The present invention generally relates a sealing assembly for engagement and disengagement of a slidable door from sealing means such as weather-proofing. The present invention also relates to a roller assembly used in the sealing assembly and a kit comprises components of the sealing assembly.
Conventional roller assemblies for sliding panels have roller wheels within carriages that are located within a cavity of the panel. These assemblies will typically have two roller wheel carriages, with one located towards the lower front corner and one towards the lower rear corner of the sliding panel.
As these sliding panels typically form external sliding doors and window weatherproofing is essential. Traditional roller assemblies fit within the cavity in the lower rail of the panel, with weather sealing between the door panel and the outer frame of the opening to provide this weather-proofing. One disadvantage is that the weather sealing is the largest factor in the rolling resistance of sliding door and sliding window systems requiring more force in operation for a user and increases wear and tear on the components.
A method of reducing this contact with weather seals during operation is by use of an espagnolette linkage connected between the door handle and door rollers. Turning the door handle 180° will cause the door rollers to lift via an internal adjustment mechanism, thereby removing contact between the weather seals and the door frame during operation. Existing methods of internal adjustment use a ramp feature to remove weather seal contact. This ramp method has a constant handle force through the adjustment range. This ramp method also relies on the roller being maintained in the lifted position through an over-centre locking mechanism within the espagnolette handle assembly. This requires that the espagnolette linkage system is loaded with the mass of the panel for the duration of the time the panel is in the raised position. This constant load on the linkage system causes wear and tear on the components and therefore reduces the product lifespan.
A problem with existing sliding door and window rollers is that for even load distribution between rollers within the panel, the load must be applied between only two equidistant positions. In a system with only two wheels, these points are usually the axles. When loads increase, additional wheels are required to support the increased load, which then requires additional mechanisms to ensure the load is still applied through the two equidistant positions. These additional mechanisms increase in complexity as door loads increase and quantity of wheels required increases. Increasing the complexity of the mechanism increases costs.
It is desirable for embodiments of the present invention to address at least partially one or more of the disadvantages of the methods or systems above. Further it is preferred that embodiments of the present invention advantageously provide a method and/or system of reducing contact between weather seals and frames during panel movement which reduces load on the components and/or operating force. It is also preferred that embodiments of the present invention also produce a system which can accommodate a wide range of sliding doors and windows having different weights.
It is to be understood that, if any prior art publication is referred to herein, such reference does not constitute an admission that the publication forms a part of the common general knowledge in the art, in Australia or any other country.
According to an aspect of the present invention there is provided a sealing assembly for moving a slidable panel for engagement with and disengagement from sealing means, the sealing assembly comprising a linkage assembly which connects a handle and at least one roller assembly having roller wheels, the sealing assembly being configured to be adjustable, by manipulation of the handle, such that the at least one roller assembly and the slidable panel supported thereby are movable between a first position where the slidable panel is in contact with sealing means thereby providing weatherproofing and a second position where the slidable panel is free of the sealing means and the panel is able to move freely relative to an outer frame, and wherein the linkage assembly is configured to as to provide a variable force through the handle when the at least one roller assembly and supported panel is moved between the first and second positions.
Preferably, the first position is a lowered position of slidable panel in which the roller wheels of the at least one roller assembly are retracted into said roller assembly, and the second position is a raised position of the slidable panel in which the roller wheels are extended partly out of the roller assembly. More preferably, in the lowered position a body of or each roller assembly is forced onto the sealing means by the sliding panel, and in the raised position the body of the at least one roller assembly is free of the sealing means. In an embodiment, the movement between the first and second positions is provided by a pair of bell crank linkage arrangements having a vertical rod member connected therebetween. Preferably, the at least one roller assembly has a housing and a roller sub-assembly which carries at least one roller wheel and which is configured to move pivotally relative to the housing, and the bell crank linkage arrangements comprise an upper bell crank linkage which connects an upper end portion of the rod member to the handle and a lower bell crank linkage which connects the lower end portion of the rod member to the roller sub-assembly.
