The present invention relates to a sealing device according to a sealing technique. The sealing device according to the present invention is used, for example, as a hub bearing seal for a vehicle such as a motor vehicle, or is used as the other bearing seals.
A sealing device 51 shown in
In the sealing device 51 in
However, in the sealing device 51 in
Therefore, in the case that the rotation side part rotates at a high speed in a state in which the contact width w1 is great as mentioned above, the grease G passes through the sliding portion of the end face lip 52 due to a centrifugal force as shown in
The present invention is made by taking the above points into consideration, and an object of the present invention is to provide a sealing device structured such that a grease applied to an inner peripheral surface of an end face lip is hard to be scattered even in the case that a centrifugal force acts on the sealing device.
In order to achieve the above object, the present invention employs the following means.
A sealing device according to the present invention is a sealing device sealing a foreign material in a machine outer side so as to prevent the foreign material from entering into a machine inner side, having an end face lip which slidably comes into contact with an end face portion of a rotation side part, and applying grease for lubrication to an inner peripheral surface of the end face lip, wherein an application amount of the grease applied to an inner peripheral surface of a leading end portion in the end face lip is set to be smaller than an application amount of the grease applied to an inner peripheral surface of a root portion in the end face lip.
In the case that the application amount of the grease applied to the inner peripheral surface of the leading end portion in the end face lip is set to be smaller than the application amount of the grease applied to the inner peripheral surface of the root portion in the end face lip, a contact width of the applied grease coming into contact with the end face portion of the rotation side part becomes smaller in comparison with the conventional one. Accordingly, the applied grease is hard to be affected by the centrifugal force. As a result, it is possible to inhibit the grease from passing through the sliding portion of the end face lip and being scattered.
In order to set the application amount of the grease applied to the inner peripheral surface of the leading end portion in the end face lip to be smaller than the application amount of the grease applied to the inner peripheral surface of the root portion in the end face lip, the following aspects can be, for example, conceived.
The grease is applied over a whole peripheral of the inner peripheral surface in the end face lip, and an application thickness of the grease applied to the inner peripheral surface of the leading end portion in the end face is set to be smaller than an application thickness of the grease applied to the inner peripheral surface of the root portion in the end face lip on the assumption thereof.
Further, the grease is applied to a part of a circumference of the inner peripheral surface of the end face lip, and any one or both of an application thickness and an application width in a circumferential direction of the grease applied to the inner peripheral surface of the leading end portion in the end face lip is set to be smaller than an application thickness or an application width in a circumferential direction of the grease applied to the inner peripheral surface of the root portion in the end face lip on the assumption thereof.
Further, it is effective in the present invention that grease trap is provided in an outer peripheral side of the end face lip in preparation for the case that the grease passes through the sliding portion of the end face lip. Since the grease trap collects the grease in the case that the grease trap is provided in the outer peripheral side of the end face lip as mentioned above, it is possible to inhibit the grease from being scattered.
Since the sealing device according to the present invention exerts an effect of preventing the grease from being scattered, the sealing device is suitably used as a hub bearing seal for a vehicle such as a motor vehicle and the other bearing seals which are provided with a structure applying the grease to an inner peripheral surface of an end face lip.
According to the present invention, since the application condition of the grease is set to be different from the conventional one, and the grease trap is provided, it is possible to provide the sealing device structured such that the grease applied to the inner peripheral surface of the end face lip is hard to be scattered even in the case that the centrifugal force acts on the sealing device.
The following embodiments are included in the present invention.
(1) In order to prevent the grease from being scattered to a peripheral structure, the hub seal having the following specification is proposed.
(2) Application amount distribution of grease
(2-1) An application amount distribution of the grease applied to the side lip is set to the following specification. More specifically, the grease application amount is set to be comparatively smaller toward the lip leading end from the vicinity of the lip root, thereby achieving the specification that at the on-shaft time the applied grease (except the lip leading end portion) does not come into contact with a bearing inner ring.
(2-2) Grease application aspect is provided so that the grease does not come into contact with the bearing inner ring while keeping the grease lubrication in the lip leading end portion and maintaining the muddy water resistance on the basis of the above structure, thereby achieving the specification that the grease is hard to be scattered to the outer peripheral side of the seal.
