Sealing container

Abstract
The plastic container includes a container top and a container bottom. The container utilizes a cut-back closure device which maintains the container top in a secure position relative to the container bottom and also forms a nearly leak proof seal. The container top includes gripping tabs which facilitate the separation of the container top from the container bottom and permit container venting. The plastic container is suited for microwave cooking, top-shelf dishwashing and freezer use.
Description




FIELD OF THE INVENTION




The invention relates to sealing containers and more particularly, to a closure device and corner tab feature for such containers.




BACKGROUND OF THE INVENTION




Rigid thermoplastic food containers may be classified into two distinct categories. The first category of containers are the containers that the consumer acquires during the purchase of dairy or deli foods at a retail store. This category of container is often referred to as an “inexpensive” container since usually the consumer's intention is to purchase the food in the container irrespective of the type of container. Since the consumer pays the retail price necessary to purchase the food, they often think of the container as an inexpensive item which they may save for re-use at a later date.




With respect to this first category of container, a group includes the inexpensive convenience containers which consumers frequently acquire when purchasing deli foods. Generally, these “deli” containers need only to perform the function of providing a highly visible display and to provide containment of solid foods, such as, bakery items, salads or fruit at refrigeration temperature to ambient temperature. Often, the material of choice is a high clarity grade of APET (amorphous polyethylene terephthalate) or PS (polystyrene) and the containers are manufactured into many shapes by a thermoforming process so as to provide wall thicknesses of about 10-20 mils. This wall thickness range represents the low end of wall thicknesses generally seen in rigid thermoplastic food containers and as a consequence the containers can be made very inexpensively. Thus, the consumer may deem the container disposable, i.e. discardable without significant monetary loss that can be attributed to the cost of acquiring the container. In addition, the weight to volume ratio (i.e. the weight of the container over the volume of the container) of these containers is approximately 33.8-37.2 grams/liter for the total of the top and bottom of the container.




Since these deli containers have no elevated temperature requirements and thus can be formed from APET or PS, their low heat distortion temperature makes them highly unsuitable for microwave cooking applications. Furthermore, because the containers are not designed to provide a secure seal for liquid foods, the containers may leak if inverted while attempting to contain such foods during re-use by the consumer. Also, because the materials of construction are generally brittle, these containers will generally crack if stressed mechanically and thus are not very durable. Although these “deli” containers are inexpensive, their lack of heat resistance, durability and poor sealing characteristics severally limit their use.




“Dairy” containers also represent another group of thermoplastic containers that can be characterized as “inexpensive”. These containers are designed to hold butters, fresh and processed cheeses, yogurts, and read-serve sauces at retail. Often these containers are filled by a food producer while the food contents are hot enough to flow freely into the container. In these cases, the materials of choice for such containers are generally PP (polypropylene) or HDPE (high density polyethylene) owing to their elevated temperature performance characteristics. The container bottoms are manufactured by an injection molding or thermoforming process. The container bottoms made by injection molding have a wall thickness of about 20-40 mils. The container bottoms made by thermoforming have a wall thickness of about 10-20 mils. Like the “deli” containers, the “dairy” containers can be made very inexpensively and as such the consumer may deem the container disposable after limited re-use. The weight to volume ratio of the injection molded containers is approximately 43.9-57.4 grams/liter for the total of the top and bottom of the container. The weight to volume ratio of the thermoformed containers is approximately 37.2 -54.1 grams/liter for the total of the top and bottom of the container.




These dairy containers almost always are formed into a round, somewhat cylindrical shape which is well suited to the requirements of high speed labeling equipment. The cylindrical shape is an inefficient shape compared to other shapes such as a rectangle or square with regard to storage space utilization.




Also the dairy containers should prevent moisture loss, oxygen permeation, and odor absorption which if not prevented would undesirably alter the food contents. The food producer solves these problems by completely enclosing the head space above the food by application of a lidding material, such as, foil or thermoplastic barrier film which is continuously sealed to the upper lip of the container bottom. The container generally will also include a removable rigid thermoplastic lid that is placed over the continuously sealed lidding foil or film so that puncture protection is provided. The lid has a wall thickness of about 10 to 20 mils. The rigid thermoplastic container lid usually engages the container bottom so as to provide a crude fit, but it does not have to provide a secure leakproof seal since the lidding material accomplishes this function. Thus when the consumer goes to re-use the container, they may find that the container's seal is unsuitable for rough transport and handling of liquid foods, since the lidding material has been peeled off during consumption of the original contents and only the crude fitting rigid lid remains.




The lid is usually made from a softer polyethylene material which often does not have the same heat resistance of the container bottom. Thus, when the consumer goes to re-use the container, they may find that the lid is easily distorted during microwave heating.




Finally, the dairy container materials are usually highly pigmented to provide opacity in order to prevent light-induced oxidation of fat-containing dairy products so as to extend store shelf-life. The consumer may prefer a see-through container which allows easy recognition of food contents during re-use of the container. Thus, dairy containers would be unsuitable in this regard. Although these dairy containers are inexpensive, their round shape, lack of a heat resistant lid, poor sealing characteristics, and opacity severely limit their re-use after the original food contents have been consumed.




For example, many consumers choose to take their lunch to work. While in transit, containers are frequently resting on uneven surfaces or being jostled from ordinary movements, and as a result, the contents of an inexpensive container may leak onto clothing, upholstery, and/or other food. In addition, the inexpensive containers may not be suitable for microwave use, and the food must be removed from the container and placed on dishware suitable for microwave cooking before being heated.




The second category of food containers consists of expensive durable containers which may utilize more expensive plastic materials and thick container walls. These containers address the shortcomings of the inexpensive containers in that they may be suitable for microwave, dishwasher, and freezer use and provide a secure seal which will not leak. However, these containers may employ costly materials. In addition, due to their sophisticated design elements, these containers generally require heavier construction to enable manufacture within the limitations associated with the injection molding process from which these containers are made. These containers have wall thicknesses of about 20 to 80 mils. Thus, this second category of containers become too expensive for disposable use. As a result, a consumer taking his or her lunch to work in an expensive durable container must be burdened with also transporting the container from work to home. The weight to volume ratio of these containers is approximately 67.6-219.6 grams/liter for the total of the top and bottom of the container.




Thus, it would be advantageous if a container were available that possessed the durability, sealing characteristics and features (i.e. microwaveable, freezable, and dishwasher safe) of the expensive containers at a cost which affords the user the option to dispose of it either after very limited use or after extended use.




OBJECTS OF THE INVENTION




It is a general object of the present invention to provide a tight sealing container at a price appropriate for disposable use. Another object of the present invention is to provide a semi-transparent container to ensure satisfactory visibility of the container contents. Another object of the present invention is to provide a container that is suited for microwave use. A further object of the invention is to create a container that is top-shelf dishwasher safe. Another object of the present invention is to provide a container that maintains its sealing characteristics while in freezer type temperatures.




