The subject matter disclosed herein relates to turbomachines. More specifically, the present disclosure concerns improvements in sealing arrangements for turbomachines working at high temperatures.
Turbomachines, such as centrifugal compressors, turbines, and the like, are often operated at high temperature, and both the rotor components as well as the stator components thereof are subject to thermal expansions.
In fast start-up machines, i.e. machines where the start-up procedure is performed in a short period of time, the seal clearance between a sealing arrangement, mounted on a stationary component, and a rotary component must be designed so that during start-up the sealing arrangement does not contact the rotary component, which is subject to a fast dimensional increase due to centrifugal and thermal radial growth in radial direction.
In order to prevent sealing damages during start-up, due to the stator radial growth being slower than the rotor radial growth, the diameter dimension of the sealing arrangement is designed so that a sufficient radial clearance is maintained also at start-up. Consequently, the radial sealing clearance, when the steady state operating condition of the turbomachine is achieved, is comparatively large. A large radial clearance causes a drop of efficiency of the turbomachine.
There is therefore a need for an improved control over the radial clearance of sealing arrangements in turbomachines working at high temperature and having a fast start-up procedure.
According to one aspect, the subject matter disclosed herein provides a turbomachine, comprising: a stationary component, a rotary component, rotatingly supported in the stationary component, and a sealing arrangement between the rotary component and the stationary component. More particularly, a cooling arrangement is further provided, configured and designed for delivering a cooling fluid to the sealing arrangement and removing heat therefrom.
By removing heat from the sealing arrangement, the sealing clearance can be controlled, in particular at steady state operating conditions, thus improving the overall efficiency of the turbomachine.
The sealing arrangement can comprise a stationary sealing ring, i.e. a sealing ring mounted in a non-rotating manner on a stationary component of the turbomachine, e.g. a diaphragm of a compressor stage.
According to some a embodiments, the cooling arrangement comprises a cooling chamber arranged at the sealing arrangement and provided with at least one cooling fluid-delivery duct, which is fluidly connected with the cooling chamber, for delivering cooling fluid therein. In some embodiments, the cooling arrangement further comprises at least one cooling fluid-discharge duct in fluid communication with the cooling chamber, for removing cooling fluid therefrom. The cooling chamber can be arranged between a sealing ring or annular sealing member of the sealing arrangement and the stationary component, whereon the sealing arrangement is mounted.
In some embodiments, the cooling chamber can be provided inside a sealing ring, or annular sealing member of the sealing arrangement, e.g. if the sealing ring has a sufficiently large cross-section.
In an embodiment, the cooling chamber is co-extensive or substantially co-extensive with the sealing member and in fluid contact therewith substantially along the entire development of the sealing member. In an embodiment, substantially co-extensive means that the circumferential extension of the cooling chamber is at least 70%, or at least 80%, even more particularly at least 90% the circumferential extension of the sealing member. The substantial co-extension of the sealing member and cooling chamber provides particularly efficient temperature control over the sealing arrangement.
The annular sealing member can be mounted on a seat of the stationary component, so that the annular sealing member and the seat are capable of mutual radial displacements. Radial expansion of the annular sealing member can thus be controlled by the cooling fluid and reduced or maintained smaller than the radial expansion of the stationary component, whereon the annular sealing member is arranged.
The exhausted cooling fluid can be re-circulated in a cooling circuit. In other embodiments, the exhausted cooling fluid can be discharged in the environment, if the nature of the cooling fluid so permits, e.g. if air is used. In some further embodiments, the cooling fluid can be the same gas processed by the turbomachine, or a gas compatible therewith. In this case, the exhausted cooling fluid can be discharged in the main flow of process gas flowing through the turbomachine, provided the pressure of the cooling gas is higher than the pressure of the process gas.
According to a further aspect, the subject matter disclosed herein concerns a method for controlling a seal clearance in a turbomachine between a rotary component of the turbomachine and a stationary sealing arrangement co-acting with the rotary component. The method comprises a step of removing heat from the sealing arrangement to reduce thermal expansion of the sealing arrangement during operation of the turbomachine.
In some embodiments, the method comprises the steps of: arranging a cooling chamber between the sealing arrangement and a stationary component, whereon the sealing arrangement is mounted; delivering a cooling fluid in the cooling chamber and removing heat from the sealing arrangement thereby.