Next, a description will be given of embodiments according to the present invention with reference to the accompanying drawings.
More specifically, the sealing device is provided with a mounting ring 11 which is fixed to an inner peripheral surface of a housing 31 such as a bearing outer ring corresponding to a stationary side mounting part in the bearing portion and is made of a rigid material such as a metal, and a rubber-like elastic body 21 made of a predetermined rubber material is attached (crosslinking bonded) to the mounting ring 11.
The mounting ring 11 has a tubular portion 12 which is fitted and attached to an inner peripheral surface of the housing 31, and a radially inward flange portion 14 is integrally formed in an end portion in one side (a right side in the drawing) in an axial direction of the tubular portion 12 via a bent portion 13.
The rubber-like elastic body 21 is attached to the bent portion 13 and the flange portion 14 in the mounting ring 11, and an outer peripheral seal portion 22, an end face lip (a side lip) 23, a second end face lip (a second side lip) 24 and a radial lip (a grease lip) 25 are integrally formed by the rubber-like elastic body 21. The outer peripheral seal portion 22 comes into contact with an inner peripheral surface of the housing 31 in a stationary manner. The end face lip 23 slidably comes into contact with an end face portion (an end face portion in an axial direction) 33 of a shaft 32 such as a bearing inner ring corresponding to a rotation side part in the bearing portion. The second end face lip 24 slidably comes into contact with the end face portion 33 of the shaft 32 in the same manner in an inner peripheral side of the end face lip 23. The radial lip 25 slidably comes into contact with an outer peripheral surface portion 34 of the shaft 32 in a bearing inner portion (a machine inner side) I side of the second end face lip 24. A round portion having a circular arc cross sectional shape is included in the end face portion 33 as shown in the drawing.
The end face lip 23 and the second end face lip 24 are respectively formed so that diameters thereof are enlarged little by little from lip root portions 23a and 24a toward lip leading end portions 23b and 24b, are provided with the lip leading end portions 23b and 24b so as to be directed to an outer peripheral side, and mainly exert a sealing function so as to prevent a foreign material such as muddy water in a bearing outer portion (a machine outer side) O from entering into the machine inner side I on the basis of the lip leading end portions 23b and 24b slidably coming into contact with the end face portion 33 of the shaft 32.
Grease G constructed by fluid having viscosity is applied to each of the inner peripheral surfaces of the lips 23, 24 and 25, for enhancing a muddy water resistance of the lips 23, 24 and 25 and further enhancing a sliding resistance thereof.
Among them, the grease G applied to the inner peripheral surface of the end face lip 23 is set to be applied to an inner peripheral surface of a leading end portion 23b in the end face lip 23 at a comparatively small amount and be applied to an inner peripheral surface of a root portion 23a in the end face lip 23 at a comparatively large amount. More specifically, the grease G is applied over a whole periphery of the inner peripheral surface of the end face lip 23, and an application thickness t1 of the grease G applied to the inner peripheral surface of the leading end portion 23b in the end face lip 23 is set to be smaller than an application thickness t2 of the grease G applied to the inner peripheral surface of the root portion 23a in the end face lip 23 (t1<t2). Further, the application thickness of the grease G is set to be enlarged little by little from the lip leading end portion 23b toward the lip root portion 23a, and is on the contrary set to become smaller little by little from the lip root portion 23a toward the lip leading end portion 23b.
In the sealing device 1 having the structure mentioned above, the grease G is set to be applied to the inner peripheral surface of the leading end portion 23b in the end face lip 23 at the comparatively small amount and be applied to the inner peripheral surface of the root portion 23a in the end face lip 23 at the comparatively large amount, and the application thickness t1 of the grease G applied to the inner peripheral surface of the leading end portion 23b in the end face lip 23 is set to be smaller than the application thickness t2 of the grease G applied to the inner peripheral surface of the root portion 23a in the end face lip 23. As a result, in correspondence to the application thickness t1 of the grease G applied to the inner peripheral surface of the lip leading end portion 23b in the former, a contact width w2 of the applied grease with the end face portion 33 of the shaft 32 is set to be much smaller in comparison with a contact width w1 in the prior art shown in
As mentioned above, the present invention is characterized in that the application amount of the grease G applied to the inner peripheral surface of the lip leading end portion 23b in the end face lip 23 is set to be smaller than the application amount of the grease G applied to the inner peripheral surface of the root portion 23a in the end face lip 23. In order to realize this, in the first embodiment mentioned above, the grease G is applied over the whole periphery of the inner peripheral surface in the end face lip 23, and the application thickness t1 of the grease G applied to the inner peripheral surface of the leading end portion 23b in the end face lip 23 is set to be smaller than the application thickness t2 of the grease G applied to the inner peripheral surface of the root portion 23a in the end face lip 23 (t1<t2). However, the grease G may be applied to a part of a circumference of the inner peripheral surface of the end face lip 23. A description will be given below of an example in this case.