A further object of the present invention is to provide a corner tab feature that will facilitate removing the container top from the container bottom. Another object of the invention is to provide a container top which may be positioned in a manner to permit container venting.




Another object of the present invention is to provide a container top which will receive a container bottom during container stacking. Another object of the invention is to provide a container bottom which is nestable with other container bottoms. A further object of the present invention is to provide a container top which is nestable with other container tops.




Another object of the present invention is to provide a sealable container which reduces manufacturing costs, while enabling diverse shapes other than round, such as, rectangle or square.




Other objects and advantages of the invention will become apparent upon reading the following description and upon reference to the drawings.




SUMMARY OF THE INVENTION




The present invention consists of an inexpensive tight sealing plastic container suited for microwave cooking, top-shelf dishwashing and freezer use. The container utilizes a cut-back closure device of which the retaining bead of the container bottom maintains the container top in a secure position. The container top is slightly larger than the container bottom. The difference in sizes provides an interference fit and forms a nearly leak proof seal along the inside vertical sealing wall of the container. The container top provides gripping tabs which facilitate the separation of the container top from the container bottom and permit container venting.











BRIEF DESCRIPTION OF THE DRAWINGS




For a more complete understanding of this invention reference should now be had to the embodiments illustrated in greater detail in the accompanying drawings and described below by ways of examples of the invention. In the drawings:





FIG. 1

is a bottom perspective view of a container having a top and bottom for food or the like;





FIG. 2

is a top plan view;





FIG. 3

is a side elevation view;





FIG. 4

is an end elevation view;





FIG. 4A

is a partial cross-sectional view (similar to the view of

FIG. 16B

) of stacked container bottoms;





FIG. 5

is a bottom plan view;





FIG. 6

is a perspective view of the container bottom;





FIG. 7

is a top plan view of the container bottom;





FIG. 8

is a side elevation view of the container bottom;





FIG. 9

is an end elevation view of the container bottom;





FIG. 10

is a bottom plan view of the container bottom;





FIG. 11

is a bottom perspective view of the container top;





FIG. 12

is a bottom plan view of the container top;





FIG. 13

is a side elevation view of the container top;





FIG. 14

is a cross-sectional view taken along line


14





14


of

FIG. 2

;





FIG. 15

is a top plan view of the container top;





FIG. 15A

is a top plan view of another embodiment of a tab for the container top;





FIG. 15B

is a bottom plan view of the tab in

FIG. 15A

;





FIG. 15C

is a cross sectional view of the tab in

FIGS. 15A and 15B

;





FIG. 15D

is a top plan view of another embodiment of a tab for the container top;





FIG. 15E

is a bottom plan view of the tab in

FIG. 15D

;





FIG. 15F

is a cross sectional view of the tab in

FIGS. 15A and 15B

.





FIG. 16

is a cross-sectional view taken along line


16


-


16


of

FIG. 7

;





FIG. 16A

is an enlarged partial view of area


16


A in

FIG. 16

;





FIG. 16B

is the view of

FIG. 16A

with dimensional parameters;





FIG. 16C

is another embodiment of the closure device for the container bottom;





FIG. 17

is a cross-sectional view taken along line


17


-


17


of

FIG. 12

;





FIG. 17A

is an enlarged partial view of area


17


A in

FIG. 17

;





FIG. 17B

is the view of

FIG. 17A

with dimensional parameters;





FIG. 17C

is the view of

FIGS. 16A and 17A

in an engaged position;





FIG. 17D

is the view of

FIG. 17A

in a stacked formation;





FIG. 17E

is a cross-sectional view of the container bottom in FIG.


16


and the container top in

FIG. 17

in a stacked formation;





FIG. 18

is a bottom perspective view of another embodiment of a container having a top and bottom for food or the like;





FIG. 19

is a top plan view of the container in

FIG. 18

;





FIG. 20

is a side elevation view of the container in

FIG. 18

;





FIG. 21

is a bottom plan view of the container in

FIG. 18

;





FIG. 22

is a perspective view of the container bottom in

FIG. 18

;





FIG. 23

is a top plan view of the container bottom in

FIG. 22

;





FIG. 24

is a side elevation view of the container bottom in

FIG. 22

;





FIG. 25

is a bottom plan view of the container bottom in

FIG. 22

;





FIG. 26

is a cross-sectional view of the container bottom taken along line


26





26


of

FIG. 23

;





FIG. 27

is a bottom perspective view of the container top in

FIG. 18

;





FIG. 28

is a bottom plan view of the container top in

FIG. 27

;





FIG. 29

is a side elevation view of the container top in

FIG. 27

;





FIG. 30

is a top plan view of the container top in

FIG. 27

;





FIG. 31

is a cross-sectional view of the container top taken along line


31





31


of FIG.


28


.











DETAILED DESCRIPTION OF THE DRAWINGS




Referring to

FIG. 1

, the container


100


consists of a flexible plastic container bottom


102


which is sealingly closed by a flexible plastic container top


104


.




As illustrated in

FIG. 6

, the container bottom


102


, has a bottom surface


120


, four sidewalls


122


,


124


,


126


,


128


, a stacking recess


130


, a denesting shoulder


134


, and a closure device


136


.




The sidewalls


122


,


124


,


126


,


128


extend upwardly and slightly outwardly from the periphery of the bottom surface


120


. At the termination of the sidewalls, an outwardly and substantially horizontally extending denesting shoulder


134


is provided which merges into the base of the closure device


136


. The bottom surface


120


provides a stacking recess


130


extending upwardly to an upper substantially horizontal surface


132


.




Referring to

FIG. 16A

, the closure device


136


comprises an inner vertical sealing wall


150


, a retention bead


140


, an outer vertical wall


162


and a skirt


142


. The terms “inner” and “outer” are used with respect to the reference line


137


shown in FIG.


16


A. The terms “inwardly” and “outwardly” are used with respect to the reference line


137


and moving in a clockwise direction


139


as shown in FIG.


16


A.




The vertical sealing wall


150


extends from the denesting shoulder


134


and merges into the retention bead


140


. The retention bead


140


may include an upwardly and outwardly extending cut-back portion


152


, an inner vertical portion


153


, an upwardly and inwardly extending lead-in portion


154


, a horizontal rim surface


156


, a downwardly and outwardly extending lead-in portion


158


, an outer vertical portion


159


, and a downwardly and inwardly extending cut-back portion


160


.




