the entire disclosures of which are incorporated by reference herein.
Filing Document | Filing Date | Country | Kind |
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PCT/DE2021/100581 | 7/5/2021 | WO |