More specifically, in the example shown in
Further, in an example shown in
In these structures, it is possible to provide the sealing device having the structure in which the grease G applied to the inner peripheral surface of the end face lip 23 is hard to be scattered.
More specifically, the sealing device is provided with a mounting ring 11 which is fixed to an inner peripheral surface of a housing 31 such as a bearing outer ring corresponding to a stationary side mounting part in the bearing portion and is made of a rigid material such as a metal, and a rubber-like elastic body 21 made of a predetermined rubber material is attached (crosslinking bonded) to the mounting ring 11.
The mounting ring 11 has a tubular portion 12 which is fitted and attached to an inner peripheral surface of the housing 31, and a radially inward flange portion 14 is integrally formed in an end portion in one side (a left side in the drawing) in an axial direction of the tubular portion 12 via a bent portion 15 and an inner peripheral tube portion 16. Further, a radially outward flange portion 17 is integrally formed in an end portion in the other side (a right side in the drawing) in the axial direction of the tubular portion 12.
The rubber-like elastic body 21 is attached to the tubular portion 12, the bent portion 15, the inner peripheral portion 16 and both the flange portions 14 and 17 in the mounting ring 11, and an end face seal portion 26, an outer peripheral cover portion 27, an end face lip (a side lip) 23, a second end face lip (a second side lip) 24 and a radial lip (a grease lip) 25 are integrally formed by the rubber-like elastic body 21. The end face seal portion 26 comes into contact with an end face portion of the housing 31 in a stationary manner. The outer peripheral cover portion 27 covers the outward flange portion 17 of the mounting ring 11. The end face lip 23 slidably comes into contact with an end face portion (an end face portion in an axial direction) 33 of a shaft 32 such as a bearing inner ring corresponding to a rotation side part in the bearing portion. The second end face lip 24 slidably comes into contact with the end face portion 33 of the shaft 32 in the same manner in an inner peripheral side of the end face lip 23. The radial lip 25 slidably comes into contact with an outer peripheral surface portion 34 of the shaft 32 in a bearing inner portion (a machine inner side) I side of the second end face lip 24. A round portion having a circular arc cross sectional shape is included in the end face portion 33 as shown in the drawing.
The end face lip 23 and the second end face lip 24 are respectively formed so that diameters thereof are enlarged little by little from the lip root portions 23a and 24a toward the lip leading end portions 23b and 24b, are provided with the lip leading end portions 23b and 24b so as to be directed to an outer peripheral side, and mainly exert a sealing function so as to prevent a foreign material such as muddy water in a bearing outer portion (a machine outer side) O from entering into the machine inner side I on the basis of the lip leading end portions 23b and 24b slidably coming into contact with the end face portion 33 of the shaft 32.
Grease G constructed by fluid having a viscosity is applied to each of inner peripheral surfaces of the lips 23, 24 and 25, for enhancing a muddy water resistance of the lips 23, 24 and 25 and further enhancing a sliding resistance thereof.
Among them, the grease G applied to the inner peripheral surface of the end face lip 23 is set to be applied to an inner peripheral surface of a leading end portion 23b in the end face lip 23 at a comparatively small amount and be applied to an inner peripheral surface of a root portion 23a in the end face lip 23 at a comparatively large amount. More specifically, the grease G is applied over a whole periphery of the inner peripheral surface of the end face lip 23, and an application thickness t1 of the grease G applied to the inner peripheral surface of the leading end portion 23b in the end face lip 23 is set to be smaller than an application thickness t2 of the grease G applied to the inner peripheral surface of the root portion 23a in the end face lip 23 (t1<t2). Further, the application thickness of the grease G is set to be enlarged little by little from the lip leading end portion 23b toward the lip root portion 23a, and is on the contrary set to become smaller little by little from the lip root portion 23a toward the lip leading end portion 23b.
