Aspects herein relate to a container for sealing and shielding radioactive fluid. Methods of using and manufacturing the container are also described herein.
Radioactive fluids such as a radioactive gas can be packaged in vials that are placed within containers for transport. Existing containers are made of radiation shielding material, such as lead. Such existing arrangements rely upon the vials to seal and contain the radioactive gas, and thus the outer containers do not include a gas-tight seal for preventing leakage of radioactive gas. In some existing examples, the outer container includes a lid that is sealed to the container using tape. Such existing examples are not always able to prevent the escape of radioactive gases during a prolonged period of shipment.
According to one aspect, a container for a radioactive fluid is disclosed. The container includes a body having a hollow inner chamber for containing the radioactive fluid. The chamber includes an inner surface and an opening. A portion of the inner surface has a smooth burnished surface. The container also includes a cap that is removably couplable to the body for sealing the opening. The cap has a plug that is insertable into the chamber through the opening. The plug includes a groove, and an O-ring is disposed within the groove of the plug. An outer edge of the O-ring seats against the smooth burnished surface when the plug is fully received within the opening of the chamber. The body and the cap are made of a radiation shielding material.
According to another aspect, a method of manufacturing a container for a radioactive fluid is disclosed. The method includes forming a body having a hollow inner chamber for containing the radioactive fluid, where the chamber includes an inner surface and an opening. The method also includes burnishing at least a portion of the inner surface of the chamber to form a burnished portion of the inner surface and forming a cap that is removably coupleable to the body for sealing the opening, where the cap has a plug that is insertable into the chamber through the opening and the plug includes a groove. The method further includes coupling an O-ring to the cap by inserting the O-ring into the groove on the plug and inserting the plug into the opening of the chamber until the plug is fully received within the opening and the O-ring is seated against the burnished portion of the inner surface of the chamber to form a fluid tight seal. The body and the cap are made of a material substantially comprising a radiation shielding material.
The accompanying drawings are not intended to be drawn to scale. In the drawings, each identical or nearly identical component that is illustrated in various figures is represented by a like numeral. For purposes of clarity, not every component may be labeled in every drawing. Various embodiments of the invention will now be described, by way of example, with reference to the accompanying drawings, in which:
There exists a need to transport radioactive substances in leakproof containers that are able to achieve total or nearly-total containment of the substance. Packaging for radioactive materials may be subject to safety regulations established by government agencies such as the Department of Transportation (DOT) and associations such as the International Air Transport Association (IATA). Unintended leakage and release of substances such as radioactive drugs may pose a health risk, may give rise to loss of radioactivity from the dose that may render a study using the dose non-diagnostic, etc. One example of a transported radioactive substance is a radioactive fluid such as a radioactive gas or a radioactive liquid. One example of a radioactive gas is xenon Xe-133 gas. Other examples of radioactive gases include, but are not limited to: Xe-127, krypton Kr-81m, iodine I-129 and I-131. Examples of radioactive liquids include, but are not limited to: gallium Ga-67, thallium Tl-201, indium I-111 and fluorine F-18.
There also is a need for a container that is able to maintain a fluid tight seal when the cap is subjected to various forces. For example, during shipment via aircraft, the container may be subjected to a pressure differential across the cap (i.e., the pressure inside the container being higher than the pressure outside the container), or physical trauma, such as vibrations or being dropped, which may tend to decouple the cap from the container body.
For ease of use, the container should permit a user to be able to manually remove the cap (by hand or using a hand tool such as a pair of pliers) from the container body. In most user environments, it is necessary to be able to remove the cap without resort to complicated machinery or tools.
According to one aspect of the invention, the container is arranged to form a fluid tight seal to contain a radioactive fluid, and is particularly configured to provide a gas-tight seal. In one embodiment, the container includes a body having a hollow inner chamber having a seal or the like for containing radioactive fluid. The container also includes an associated cap that is removably couplable to the body for sealing the opening. The cap forms a gas tight seal with the body by way of an interference fit between a sealing element and an abutment surface.
According to another aspect, the container is specially arranged to achieve a balance between resisting unwanted opening as a result of a pressure change, temperature change or physical trauma such as vibration or dropping while permitting manual opening by a user.
Many materials may be used to form the container. The most commonly used material is lead, because it is relatively inexpensive, is readily available and is very effective as a radiation shielding material. However, lead is soft and, especially when cast, has a relatively porous and uneven surface. Thus, it is very difficult to form a fluid-tight seal between a cap and the surface of a lead container. Accordingly, in another aspect of the invention, the sealing surface on the interior of the container is burnished using a tool to provide a smooth surface free of porosity and other irregularities.
Turning now to the figures,
Typically, when shipping the container, the container is placed inside a shipping package with shock-absorbing foam inserts.
As mentioned above, according to one aspect, the container is arranged to form a fluid tight seal by way of an interference fit between a sealing element and a burnished abutment surface, and is particularly suited to form a gas tight seal. As seen in
With the O-ring 30 coupled to the plug 24 of the cap 20, the cap can be coupled to the body of the container by inserting the plug 24 into the opening 12. In order to achieve an interference fit that helps to form a gas tight seal, the outside diameter of the O-ring when mounted to the plug must be larger than the inside diameter of the container body. In one embodiment, the outside diameter of the O-ring when mounted to the plug is 0.657 inches, while the inside diameter of the container body ranges from 0.640 to 0.645 inches. As such, the outside diameter of the O-ring 30 when mounted to the plug ranges from 0.012 to 0.017 inches greater than the inside diameter of the container body.