The outer vertical wall


162


joins the retention bead


140


and the skirt


142


. The skirt


142


may include a first downwardly and outwardly extending portion


164


, a second downwardly and outwardly extending portion


166


of a more vertical position than the first portion


164


, and a substantially horizontal lip


168


.




As shown in

FIG. 4A

the container bottoms may be stacked together in a nested formation. When the container bottoms


102


are nested, the denesting shoulder


134


of the upper container bottom rests on the upwardly and inwardly extending lead-in portion


154


of the lower container bottom. The inner vertical sealing wall


150


of the container bottom


102


is designed of a necessary length to maintain an air space


170


between the sidewalls


122


of the lower container bottom and the sidewalls


122


of the upper container bottom such that the interlocking of container bottoms is avoided. The height of the vertical sealing wall


150


is dictated by the draft angle of the sidewall


122


. Furthermore, the container bottoms


102


provide a low stacking height when nested together to facilitate packaging and minimize storage space.





FIG. 16B

represents a container bottom closure device


136


of the present invention. The representative dimensions of the various parameters are given as follows:


















PARAMETER




FIRST RANGE




SECOND RANGE




PREFERRED











200




5-20 degrees




 8-16 degrees




15 degrees






202




5-20 degrees




 8-16 degrees




15 degrees






204




17-140 mils









35 mils






206




25-200 mils









50 mils






208




60-484 mils









121 mils






210




81-648 mils









162 mils






211




105-844 mils




216 mils






212




123-984 mils









246 mils






214




156-1248 mils









312 mils






216




211-1688 mils









422 mils






218




0-80 degrees




 5-45 degrees




10 degrees






220




10-80 degrees




25-65 degrees




45 degrees






222




10-80 degrees




25-65 degrees




45 degrees






224




10-80 degrees




25-65 degrees




45 degrees






226




20-160 mils









40 mils (radius)







(radius)






228




37-296 mils









74 mils






230




46-372 mils









93 mils






232




54-436 mils









109 mils






234




112-900 mils









225 mils






236




115-920 mils









230 mils






238




130-1040 mils









260 mils






240




136-1088 mils









272 mils






242




164-1312 mils









328 mils















FIG. 16C

represents another embodiment of a closure device


136


A for the container bottom. The closure device


136


A is the same as closure device


136


except the inner vertical portion


153


A is longer than the inner vertical portion


153


of closure device


136


. The representative dimensions of the parameters which are different from

FIG. 16B

are given as follows:


















PARAMETER




FIRST RANGE




SECOND RANGE




PREFERRED











203




14-112 mils









28 mils






207




38-304 mils









76 mils






229




41-324 mils









81 mils














The container top


104


as illustrated in

FIG. 11

comprises a bottom surface


300


, an inner stacking bead


302


, an outer stacking bead


304


, gripping tabs


306


and a closure device


308


.




Referring to

FIG. 17

, each stacking bead


302


,


304


may include an inner vertical portion


310


and an outer vertical portion


312


and a horizontal portion


314


such that an inverted “U” shape is formed. The inner stacking bead


302


runs continuously along the bottom surface


300


forming a substantially rectangular ring as viewed in FIG.


12


. The outer stacking bead


304


also runs continuously along the bottom surface


300


, forming a substantially rectangular ring outside the perimeter of the inner stacking bead


302


and inside the perimeter of the closure device


308


.




As depicted in

FIG. 17E

, the inner stacking bead


302


of the container top


104


is adapted to fit within the stacking recess


130


of the container bottom. The outer bead


304


is designed to secure the perimeter of the bottom surface


120


of the container bottom


102


. The stacking beads


302


,


304


keep the closed containers in vertical alignment when placed in a stacked position thereby minimizing shelf space within a cabinet, refrigerator or freezer while providing for a stable stack.




The gripping tabs


306


are formed adjacent to the corners of the container top, outside the perimeter of the closure device


308


. As viewed in

FIG. 12

, the tabs


306


are located at opposite corners of the container top


104


such that a tab in the top left-hand corner of the container top would have a corresponding tab in the lower right-hand corner of the container top.




Referring to FIGS.


12


-


15


, each tab


306


comprises three upper inverted “U” shaped ribs


316


and two lower “U” shaped ribs


318


all of which extend outwardly from the periphery of the container top. The ribs


316


,


318


have a reinforcing and stiffening effect which provide a means of leverage in separating the container top


104


from the container bottom


102


. The ribs


316


,


318


further provide a frictional gripping surface to minimize slippage when grasping the tab


306


.




The gripping tab may also include cross-ribs to improve the grip on the tab. The cross-ribs may be perpendicular to the other ribs or the tab may only include the cross-ribs. Referring to FIGS.


15


A-


15


C, the tab


306


A includes three upper inverted “U” shaped ribs


316


A and two lower “U” shaped ribs


318


A. In addition, the tab


306


A also includes upper cross ribs


317


A on the upper ribs


316


A and lower cross ribs


319


A on the lower ribs


318


A. If necessary, the tab may include another set of cross-ribs located near the outside edge of the tab. In another embodiment, the tab includes the upper and lower ribs


316


A,


318


A and the upper cross ribs


317


A, but not the lower cross ribs


319


A. In a further embodiment, the tab includes the upper and lower ribs


316


A,


318


A and the lower cross ribs


319


A, but not the upper cross ribs


317


A. In yet another embodiment, the upper and lower ribs


316


A,


318


A are eliminated from the tab and instead the tab includes the upper cross ribs


317


A and/or the lower cross ribs


319


A.




Furthermore, the tab


306


B may include an indented portion on the tab or on the ribs to improve the grip on the tab. Referring to FIGS.


15


D-


15


F, the tab


306


B includes three upper inverted “U” shaped ribs


316


B and two lower “U” shaped ribs


318


B. In addition, the tab


306


B also includes an indented portion


321


B on the lower ribs


318


B. If necessary, the tab may include another set of indented portions near the outside of the tab. The tab may be manufactured with the indented portion in the indented position


323


B. In other embodiments, the tab may be manufactured with the indented portion in the neutral position


323


C or the extended position


323


D and when the user grips the tab, the indented portion collapses to indented position


323


B. The indented portion collapses because the material is thinner at the indented portion than the surrounding portions of the tab.




In another embodiment, the indented portion(s) could be located on the upper rib(s)


316


B. In a further embodiment, the upper and lower ribs


316


B,


318


B are eliminated from the tab and instead the tab includes indented portion(s).




Referring to

FIGS. 11

,


12


and


14


, the tabs


306


provide a recess


320


in the downwardly and inwardly extending cut-back portion


372


of the closure device


308


adjacent to the base of the tab


306


. As a result, the recess


320


provides less interference contact with the container bottom


102


during the removal or engagement of the container top


104


while still providing an adequate cut-back portion to maintain proper sealing of the closure device.