Further, grease trap 28 is provided so as to be positioned in an outer peripheral side of the end face lip 23.
The grease trap 28 is formed into an annular shape and a lip shape, and is formed into such a shape that an inner diameter thereof is decreased little by little from a trap root portion 28a toward a trap leading end portion 28b of the grease trap 28. Further, the grease trap 28 is integrally formed with the outer peripheral cover portion 27 by the rubber-like elastic body 21, and slidably comes into contact with the end face portion 33 of the shaft 32 with the leading end portion 28b thereof.
In the sealing device 1 having the structure mentioned above, the grease G is set to be applied to the inner peripheral surface of the leading end portion 23b in the end face lip 23 at the comparatively small amount and be applied to the inner peripheral surface of the root portion 23a in the end face lip 23 at the comparatively large amount, and the application thickness t1 of the grease G applied to the inner peripheral surface of the leading end portion 23b in the end face lip 23 is set to be smaller than the application thickness t2 of the grease G applied to the inner peripheral surface of the root portion 23a in the end face lip 23. As a result, in correspondence to the application thickness t1 of the grease G applied to the inner peripheral surface of the lip leading end portion 23b in the former, a contact width w2 of the applied grease with the end face portion 33 of the shaft 32 is set to be much smaller in comparison with a contact width w1 in the prior art shown in
Further, since the grease trap 28 is previously provided in the outer peripheral side of the end face lip 23 in preparation for the case that the grease G passes through the sliding portion of the end face lip 23, the grease trap 28 can collect the grease G. Therefore, it is possible to inhibit the grease G from being scattered toward the outer peripheral side from the sealing device 1.
The grease trap 28 is formed into the annular shape and the lip shape, and is formed into such the shape that the inner diameter is decreased little by little from the trap root portion 28a toward the trap leading end portion 28b of the grease trap 28. Therefore, the collected grease G flows along an inner peripheral surface of the grease trap 28 from the trap leading end portion 28b side toward the trap root portion 28a side and is hard to flow out of the trap leading end portion 28b. As a result, an effect of collecting the grease is high.
In the first and second embodiments, the end face lip 23 is structured such that the end face lip 23 slidably comes into contact with the end face portion (the end portion in the axial direction) 33 of the flange portion which is provided in the shaft 32 such as the bearing inner ring corresponding to the other end of sliding, however, the other end of sliding may be set to the other part than the flange portion provided in the shaft 32, for example, may be set to a metal ring which is mounted to an outer peripheral surface of the shaft 32. A description will be given below of an example in this case.
The metal ring 41 has a tubular portion 42 which is fitted to the outer peripheral surface of the shaft 32, and a radially outward flange portion 44 is integrally formed in an end portion in one side (a bearing outer portion (a machine outer side) O, a right side in the drawing) in an axial direction of the tubular portion 42. This metal ring 41 is also called as a “slinger”.
The sealing device is provided with a mounting ring 11 which is fixed to an inner peripheral surface of a housing 31 such as a bearing outer ring corresponding to a stationary side mounting part in the bearing portion and is made of a rigid material such as a metal, and a rubber-like elastic body 21 made of a predetermined rubber material is attached (crosslinking bonded) to the mounting ring 11.
The mounting ring 11 has a tubular portion 12 which is fitted and attached to an inner peripheral surface of the housing 31, and a radially inward flange portion 14 is integrally formed in an end portion in the other side (a bearing inner portion (a machine inner side) I, a left side in the drawing) in an axial direction of the tubular portion 12 via a bent portion 13.