In an embodiment, the lower bell crank linkage comprises a linkage member which is pivotally movable about a pivot point, the linkage member having a connection at one end to the rod member, and a connection at its other end to the roller sub-assembly. The lower bell crank linkage is preferably arranged such that, when the linkage member is pivoted about the pivot point, the connection of the linkage member to the roller sub-assembly moves through a non-linear path to provide a substantially sinusoidal force gradient. More preferably, the pivot point of the lower bell crank linkage is configured to be at different distances from the connections to the rod member and to the roller sub-assembly. Even more preferably, the distance between the connection to the rod member and the pivot point is substantially twice the distance between the connection to the roller sub sub-assembly and the pivot point.
Preferably, in the raised position the connection point of the lower bell linkage to the roller sub-assembly is substantially in vertical alignment with the pivot point.
The assembly can comprise a plurality of roller assemblies, wherein a first roller assembly of the plurality of roller assemblies is a master roller assembly connected to the linkage assembly, and a second roller assembly of the plurality of roller assemblies is a slave roller assembly connected to the master roller assembly by a linking means such that movement between the positions of the master roller assembly effects a similar movement of the slave roller assembly, and wherein the master and slave roller assemblies are spaced apart and mountable in the recess of a sill for support of the slidable panel. Preferably, the linking means for connecting the master roller assembly to the slave roller assembly is a linkage bar or rod.
In an embodiment, the at least one roller assembly comprises an outer housing which is engageable with the sealing means in the first, lowered position, and an inner member movable within the outer housing and which carries the at least one roller sub-assembly.
Preferably, the inner member is connected to the outer housing such that the inner member is movable in vertical and horizontal directions relative to the outer housing upon pivotal movement of the lower bell crank linkage. In one embodiment, the connection between the inner member and the outer housing comprises at least one pivoting swing arm. In another embodiment, the connection between the inner member and the outer housing comprises at least one pivot pin received in at least one inclined slot in the outer housing.
In an embodiment, the at least one roller assembly is of elongate form and carries a plurality of roller sub-assemblies.
The at least one roller assembly can include a first roller sub-assembly connected to a second roller sub-assembly such that movement between positions of the first roller sub-assembly effects a similar movement of the second roller sub-assembly. The or each roller sub-assembly may be configured to hold two roller wheels in edge-to-edge configuration, each roller wheel being carried by a respective pivotal arm. One or the other of the two roller wheels in the roller sub-assembly can be configured so as to be removable and/or replaceable for adjustment of load distribution. Preferably, the pivotal arms of the sub-assembly or sub-assemblies extend outwardly from each other such that they pivot in a vertical plane about a common pivot point and wherein each arm has a suspension means located at an opposite end portion of said arm from the common pivot point.
The or each sub-assembly can be configured to hold four roller wheels in edge-to-edge configuration, each roller wheel being carried by a respective arm and having suspension means at the opposite end portion of each said respective arm from a pivotal attachment. Preferably, the suspension means is a spring. More preferably, the suspension means is a coil spring.
The at least one roller sub-assembly for suspending at least one roller wheel can be removable and/or replaceable.
One or more embodiments of the present invention will hereinafter be described with reference to the accompanying Figures, in which:
Referring now to
In
As shown in the embodiments illustrated in
The first roller assembly 6 shown in
The second roller assembly 8, shown in
The upper surface 21 of the housing 20 is provided with a pair of openings 121 through which attachment means 123, such as screws, extend for securing the lower surface of the panel 4 to the roller assembly 6.
The linkage assembly 5 is similar to that of an espagnolette linkage and comprises a pair of connected upper and lower bell crank linkage arrangements 7, 9 a vertical rod member 11 at opposing end portions of as illustrated most particularly in
The upper bell crank linkage arrangement 7 is connected to the handle 3 and to the upper end of the vertical rod member 11 such that rotation of the handle 3 through 180 degrees between the upper position shown in
The master and slave roller assemblies 6, 8 are shown in greater detail in
The master and slave roller assemblies 6, 8 are connected by linking means 10, preferably in the form of a linkage bar, which effects the simultaneous action of the sub-assemblies 14, 16 in both roller assemblies 6, 8.