By utilizing the tab


306


and the recess


320


, less force is required to remove the container top


104


from the container bottom


102


. For example, the force required to close the container top


104


onto the container bottom


102


is approximately 27 pounds. However, the force required to open the container top


104


from the container bottom


102


using the tab


306


is approximately 1.8 pounds. Similarly, the force required to close the container top


604


onto the container bottom


602


in FIGS.


18


-


31


is approximately 31 pounds and the force required to open using the tab is approximately 1.6 pounds. These forces demonstrate the advantage of the tab and the leverage which the tab provides in opening the container. The lower opening force also reduces the possibility for container failure due to stress and fatigue.




In addition, the lower opening force may be beneficial when the container is used in a freezer. Some materials which may be used to make the container may become brittle at or near freezer temperatures. Consequently, if the container is removed from the freezer and immediately opened, the material for the container (and thus the container) are subject to the failure if the opening force is too high. Therefore, the lower opening force reduces the possibility of failure when the container is removed from the freezer and immediately opened.




The tab recess


320


also permits container venting by allowing the corner of the container top


104


to be removed from the container bottom


102


while still maintaining a seal around the remaining perimeter of the container. This feature is useful in microwave cooking where the container top


104


prevents food from splattering onto the inside surface of the microwave while still allowing the container to vent.




In one embodiment depicted by

FIG. 17A

, the container top closure device


308


may include an upwardly and inwardly extending lead-in portion


360


, an inner vertical sealing portion


362


, an upwardly and outwardly extending cut-back portion


364


, an upwardly and inwardly extending portion


366


, a horizontal surface


368


, a downwardly and outwardly extending portion


370


, a downwardly and inwardly extending cut-back portion


372


, an outer vertical portion


374


, a downwardly and outwardly extending lead-in portion


376


and a substantially horizontal lip


378


. The terms “inner” and “outer” are used with respect to the reference line


381


shown in FIG.


17


A. The terms “inwardly” and “outwardly” are used with respect to the reference line


381


and moving in a clockwise direction


383


as shown in FIG.


17


A.





FIG. 17B

illustrates the container top closure device


308


shown in

FIG. 17A

of the present invention. The representative dimensions of the various parameters are given as follows:


















PARAMETER




FIRST RANGE




SECOND RANGE




PREFERRED











500




10-80 degrees




25-65 degrees




45 degrees






502




5-20 degrees




 8-16 degrees




15 degrees






504




5-20 degrees




 8-16 degrees




15 degrees






506




10-80 degrees




25-65 degrees




45 degrees






508




140-1124 mils









281 mils






510




135-1084 mils









271 mils






512




103-828 mils









207 mils






514




101-812 mils









203 mils






516




134-676 mils









169 mils






518




120-644 mils









161 mils






520




28-228 mils









57 mils






522




24-196 mils









49 mils






524




10-80 degrees




25-65 degrees




45 degrees






526




10-80 degrees




25-65 degrees




45 degrees






528




172-1380 mils









345 mils






530




157-1260 mils









315 mils






532




134-1076 mils









269 mils






534




130-1044 mils









261 mils






536




120-960 mils









240 mils






538




50-404 mils









101 mils






540




34-276 mils









69 mils






542




18-144 mils









36 mils














As shown in

FIG. 17D

, when container tops


104


are stacked together in a nested formation, the closure device


308


of the upper container top


104


rests upon the closure device


308


of the lower container top


104


. More specifically, the lead-in portions


360


,


376


of the upper container top


104


rest upon the upwardly and inwardly extending portion


366


and the downwardly and outwardly extending portion


370


of the lower container top


104


respectively. The portions in contact


360


,


366


,


370


,


376


prevent the container tops


104


from interlocking as well as provide horizontal support for retaining the nested stack in a secure position.




As shown in

FIG. 17C

, the closure device


308


of the container top


104


is engaged with the closure device


140


of the container bottom


102


. The closure devices are engaged by positioning the lead-in portions


360


,


376


of the container top over the lead-in portions


154


,


158


of the container bottom. A vertical force is then applied to the container top


104


to overcome the interference between the closure devices


140


,


308


. The cut-back portions


364


,


372


of the thinner container top


104


deflect horizontally while passing over the lead-in portions


154


,


158


of the container bottom


102


. Once beyond the lead-in portions


154


,


158


of the container bottom


102


, the cut-back portions


364


,


372


of the container top


104


retract inwardly against the cut-back portions of the container bottom


152


,


160


. The retracting forces of the cut-back portions


364


,


372


of the container top


104


cause the container top


104


to move downwardly until the horizontal surface


368


of the container top


104


rests against the horizontal rim surface


156


of the container bottom


102


. In addition, the force created by the expanded cut-back portions


364


,


372


causes the container top


104


to audibly snap into place, indicating that the container is securely closed. In the engaged position, as shown in

FIG. 17C

, the cut-back portion


364


of the container top


104


is still deflected from its relaxed position. Thus, the cut-back portion


364


exerts a force against the inner sealing wall


150


of the container bottom


102


and forms a seal


402


.




The container top


104


is also designed slightly larger than the container bottom


102


. This difference in size forms an interference fit between the cut-back portion


364


of the container top


104


and the inner sealing wall


150


of the container bottom


102


. In one embodiment, the range of interference fit is 5 to 80 mils. As a result, when the two pieces are engaged, a strong inside seal


402


is formed around the inside perimeter of the container. Due to variations resulting from the thermoforming process and the polypropylene material, it is beneficial to have additional sealing points. Thus, the closure devices may have several other sealing areas when the container top engages the container bottom. Referring to

FIG. 17C

, a second seal


404


may occur where the inwardly extending portion


366


engages the lead-in portion


154


, a third seal


406


may occur where the horizontal surface


368


engages the horizontal rim surface


156


, a fourth seal


408


may occur where the outwardly extending portion


370


engages the lead-in portion


158


and a fifth seal


410


may occur where the cut-back portion


372


engages the cut back portion


160


.




Both the container bottom


102


and the container top


104


may be made of a plastic material. More particularly, the top and bottom may be fabricated by thermoforming a clarified polypropylene homopolymer material. In one embodiment, the container is made from clarified polyprohomo with the tradename 3289M and sold by Fina Oil and Chemical Co. which has the following properties:



















Typical








Value




ASTM Method


























Resin Properties








Melt Flow, g/10 min.




1.8




D-1238 Condition “L”






Density, g/cc




0.905




D-1505






Melting Point, ° F.




330




DSC






° C.




165






Mechanical Properties






Tensile, psi




5,200




D-638






M Pa




35.9






Elongation, %




10.0




D-638






Tensile Modulus, psi




240,000




D-638






M Pa




1,655






Flexural Modulus, psi




210,000




D-790






M Pa




1,450






Izod Impact @ 73° F.