To further aid in forming a seal, at least a portion 16 of the inner wall 14 may be burnished to provide a smooth surface against which the O-ring seals. The burnished surface is substantially free of porosity and other irregularities such that the O-ring 30 and the burnished surface of portion 16 form a gas tight seal. As best seen in
In some embodiments, the combination of O-ring 30 and portion 16 is capable of sealing container 1 when the pressure inside the chamber 11 is higher than the pressure outside by 7 to 13.8 psi, by 7 to 15 psi, by 4 to 15 psi or by less than or equal to 13.8 psi. In some embodiments, the combination of O-ring 30 and portion 16 is capable of sealing container 1 and preserving the containment of radioactive materials when subject to temperatures in the range of −40° C. to 70° C. In some embodiments, the combination of O-ring 30 and portion 16 is capable of sealing container 1 and preserving the containment of radioactive material when subject to physical trauma such as vibration. With the container 1 held inside a shipping package with shock-absorbing foam inserts, the combination of the O-ring 30 and portion 16 is capable of preserving the containment of radioactive material within the container 1 when the shipping package is subject to a drop of up to 9 meters.
Specific dimensions of a container body and cap according to one aspect of the invention are labeled in
As mentioned above, according to one aspect, the container is arranged to permit a user to manually remove the cap 20 from the container body 10 when desired. In some embodiments, the cap rim 22 includes features that aid in manual removal of the cap 20. As best seen in
The user may manually remove the cap from the container by hand, or by using a hand tool. One example of such a hand tool is a pair of pliers 70, shown in
According to another aspect of the invention, the container 1 is arranged to attenuate radiation emitted by the radioactive fluid located within the container. In some embodiments, the container 10 is made of a material that substantially comprises a radiation shielding material. In one embodiment, the container body 10 and cap 20 are made predominantly of lead. The container body 10 and cap 20 may also contain other materials as well. In one embodiment, the container body 10 and cap 20 are made of about 96 to 97.3% lead and about 2.5 to 3.5% antimony, about 0.1 to 0.3% tin, about 0.1 to 0.2% arsenic and trace amounts of copper, bismuth, silver, nickel and sulfur. In other embodiments, the container body 10 and cap 20 may be made of other radiation shielding materials such as actinium, antimony, barium, bismuth, bromine, cadmium, cerium, cesium, gold, iodine, indium, iridium, lanthanum, lead, mercury, molybdenum, osmium, platinum, polonium, rhenium, rhodium, silver, strontium, tantalum, tellurium, thallium, thorium, tin, tungsten, uranium or zirconium.
The process for manufacturing the container will now be discussed. In one embodiment, the container body 10 and the cap 20 are formed using a casting process. In other embodiments, the container body 10 and cap 20 may be formed using extrusion, forging, machining, or any other suitable process. The cap 20 is formed with a plug 24 preferably having a circumferential groove 26. The groove 26 may be formed simultaneously with the formation of the cap 20 (e.g., the mold used to create the cap includes a protruding ring geometry that forms the groove), or the groove 26 may be later milled or etched or otherwise formed after the cap 20 has been formed. The O-ring 30 is coupled to the cap by expanding the O-ring 30 to a diameter greater than that of plug 24 and placing the O-ring around plug 24 and preferably in groove 26.
In some embodiments, portion 16 of inner wall 14 is burnished using a specialized burnishing tool 50. In one embodiment, as shown in
The burnishing tool 50 may be held within a holder 60 shown in
With the O-ring 30 coupled to the plug 24, the plug 24 is inserted into the opening 12 of the chamber 11 until the plug 24 is fully received within the chamber opening 12 and the O-ring 30 is seated against the burnished portion 16 of the inner wall 14 of the chamber to form a fluid tight seal, and is particularly suited to form gas tight seal. In some cases, the cap 20 is rotated relative to the container body 10 while inserting the plug 24 into the chamber opening 12. Such a motion may help to avoid rolling, twisting, kinking, unseating or otherwise negative behavior of the O-ring 30 during capping of the container 1. In one embodiment, the cap 20 is twisted one quarter-turn relative to the container body 10 while the cap plug 24 is inserted. Capping of the containers may be accomplished by hand, with a hand tool, or with an automatic capping machine.
Also, as described herein, the container 1 may be used for containing and shielding other radioactive substances, including other gaseous materials, liquids or solids.
Having thus described several aspects of at least one embodiment of this invention, it is to be appreciated that various alterations, modifications, and improvements will readily occur to those skilled in the art. Such alterations, modification, and improvements are intended to be part of this disclosure, and are intended to be within the spirit and scope of the invention. Accordingly, the foregoing description and drawings are by way of example only.
This application is a national stage filing under 35 U.S.C. § 371 of International Application No. PCT/US2015/053724, filed Oct. 2, 2015, which was published under PCT Article 21(2) in English, and which claims the benefit of U.S. Provisional Application No. 62/060,291 filed Oct. 6, 2014, and entitled “SEALING CONTAINER AND METHOD OF USE”, the entire contents of which are incorporated by reference herein.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US2015/053724 | 10/2/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2016/057328 | 4/14/2016 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
5519931 | Reich | May 1996 | A |
7473918 | Yanke et al. | Jan 2009 | B2 |
20020130100 | Smith | Sep 2002 | A1 |
20080086025 | Van Der Lee et al. | Apr 2008 | A1 |
Number | Date | Country |
---|---|---|
1 632 268 | Mar 2006 | EP |
2 134 088 | Aug 1984 | GB |
Entry |
---|
International Search Report and Written Opinion dated Dec. 21, 2015 in connection with Application No. PCT/US2015/053724. |
Extended European Search Report for EP App. No. 15849209.0 dated Apr. 18, 2018. |
International Preliminary Report on Patentability for PCT/US2015/053724 dated Apr. 20, 2017. |
Number | Date | Country | |
---|---|---|---|
20180268951 A1 | Sep 2018 | US |
Number | Date | Country | |
---|---|---|---|
62060291 | Oct 2014 | US |