The sealing arrangement according to the subject matter disclosed herein can be embodied in any turbomachine, where control over the sealing clearance by means of heat removal can be beneficial. Hot turbomachines, such as gas turbines, can take advantage of the arrangement described herein. Also compressors, such as axial and centrifugal compressors can be provided with a sealing arrangement as disclosed herein. This is particularly useful in case of compressors where the processed fluid reaches relatively high temperatures, such as compressors for CAES systems (Compressed Air Energy Storage systems) or ACAES systems (Adiabatic Compressed Air Energy Storage systems).
Features and embodiments are disclosed here below and are further set forth in the appended claims, which form an integral part of the present description. The above brief description sets forth features of the various embodiments of the present invention in order that the detailed description that follows may be better understood and in order that the present contributions to the art may be better appreciated. There are, of course, other features of the invention that will be described hereinafter and which will be set forth in the appended claims. In this respect, before explaining several embodiments of the invention in details, it is understood that the various embodiments of the invention are not limited in their application to the details of the construction and to the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced and carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein are for the purpose of description and should not be regarded as limiting.
As such, those skilled in the art will appreciate that the conception, upon which the disclosure is based, may readily be utilized as a basis for designing other structures, methods, and/or systems for carrying out the several purposes of the present invention. It is important, therefore, that the claims be regarded as including such equivalent constructions insofar as they do not depart from the spirit and scope of the present invention.
A more complete appreciation of the disclosed embodiments of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein
The following detailed description of the exemplary embodiments refers to the accompanying drawings. The same reference numbers in different drawings identify the same or similar elements. Additionally, the drawings are not necessarily drawn to scale. Also, the following detailed description does not limit the invention. Instead, the scope of the invention is defined by the appended claims.
Reference throughout the specification to “one embodiment” or “an embodiment” or “some embodiments” means that the particular feature, structure or characteristic described in connection with an embodiment is included in at least one embodiment of the subject matter disclosed. Thus, the appearance of the phrase “in one embodiment” or “in an embodiment” or “in some embodiments” in various places throughout the specification is not necessarily referring to the same embodiment(s). Further, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
In the following description and in the enclosed drawings reference is made to a centrifugal multistage compressor, for example a compressor for use in so-called CAES (Compressed Air Energy Storage Systems) applications. Those skilled in the art will however appreciate that the subject matter disclosed herein can be embodied in other turbomachines where similar technical issues arise.
Referring to
In the casing 3 a rotating shaft 9 is suitably supported. A plurality of impellers 11 are mounted on the shaft 9 and rotate therewith, under the control of a prime mover (not shown), for example an electric motor, a turbine or the like.
In some embodiments, a balancing drum 13 is further mounted on the shaft 9 for rotation therewith.
Return channels 15 formed in the diaphragm 7 are provide for returning the gas flow exiting each impeller 11 to the inlet of the subsequent impeller. The most downstream impeller (shown also in
As best shown in the enlargement of
Between the stationary diaphragm 7 and the impeller eye 11E a sealing arrangement 21 is provided.
The sealing arrangement 21 can comprise an annular sealing member 23. In some embodiments the annular sealing member 23 is mounted on the diaphragm 7 with the aid of a plurality of angularly spaced keys 25, which can maintain the annular sealing member 23 centered with respect to the diaphragm 7. The sealing arrangement 21 is mounted on the stationary component, i.e. on the diaphragm 7, such that the sealing arrangement and the stationary component can radially move one with respect to the other. In this way, differential thermal expansions of the annular sealing member 23 and the stationary component 7 are possible.
In some embodiments the diaphragm 7 is comprised of a seat 27 wherein the annular sealing member 23 is at least partly housed. A cooling chamber or cooling channel 29 is formed between the annular sealing member 23 and the seat 27 provided in the diaphragm 7. Sealing lips 23L can be provided around the annular sealing member 23 for sealing against the seat 27 of the diaphragm 7. The cooling chamber 29 is thus sealed against the volume where the impeller 11 is rotatably housed.
The cooling chamber 29 is in fluid communication with a source of cooling fluid. In some embodiments the cooling chamber is arranged as a part of a cooling fluid circuit, so that cooling fluid is delivered in and through the cooling chamber and removed therefrom. As best shown in the schematic cross section of
In
The arrangement disclosed here above allows a controlled circulation of a cooling fluid into and through the cooling chamber or cooling channel 29 of each impeller 11, for which such arrangement is provided.