D-256A






Notched-ft.lb./in.




0.8






J/m




40.0






Thermal Properties






Heat Deflection





D-648






° F. at 66 psi




240






° C. at 4.64 kg/cm


2






115






Barrier Properties






Moisture Vapor




0.45




E-96






Transmission @






100° F.(38°), 90% R.H.






gms/mil/100 in.


2


/24 hrs.






Oxygen Transmission, @




240




D-1434






73° F.(23° C.) cc/100 in


2








mil/24 hrs./atm.














In another embodiment, the container may be fabricated by thermoforming a clarified random copolyer polypropylene material, such as Pro-fax SR-256M from Monteli North America Inc., Wilmington, Del., U.S.A., which has the following properties:

















Resin Properties




Typical Value




ASTM Method











Melt Flow Rate, dg/min




2




D 1238






Density, g/cm


3






0.90




D 792B






Tensile Strength at Yield,




4,000 (28)




D 638






psi (M Pa)






Elongation at Yield, %




13




D 638






Flexural Modulus, 0.05 in/min,




130 (900)




D 790A






1% Secant, Kpsi (M Pa)






Flexural Modulus, 0.5 in/min,




135 (930)




D 790B






1% Secant, Kpsi (M Pa)






Rockwell Hardness, R Scale




69




D 785A






Deflection Temperature,




174 (79)




D 648






° F.(° C.) at 66 psi (455 kPa)






Notched Izod Impact Strength,




6.0 (320)




D 256A






ft-lbs/in. (J/m) at 73° F. (23° C.)






Melting Point ° F.




302




DSC






° C.




150














Furthermore, if the material is transparent or semi-transparent, it permits satisfactory visibility of the container contents.




Alternative plastic materials which would be suitable for fabricating the container by thermoforming include PS (polystyrene), CPET (crystalline polethylene terephthalate), APET (amorphous polethylene terephthalate), HDPE (high density polyethylene), PVC polyvinyl chloride), and PC (polycarbonate). A disadvantage of PS and APET is that their limited heat resistance makes these materials unsuitable for microwave cooking. A disadvantage of HDPE is lack of see-through clarity though this material is readily recyclable by current waste handling practices. A disadvantage of CPET is that it lacks see-through clarity though its heat resistance is suitable for convection oven use. Fabrication using PC will yield a container with enhanced functional performance over PP (polypropylene) except that its cost may be prohibitive for a limited, re-use disposable product.




The container bottom


102


is formed from a starting sheet thickness in the range of 15 to 120 mils and preferably 25-40 mils. In one embodiment, the container bottom


102


is formed from a starting sheet thickness of approximately 40 mils. Referring to

FIG. 16

, the wall thickness of the container bottom will vary due to the thermoforming process. The representative dimensions of various locations for different starting sheet thicknesses are given as follows:


















Dimension




Dimension







for 40 mils




for 25 mils







Starting




Starting






Parameter




Sheet




Sheet











560




17-21




10-13






562




33-37




21-23






564




20-26




12-16






566




12-17




 8-11






568




 8-10




5-6






570




16-18




10-11






572




 9-11




6-7






574




23-31




14-19














The container bottom


102


has a sufficient thickness to withstand the heat of microwave cooking and remain sturdy during lifting while laden with hot food and also withstand the heat of top-shelf dishwashing without deforming.




The container top


104


is formed from a starting sheet thickness in the range of 7 to 60 mils and preferably 12-18 mils. In one embodiment, the container top is formed from a starting sheet thickness of approximately 15 mils. Referring to

FIG. 17

, the wall thickness of the container top will vary due to the thermoforming process. The representative dimensions of various locations for different starting thicknesses are given as follows:


















Dimension




Dimension







for 15 mils




for 12 mils







Starting




Starting






Parameter




Sheet




Sheet











580




 8-12




 6-10






582




14-15




11-12






584




 8-11




6-9






586




6-8




5-6






588




14-15




11-12














The thinner container top reduces material costs and increases flexibility to more easily accommodate its removal from and engagement onto the container bottom. The container top


104


will maintain adequate flexibility for proper sealing even during typical freezer temperatures. Furthermore, the lack of surface detail in the container material provides for easy washing. The size of the container


100


as depicted in

FIGS. 1 through 5

is approximately 6 inches in length, 5 inches in width and 2.5 inches in height.




FIGS.


18


-


31


illustrate another embodiment of the present invention similar to that described in FIGS.


1


-


17


E except that the container is of a different size. The container


600


consists of a container bottom


602


and a container top


604


. The container


600


is approximately 6.5 inches in length, 6.5 inches in width and 2 inches in height.




The container bottom


602


is formed from a starting sheet thickness in the range of 18 to 140 mils and preferably 22-35 mils. In one embodiment, the container bottom


602


is formed from a starting sheet thickness of approximately 35 mils. Referring to

FIG. 26

, the wall thickness of the container bottom


602


will vary due to the thermoforming process. The representative dimensions of various locations for different starting sheet thicknesses are given as follows:


















Dimension




Dimension







for 40 mils




for 35 mils







Starting




Starting






Parameter




Sheet




Sheet











660




16-22




14-19






662




33-44




29-35






664




18-40




16-35






666




15-35




13-31






668




12-19




11-17






670




16-26




14-23






672




12-18




11-16






674




25-31




22-27














The container top


604


is similar to the container top


104


except the overall size corresponds to container bottom


602


. Specifically, the dimensional parameters including the starting sheet thicknesses and the finished wall thicknesses are the same as for the container top


104


noted above.




The weight to volume ratio (i.e., the weight of the container over the volume of the container) for the container


100


shown in FIGS.


1


-


17


is approximately 33.8 grams/liter for the total of the top and bottom of the container. The weight to volume ratio for the container


600


shown in FIGS.


18


-


31


is approximately 50.7 grams/liter for the total of the top and bottom of the container.




The container may include additional features. For example, the container top and/or the container bottom may have an area which allows the user to write information, such as, the date. The write-on area could be an opaque color, such as, an opaque white, which would receive a contrasting color from a writing instrument, such as, a marker with black ink. The write-on area could be incorporated into the material for the container or could be applied to the material, such as, by printing.




Another feature which can be included on the container are volume marks. The container bottom can have marks on the side of the container indicating a specific volume, such as, ounces, pints, cups, or milliliters. For example, the marks may indicate one ounce, two ounces, etc. and include the appropriate text. The marks may be formed into the material or the marks may be applied to the material, such as, by printing.