While a pair of roller assemblies 6, 8 is exemplified in the embodiment of
The lower bell crank linkage arrangement 9 is configured such that it rotates about the pivot point 15 and is connected to the rod member 11 and driven roller sub-assembly 14A in such a manner that the rate of force applied is non-linear, i.e. a variable force, over the range of motion of the linkage assembly 9 as it is moved from one position to another. In particular, the lower bell crank linkage arrangement 9 allows the pivot points 15, 19 to follow a non-linear path while the handle 3 is manipulated. This provides an improved application of variable handle force, by way of a sinusoidal force gradient, through the handle 3 and optimised ergonomics.
In the example of
In the embodiment of lower bell crank linkage arrangement 9 shown in
In the master roller assembly 6 shown more particularly in
In the slave roller assembly 8 shown more particularly in
As shown in
In one embodiment exemplified in
Each of the roller wheels 18 includes an outer wheel surface which is adapted to engage the recessed sill when in use. The pivotal arms 24, which can be formed of a pair of parallel spaced-apart elongate plate-like members, hold the roller wheel 18 therebetween, either by inwardly directed protrusions or by an axle 32 of the roller wheel 18 which extends through centrally located apertures in the pivotal arms 24.
In another embodiment exemplified in
Referring to
The roller wheels 18, as illustrated in
In addition, each of the sub-assemblies 14, 14A described above may also be configured so as to be removably attachable to the body of the roller assembly. Therefore, the sub-assemblies 14, 14A may be in form of a cartridge type assembly. For instance, in the case of the embodiment illustrated in
Alternatively, as illustrated in
The removable and re-attachable cartridge-type sub-assemblies 14, 16 advantageously allow easy replacement and maintenance. In addition, the removably attachable sub-assemblies 14, 16 allow the number of roller wheels 18 in the roller assembly to be modified as required. For instance, if heavier panels 4 are to be used, then the number of roller wheels 18 can be increased by the attachment of a second or more in the sub-assembly 14, 16. Furthermore, the placement of the roller wheel sub-assemblies 14, 16 within the roller assembly 4, 6 can be modified so as to optimise the load distribution from the sliding panel 4 such that it is spread evenly across the roller assemblies 14, 16, and also the roller wheels 18. Finally, a sub-assembly 14, 16 may be replaced by one with different specifications, i.e. different suspension means such as different resilient means, stronger or weaker coil springs, or roller wheels with different bearings etc.
The roller wheels 18 can also be configured to be removable from the roller sub-assemblies 14, 16 for the purposes of optimal load distribution. For example, one of the roller wheels 18 can be removed from the roller sub-assembly 14A, 14 so that it has only one roller wheel. Even with one roller wheel 18 in the roller sub-assembly 14A, 14, the roller sub-assembly 14A, 14 is still able to fully function in the roller assembly as described above, but ability to add or remove roller wheels 18 as required assists in load distribution.
A portion 40 of each cartridge-type sub-assembly 14, 16 can be arranged so as to be received in a correspondingly sized recess portion 42 of the roller assembly 4, 6 so as to ensure a tight fit (or vice versa), and can be fixed into the roller assembly 4, 6 by fixing means, for example a screw 44, although other releasable fastenings could be used such as a resilient protrusion and recess arrangement.
In the claims which follow and in the preceding description of the invention, except where the context requires otherwise due to express language or necessary implication, the word “comprise” or variations such as “comprises” or “comprising” is used in an inclusive sense, i.e. to specify the presence of the stated features but not to preclude the presence or addition of further features in various embodiments of the invention.
Number | Date | Country | Kind |
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2021902434 | Aug 2021 | AU | national |