The cooling fluid can be provided by a cooling fluid circuit schematically shown at 35 in
The cooling fluid can be any fluid suitable for removing heat from the sealing arrangement 21. In some embodiments an incompressible, liquid cooling fluid can be used, for example diathermic oil. This cooling fluid is particularly efficient in removing heat by forced convection through the cooling chamber or cooling channel 29.
In some embodiments a gaseous cooling fluid can be used. In particular embodiments, a cooling fluid is used, which is compatible with the gas being processed by the compressor 1. In this way, any leakage of cooling fluid from the cooling chamber 29 will not adversely affect the processing of the gas through the compressor 1.
Typically in CAES or ACAES applications, where the compressor 1 processes air, environment air can be used as cooling medium or cooling fluid in the cooling chamber 29.
The cooling fluid circuit 35 can be open towards the environment, so that the cooling fluid exiting the cooling chamber 29 is discharged in the environment, if the nature of the cooling fluid and other considerations so permit, for example if air is used as cooling fluid.
In other embodiments, the cooling fluid circuit 35 can be closed and the cooling fluid can be circulated therein, heat exchanging arrangements being possibly provided for removing heat from the cooling fluid flow, once the latter exits the cooling chamber 29.
In some embodiments, the pressure of the cooling fluid in the cooling chamber 29 is substantially less than the pressure of the gas being processed through the compressor 1. Since the cooling chamber 29 can be sealed against the impeller 11, leakage between the impeller and the cooling chamber 29 can be prevented and a low pressure can be established inside the cooling chamber 29. This reduces the power required for circulating the cooling fluid through the circuit 35 and the cooling chamber 29.
Circulating cooling fluid through the cooling chamber 29 and removing heat from the sealing arrangement 21 allows a control over the radial dimension and radial growth of the sealing arrangement 21 during start-up and steady state operation of the turbomachine, in order to obtain a better control over the radial clearance between the sealing arrangement 21 and the impeller eye 11E as will be discussed in greater detail here below.
In current art arrangements, where the sealing member 21 is constrained to the diaphragm 7, the radial dimension of the annular sealing member must be selected so as to provide sufficient clearance at start-up and sufficiently small clearance at steady state condition, bearing in mind that the radial growth of the impeller 11 at start-up is faster than the radial growth of the diaphragm 7, due to the higher thermal inertia of the diaphragm 7 with respect to the impeller 11.
In following Table 1 the dimension of the radial clearance in a current art machine at start-up and during steady state operation is given in millimeters, reference being made to an exemplary, non-limiting embodiment:
The sealing arrangement is designed and dimensioned so that, when the machine is non-operating and at room temperature, a radial clearance of 0.95 mm will exist between the sealing member and the rotary member, e.g. the impeller eye.
At start-up, the impeller eye 11E is subject to a radial growth due on the one hand to the mechanical deformation caused by centrifugal force applied to the impeller eye 11E. On the other hand, the impeller eye 11E expands due to fast temperature increase. Thermal expansion is particularly significant in the last stages of a centrifugal compressor 11 as shown in
During start-up the radial growth of the stationary component represented by the diaphragm 7 is much slower than the radial growth of the impeller 11, on the one side because no centrifugal forces deform radially outwardly the stationary component, and on the other side because the thermal inertia of the diaphragm 7 is such that thermal expansion is slower for the diaphragm 7 than for the impeller 11.
Consequently, radial expansion of the stator or stationary component 7 is around 0.25 mm, while the radial expansion of the impeller eye 11E is 0.70 mm.
Since the annular sealing member 23 is radially constrained to the diaphragm, the radial expansion of the annular sealing member is the same as the radial expansion of the diaphragm. Consequently, starting with a radial clearance of 0.95 mm in standstill conditions at room temperature, the total clearance at start-up is 0.50 mm.
As the compressor slowly reaches the steady state operating condition, the temperature of the diaphragm increases and consequently the radial dimension of the annular sealing member also increases. In the second column of Table 1 the radial expansion of the impeller eye 11E at steady state conditions is indicated as 0.25 mm, while the radial expansion of the diaphragm is 0.75 mm. The total radial clearance at steady state condition is therefore 0.85 mm. This relatively large radial clearance causes decay in the efficiency of the machine. A smaller radial clearance at steady state conditions is not suitable, since it would require a smaller clearance at start-up and consequent risk of rubbing contact between the impeller eye and the annular sealing member during start-up, due to the slower radial expansion of the diaphragm and the annular sealing member with respect to the radial expansion of the impeller.