The container may also include a visual indication of closure between the container top and the container bottom. The visual indication may be a color change in the area where the container top engages the container bottom. In one embodiment, the closure device on the container top may be a first color, such as, a translucent blue and the closure device on the container bottom may be a second color, such as, an opaque yellow. When the closure devices are occluded, the first and second colors produce a third color, such as, a green which is visible to the user to indicate that the container is sealed. Alternatively, the color change can result from the appearance or loss of a color as a result of hindrance by the closure portions. Examples of color change closures and techniques for forming a color change seal are shown in U.S. Pat. Nos. 4,186,786, 4,285,105, 4,829,641, 4,907,321, 5,248,201, 5,356,222, 5,252,281 and 5,427,266 which are incorporated herein by reference. In another embodiment a visual indication of closure can be provided to the container by forming complimentary patterns in the mating areas of the bottom and lid. When the lid is placed on the bottom of the container and pressed into a closed position the complimentary patterns form a combined visual indication that the lid and bottom have been mated or sealed. This embodiment is particularly well suited for containers manufactured by use of thermoforming manufacturing processes or in mold labeling where separate imprints can be placed in the mating areas of the lid and bottom of the container to form a visual indication of sealing. For example if a simple “X” pattern is desired the lid can have a repeating “\” pattern which overlays upon sealing a “/” pattern on the container bottom to form upon mating a repeating “X” pattern.




The colors may be incorporated into the material for the container or a portion of the container, such as in the closure area, or the colors may be applied to the material, such as, by printing. The actual inclusion of a color change closure or visual indication closure can be effected by use of established commercially available techniques. For example, if the container top and the container bottom are to have a different color at the interface where the top attaches to the bottom the two respective surfaces can be fashioned with a color or design by use of screen printing (also known as silk-screen printing), pad printing (also known as transfer pad printing)or ink jet printing. The printing may be performed on the unformed material or the printing may be performed on the formed container. In addition, another approach for forming a color or pattern on the top and bottom surfaces where such mate includes the use of coextruded sheet material which is then thermoformed. The aforementioned techniques are well known for use in providing decorative surfaces to plastic surfaces.




Furthermore, the colors or patterns may be incorporated into the material by using in-mold labeling during the thermoforming process. The process for in-mold labeling for thermoforming involves the following steps. The label, such as an opaque yellow label, is positioned in a predetermined location on the thermoforming cavity for the part. The plastic is then positioned over the label and over the thermoforming cavity. The part is then formed and the label is embedded into the part. As an example, the closure device on the container top may include a translucent blue in-mold label and the closure device on the container bottom may be an opaque yellow in-mold label. When the closure devices are occluded, the in-mold labels produce green which is visible to the user to indicate that the container is sealed.




The container may also include an audible indication of closure or a tactile indication of closure. In one embodiment, the closure device on the container top includes interior protrusions which engage exterior detents on the closure device on the container bottom. When the closure devices are engaging, the closure devices will make a clicking sound and cause a vibration in the container which is perceptible to the user to indicate that the container is sealed. Examples of audible closures and/or tactile closures disclosing techniques to provide this functionality are shown in U.S. Pat. Nos. 4,944,072, 5,070,584, 5,138,750, 5,140,727, 5,154,086, 5,363,540, 5,403,094 and European applications EP A 90314084.5 and EP A 92301996.2 which are incorporated herein by reference.




The container bottom may also include vertical ribs on the sidewalls. The vertical ribs would increase the strength of the sidewalls and allow the sidewalls to be thinner.




The container may also include a rough exterior surface to reduce slipping and improve grasping by the user. For example, the exterior of the container bottom may have a textured surface, as opposed to a smooth surface, to improve handling by the user, especially if the user's hands are wet or greasy.




The container top may also include a shape to hold an aluminum can, water bottle or second container in either a horizontal or vertical position. For example, the container top may include a two upwardly extending arms or a cradle surface which would hold the second container in a horizontal position. As another example, the container top may include a circular recess which would hold the second container in a vertical position.




The container may include a clip-on drink container. For example, the container bottom may have two outwardly extending arms and a bottom platform which would hold a drink container.




The container top may include a dome surface to increase the volume of the container and/or to allow the user to create a vacuum in the container upon sealing. For example, in order to create a vacuum, the user may depress the dome surface during the closing of the container. The dome surface will attempt to return to its relaxed position and create a vacuum.




In addition, the container may include a self-venting feature. The pressure in the sealed container may increase when the sealed container and contents are heated in a microwave oven. Thus the container top may include a self-venting mechanism which opens when the pressure in the container exceeds a predetermined value.




The container bottom may include a peelable lid with a super seal. Specifically, in a commercial use, the container bottom may include an interior peelable lid which is glued to the closure device.




In another embodiment, the peelable lid would release or vent when the sealed container and contents are heated in a microwave oven. Specifically, the heat would weaken the glue and allow the pressure to escape and /or the glue would be the weakest point of the container and allow the pressure to escape.




The container may be divided to separate various foods in the container. The divider would permit the user to store one food in one compartment and another food in another compartment. The divider may be integral with the container or a separate component. In addition, only the container bottom may include a divider or both the container bottom and the container top may each include a divider.




The container may also include a temperature indicating strip which would indicate the temperature of the container and contents. In one embodiment, the temperature strip could indicate the approximate temperature of the container and contents. In another embodiment, the temperature strip could indicate whether the container and content are within one of several temperature ranges. In a third embodiment, the temperature strip could indicate whether the container and contents are either hot or cold.




While the invention is described in connection with these embodiments, it will be understood that it is not intended to limit the invention to these embodiments. On the contrary, it is intended to cover all alternatives, modifications and equivalents as may be included within the spirit and scope of the invention as defined by the appended claims.