The sealing member cooling and temperature control arrangement of the present disclosure solves or at least alleviates the above problem, resulting in smaller radial clearance at steady state conditions, as shown in Table 2:
Table 2 illustrates the dimension of the radial clearance between the impeller eye 11E and the annular sealing member 23 in a configuration according to the present disclosure and in an exemplary embodiment. The clearance dimension is expressed in mm. When the compressor is at still stand and at room temperature, the radial clearance between the annular sealing member 23 and the impeller eye 11E is again 0.95 mm. The radial expansion of the impeller eye 11E at start-up is again 0.70 mm and is due to the mechanical radial deformation caused by the centrifugal forces and to thermal expansion. The radial expansion of the diaphragm 7 is again 0.25 mm, this resulting in a total radial clearance of 0.50 mm at start-up. The same conditions as in the current art compressor (Table 1) are given, where no clearance control and sealing temperature control is provided.
Upon reaching of the steady-state operating conditions, however, the cooling fluid flowing through the cooling chamber 29 can remove heat from the sealing arrangement 21, thus reducing the radial expansion due to thermal expansion of the annular sealing member 23. In the example shown in Table 2, it is assumed that cooling of the sealing arrangement 21 is sufficiently efficient to reduce the radial expansion of the annular sealing member 23 to zero. Consequently, the total radial clearance between the annular sealing member 23 and the impeller eye 11E becomes 0.10 mm, which is less than the total radial clearance (0.85 mm) of the compressors according to the current art (Table 1) under the same steady state operating conditions. The reduced total radial clearance at steady state conditions increases substantially the overall efficiency of the compressor 1.
The effect of temperature control over the sealing arrangement discussed here above in connection with the sealing arrangement of the impeller eye can be exploited also in other parts of the compressor 1, for example to reduce the clearance between the balancing drum 13 and the sealing there around. In the enlargement of
The cooling chamber 45 can be formed, for example, between an annular groove 43G formed in the annular sealing member 43 and an annular expansion 17E provided on the stationary component 17A. Seals 47 can be provided around the groove 43G to seal the cooling chamber or channel 45.
In other embodiments, a seat for the annular sealing member 43, similar to seat 27, can be provided in the stationary component 17A.
In some embodiments a cooling fluid delivery duct 49 delivers a cooling fluid from a cooling fluid source, for example the fan 37 shown in
The cooling chamber 45 and relevant cooling fluid delivery arrangement provide for a temperature control of the annular sealing member 43 in quite the same manner as disclosed above in connection with the sealing arrangement 21 of the impeller eye.
Cooling of the annular sealing member 43 provides control over the clearance between the balancing drum 13 and the stationary component 17A, further contributing to the efficiency improvement of the compressor 1.
Between the stationary diaphragm 7 of the compressor and the impeller eye 11E a sealing arrangement 21 is provided. In the illustrated embodiment, the sealing arrangement 21 comprises an annular sealing member 23. In some embodiments the annular sealing member 23 is mounted on the diaphragm 7 with the aid of a plurality of angularly spaced keys 25, which can maintain the annular sealing member 23 centered with respect to the diaphragm 7.
In some embodiments the diaphragm 7 is comprised of a seat 27 wherein the annular sealing member 23 is at least partly housed. A cooling chamber or cooling channel 29 is formed between a sealing surface 23S of the annular sealing member 23 and the seat 27. In the embodiment shown in
Sealing gaskets 23L are provided around the annular sealing member 23, acting against opposing surfaces of the diaphragm 7. In the embodiment illustrated in
As described in connection with
In the embodiment shown in
While the disclosed embodiments of the subject matter described herein have been shown in the drawings and fully described above with particularity and detail in connection with several exemplary embodiments, it will be apparent to those of ordinary skill in the art that many modifications, changes, and omissions are possible without materially departing from the novel teachings, the principles and concepts set forth herein, and advantages of the subject matter recited in the appended claims. Hence, the proper scope of the disclosed innovations should be determined only by the broadest interpretation of the appended claims so as to encompass all such modifications, changes, and omissions. Different features, structures and instrumentalities of the various embodiments can be differently combined.
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FI2013A0237 | Oct 2013 | IT | national |
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PCT/EP2014/071795 | 10/10/2014 | WO | 00 |
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WO2015/055542 | 4/23/2015 | WO | A |
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Number | Date | Country | |
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20160238015 A1 | Aug 2016 | US |