Claims
  • 1. A plastic container comprising a container bottom and a container top,said container bottom includes a first closure portion, said first closure portion includes a first inner cut-back portion and a third outer cut-back portion; said container top includes a second closure portion, said second closure portion includes a second inner cut-back portion and a fourth outer cut-back portion; each of said first, second, third and fourth cut-back portions being formed as a linear segment; and said first closure portion engages said second closure portion wherein said first cut-back portion engages said second cut-back portion and said third cut-back portion engages said fourth cut-back portion to secure said container top with said container bottom and to form at least two continuous peripheral seals.
  • 2. The invention as in claim 1 wherein said second cut-back portion has a relaxed position when said first closure portion and said second closure portion are unengaged and said second cut-back portion has a deflected position when said first closure portion and said second closure portion are engaged.
  • 3. The invention as in claim 1 wherein said container top includes a stacking bead, said container bottom includes a stacking recess, the stacking recess of a first container engages the stacking bead of a second container when said first container is stacked upon said second container.
  • 4. The invention as in claim 1 wherein said first closure portion includes a downwardly and outwardly extending third lead-in portion connected to said third cut-back portion and an upwardly and inwardly extending first lead-in portion connected to said first cut back portion.
  • 5. The invention as in claim 4 wherein an outer vertical portion is between said third lead-in portion and said third cut-back portion, and an inner vertical portion is between said first lead-in portion and said first cut-back portion.
  • 6. The invention as in claim 4 wherein said lead-in portions are adjacent a horizontal rim surface.
  • 7. The invention as in claim 6 wherein said third cut-back portion is adjacent an outer substantially vertical wall.
  • 8. The invention as in claim 7 wherein said first closure device includes a skirt.
  • 9. The invention as in claim 8 wherein said skirt includes a first downwardly and outwardly extending portion adjacent said outer wall, a second downwardly extending portion adjacent said first extending portion, and a substantially horizontal lip adjacent said second extending portion.
  • 10. The invention as in claim 1 wherein said container bottom includes a sidewall, said sidewall includes a denesting shoulder, the denesting shoulder of a first container bottom engages the closure portion of a second container bottom when the first container bottom is nested with the second container bottom.
  • 11. The invention as in claim 1 wherein said second closure portion includes an upwardly and inwardly extending second lead-in portion and a downwardly and outwardly extending fourth lead-in portion.
  • 12. The invention as in claim 11 wherein said second cut-back portion is joined to said second lead-in portion by an inner substantially vertical sealing portion and wherein said fourth cut-back portion is joined to said fourth lead-in portion by an outer substantially vertical portion.
  • 13. The invention as in claim 12 wherein said second closure portion includes a horizontal surface.
  • 14. The invention as in claim 13 wherein said horizontal surface is joined to said second cut-back portion by an upwardly and inwardly extending portion and wherein said horizontal surface is joined to said fourth cut-back portion by a downwardly and outwardly extending portion.
  • 15. The invention as in claim 14 wherein said fourth lead-in portion merges into a substantially horizontal lip.
  • 16. The invention as in claim 1 wherein said container top and said container bottom are rectangular in shape, said container top and said container bottom engage to form a substantially leak proof seal when said container is inverted, and said container bottom and said container top having a material wall thickness between 8 mils to 26 mils.
  • 17. The invention as in claim 16 wherein said container bottom has a material wall thickness of 8 mils to 26 mils.
  • 18. The invention as in claim 16 wherein said container top has a material wall thickness of 11 mils to 15 mils.
  • 19. The invention as in claim 16 wherein said container is made by a thermoforming process.
  • 20. The invention as in claim 16 wherein said material is a clarified polypropylene homopolymer with a melt flow index of about 1.8 g/10 min., a density of about 0.905 g/cc, a melting point of 165° C., a tensile value of about 35.9 M Pa, a tensile modulus of about 1,655 M Pa, a flexural modulus of about 1,450 M Pa, an Izod impact of about 40.0 J/m and a heat deflection of about 115° C.
  • 21. The invention as in claim 1 which further includes a gripping tab joined to said closure portion, and said tab is reinforced.
  • 22. The invention as in claim 21 wherein said tab is reinforced by a rib and said rib provides a stiffening effect and leverage in separating the container top from a container bottom.
  • 23. The invention as in claim 19 wherein said rib is U-shaped in cross section and is co-joined to a portion of said fourth cut-back portion of said second closure portion to provide a recess, said recess is effective to reduce interference contact with said container bottom for ease in removal and engagement of said container top and yet still permit sufficient interference contact between said fourth cut-back portion and said second cut-back portion to maintain a continuous seal there between.
  • 24. The invention as in claim 22 wherein said tab includes three upper inverted “U” shaped ribs.
  • 25. The invention as in claim 22 wherein said rib is substantially perpendicular to said second closure portion.
  • 26. The invention as in claim 25 further comprising a cross rib on said tab which is substantially parallel to said second closure portion.
  • 27. The invention as in claim 25 further comprising an indented portion on said tab.
  • 28. A plastic container top comprising a closure portion which includes an outer fourth cut-back portion sealing wall adapted for interference sealing contact with corresponding closure structure of a container bottom and a gripping tab having a base, wherein said tab provides a recess in said fourth cut-back closure portion sealing wall adjacent to the base of said tab wherein said recess reduces said fourth cut-back portion to facilitate the removal of said container top from a container bottom while still maintaining a continuous outer seal around the outer portion of the perimeter of said closure portion.
  • 29. The invention as in claim 28 wherein said closure portion includes a second inner cut-back portion.
  • 30. The invention as in claim 29 wherein said second cut-back portion has a relaxed position when said container top and a container bottom are unengaged and said second cut-back portion has a deflected position when said container top and a container bottom are engaged.
  • 31. The invention as in claim 29 wherein said closure portion includes an upwardly and inwardly extending lead-in portion and a downwardly and outwardly extending lead-in portion and said recess eliminates said downwardly and outwardly extending lead-in portion.
  • 32. The invention as in claim 31 wherein said downwardly and outwardly extending lead-in portion merges into a substantially horizontal lip.
  • 33. The invention as in claim 31 wherein said second cut-back portion is joined to said upwardly and inwardly extending lead-in portion by an inner substantially vertical sealing portion and wherein said fourth cut-back portion is joined to said downwardly and outwardly extending lead-in portion by an outer substantially vertical portion and said recess eliminates said outer portion.
  • 34. The invention as in claim 33 wherein said closure portion includes a horizontal surface.
  • 35. The invention as in claim 34 wherein said horizontal surface is joined to said second cut-back portion by an upwardly and inwardly extending portion and wherein said horizontal surface is joined to said fourth cut-back portion by a downwardly and outwardly extending portion.
  • 36. The invention as in claim 28 wherein said tab includes and is reinforced by at least one rib wherein the rib provides a reinforcing and stiffening effect and leverage in separating the container top from the container bottom.
  • 37. The invention as in claim 36 wherein said rib is U-shaped.
  • 38. The invention as in claim 36 wherein said tab includes three upper inverted “U” shaped ribs.
  • 39. The invention as in claim 36 wherein said rib is substantially perpendicular to said closure portion.
  • 40. The invention as in claim 39 further comprising a cross rib on said tab which is substantially parallel to said closure portion.
  • 41. The invention as in claim 39 further comprising an indented portion on said tab.
  • 42. A plastic container comprising a container bottom and a container top, said container bottom includes a first closure portion, said container top includes a second closure portion adapted for sealing engagement with said first closure portion of said container bottom, said second closure portion comprising at least an outer fourth cut-back portion sealing wall and a gripping tab wherein said tab provides a recess in said fourth cut-back portion sealing wall adjacent to the base of said tab wherein said recess reduces interference contact between said fourth cut-back portion sealing wall and said first closure portion to facilitate the removal of said container top from said container bottom while still maintaining a seat around the outer portion of the perimeter of said closure portion.
  • 43. The invention as in claim 42 wherein said tab is reinforced by a rib and said rib provides a stiffening effect and leverage in separating the container top from a container bottom.
  • 44. The invention as in claim 43 wherein said rib is substantially perpendicular to said closure portion.
  • 45. The invention as in claim 44 further comprising a cross rib on said tab which is substantially parallel to said closure portion.
  • 46. The invention as in claim 42 wherein said first closure portion includes a second outer cut-back portion, said second outer cut-back portion is disposed in sealing contact with said outer fourth cut-back portion sealing wall when said container top is secured to said container bottom.
  • 47. The invention as in claim 46 wherein said second cut-back portion has a relaxed position when said container top and a container bottom are unengaged and said second cut-back portion has a deflected position when said container top and a container bottom are engaged.
  • 48. The invention as in claim 47 wherein said container bottom includes a first closure portion and said container bottom includes a second closure portion.
  • 49. The invention as in claim 46 wherein said closure portion includes an upwardly and inwardly extending lead-in portion and a downwardly and outwardly extending lead-in portion and said recess eliminates said downwardly and outwardly extending lead-in portion.
  • 50. The invention as in claim 49 wherein said downwardly and outwardly extending lead-in portion merges into a substantially horizontal lip.
  • 51. The invention as in claim 49 wherein said second cut-back portion is joined to said upwardly and inwardly extending lead-in portion by an inner substantially vertical sealing portion and wherein said fourth cut-back portion is joined to said downwardly and outwardly extending lead-in portion by an outer substantially vertical portion and said recess eliminates said outer portion.
  • 52. The invention as in claim 51 wherein said closure portion includes a horizontal surface.
  • 53. The invention as in claim 52 wherein said horizontal surface is joined to said second cut-back portion by an upwardly and inwardly extending portion and wherein said horizontal surface is joined to said fourth cut-back portion by a downwardly and outwardly extending portion.
  • 54. The invention as in claim 42 wherein said tab includes a rib.
  • 55. The invention as in claim 54 wherein said rib is U-shaped.
  • 56. The invention as in claim 54 wherein said tab includes three upper inverted “U” shaped ribs.
  • 57. The invention as in claim 54 wherein said rib is substantially perpendicular to said closure portion.
  • 58. The invention as in claim 57 further comprising a cross rib on said tab which is substantially parallel to said closure portion.
  • 59. The invention as in claim 57 further comprising an indented portion on said tab.
  • 60. A plastic container comprising a container top and a container bottom, said container bottom includes a first closure portion, said container top includes a second closure portion comprising at least an outer fourth cut-back portion sealing wall and a gripping tab wherein at least a portion of said tab is co-joined to said fourth cut-back closure portion sealing wall thereby defining a recess in said fourth cut-back portion sealing wall effective to facilitate the removal of said container top from a container bottom while still maintaining a seal around the outer portion of the perimeter of said closure portion, wherein the force required to engage said first closure portion with said second closure portion is about 27-31 pounds and the force required to disengage said first closure portion from said second closure portion is about 1.6-1.8 pounds.
  • 61. The invention as in claim 60 wherein said gripping tab is reinforced.
  • 62. The invention as in claim 61 wherein said tab is reinforced by a rib and said rib provides a stiffening effect and leverage in separating the container top from a container bottom.
  • 63. The invention as in claim 62 wherein said rib is U-shaped.
  • 64. The invention as in claim 62 wherein said tab includes three upper inverted “U” shaped ribs.
  • 65. The invention as in claim 62 wherein said rib is substantially perpendicular to said closure portion.
  • 66. The invention as in claim 65 further comprising a cross rib on said tab which is substantially parallel to said closure portion.
  • 67. The invention as in claim 65 further comprising an indented portion on said tab.
  • 68. A plastic container comprising a container top and a container bottom comprising at least an outer fourth cut-back portion sealing wall and a gripping tab wherein at least a portion of said tab is co-joined to said fourth cut-back closure portion sealing wall thereby defining a recess in said fourth cut-back portion sealing wall effective to facilitate the removal of said container top from a container bottom while still maintaining a seal around the outer portion of the perimeter of said closure portion, said container top and said container bottom engage to form a substantially leak-proof seal when said container is inverted, said container has a weight, said container encloses a volume, wherein said weight to volume ratio is about 33.8-50.7 grams/liter.
  • 69. A plastic container comprising a container bottom and a container top, said container bottom includes a first closure portion;said container top includes a second closure portion; said second closure portion being engagable with said first closure portion; visual indication means provided to respective engagement surfaces of said first and second closure portions for providing visual indication of closure when said closure portions are engaged.
  • 70. The invention as in claim 69 wherein said visual indication means comprise combinable colors in which a first color is associated with said first closure portion and a second color is associated with said second closure portion said first color being combinable with said second color to produce a third color.
  • 71. The invention as in claim 69 wherein said visual indication means comprise a first pattern applied to said first closure portion and a second pattern applied to said second closure portion, said first and second patterns combine to form a third pattern when said first and second closure portions are mated or sealed.
  • 72. A plastic container comprising a container bottom and a container top,said container bottom includes a first closure portion; said container top includes a second closure portion; said first closure portion engages said second closure portion to secure said container top with said container bottom and to form three distinct continuous peripheral seals.
  • 73. The invention as in claim 72 wherein said first closure portion and said second closure portion form four distinct continuous peripheral seals.
  • 74. The invention as in claim 72 wherein said first closure portion and second closure portion form five distinct continuous peripheral seals.
RELATED APPLICATIONS

This application is a continuation-in-part of copending application Ser. No. 29/051,122, filed Mar. 4, 1996, now U.S. Pat. No. D 390,109, entitled “Microwave Container”, listing the inventors as Edward Tucker, George Luekan, Luke Gross, Mark Cruz, and Jack Melvan, which is incorporated herein by reference. This application is a continuation-in-part of copending application Ser. No. 29/054,729, now U.S. Pat. No. D 388,325, filed May 20, 1996, entitled “Container for Food or the Like”, listing the inventors as Edward Tucker, George Luekan, Luke Gross, Mark Cruz, and Jack Melvan which is incorporated herein by reference.

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5363540 Dais et al Nov 1994
5377860 Littlejohn et al. Jan 1995
5403094 Tomic Apr 1995
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6032827 Zettle et al. Mar 2000
Continuation in Parts (2)
Number Date Country
Parent 29/051122 Mar 1996 US
Child 08/819826 US
Parent 29/054729 May 1996 US
Child 29/051122 US