The rubber-like elastic body 21 is attached to the tubular portion 12, the bent portion 13 and the flange portion 14 in the mounting ring 11, and an outer peripheral seal portion 22, an end face lip (a side lip) 23, a radial lip 29 and a radial lip (a grease lip) 25 are integrally formed by the rubber-like elastic body 21. The outer peripheral seal portion 22 comes into contact with an inner peripheral surface of the housing 31 in a stationary manner. The end face lip 23 slidably comes into contact with an end face portion (a machine inner side end face portion) 45 of the flange portion 44 in the metal ring 41. The radial lip 29 slidably comes into contact with the outer peripheral surface portion 43 of the tubular portion 42 in the metal ring 41 in an inner peripheral side of the end face lip 23. The radial lip 25 slidably comes into contact with an outer peripheral surface portion 43 of the tubular portion 42 in the metal ring 41 in the same manner in a machine inner side of the radial lip 29.
The end face lip 23 is formed so that a diameter thereof is enlarged little by little from a lip root portion 23a toward lip leading end portion 23b, is provided with the lip leading end portion 23b so as to be directed to an outer peripheral side, and mainly exerts a sealing function so as to prevent a foreign material such as muddy water in a bearing outer portion (a machine outer side) O from entering into the machine inner side I on the basis of the lip leading end portion 23b slidably coming into contact with the end face portion (the machine inner side end face portion) 45 of the flange portion 44 in the metal ring 41.
Grease G constructed by fluid having viscosity is applied to each of the inner peripheral surfaces of the lips 23, 25 and 29, for enhancing a muddy water resistance of the lips 23, 25 and 29 and further enhancing a sliding resistance thereof.
Among them, the grease G applied to the inner peripheral surface of the end face lip 23 is set to be applied to an inner peripheral surface of a leading end portion 23b in the end face lip 23 at a comparatively small amount and be applied to an inner peripheral surface of a root portion 23a in the end face lip 23 at a comparatively large amount. More specifically, the grease G is applied over a whole periphery of the inner peripheral surface of the end face lip 23, and an application thickness t1 of the grease G applied to the inner peripheral surface of the leading end portion 23b in the end face lip 23 is set to be smaller than an application thickness t2 of the grease G applied to the inner peripheral surface of the root portion 23a in the end face lip 23 (t1<t2). Further, the application thickness of the grease G is set to be enlarged little by little from the lip leading end portion 23b toward the lip root portion 23a, and is on the contrary set to become smaller little by little from the lip root portion 23a toward the lip leading end portion 23b.
In the sealing device 1 having the structure mentioned above, the grease G is set to be applied to the inner peripheral surface of the leading end portion 23b in the end face lip at the comparatively small amount and be applied to the inner peripheral surface of the root portion 23a in the end face lip 23 at the comparatively large amount, and the application thickness t1 of the grease G applied to the inner peripheral surface of the leading end portion 23b in the end face lip 23 is set to be smaller than the application thickness t2 of the grease G applied to the inner peripheral surface of the root portion 23a in the end face lip 23. As a result, in correspondence to the application thickness t1 of the grease G applied to the inner peripheral surface of the lip leading end portion 23b in the former, a contact width w2 of the applied grease with the end face portion 33 of the shaft 32 is set to be much smaller in comparison with a contact width w1 in the prior art shown in
The grease G may be applied to the part of the circumference of the inner peripheral surface of the end face lip 23 as mentioned above.
Further, as shown in
The magnetic encoder 47 is formed into an annular shape with a predetermined rubber-like elastic material obtained by mixing a magnetic powder, and is structured such that a lot of N poles and S poles are alternately magnetized circumferentially at predetermined pitches to form a circumferential magnetic pattern. The magnetic encoder 47 senses a speed of rotation and an angle of rotation of an axis by being combined with a magnetic sensor (not shown).
In the embodiment, the magnetic encoder 47 as mentioned above is attached (crosslinking bonded) to an end face portion 46 in a machine outer side of the flange portion 44 in the metal ring 41, and is structured such that the end face lip 23 slidably comes into contact with an end face portion 45 in a machine inner side of the flange portion 44.
In the fourth embodiment, the other structures and operational effects are the same as the third embodiment mentioned above. Therefore, a description thereof will be omitted by attaching the same reference numerals.
The sealing device 1 according to the second embodiment (
(A) the application amount of the grease G applied to the inner peripheral surfaces of the leading end portions 23b and 24b in the end face lips 23 and 24 is set to be smaller than the application amount of the grease G applied to the inner peripheral surfaces of the root portions 23a and 24a in the end face lips 23 and 24; and
(B) the grease trap 28 is provided in the outer peripheral side of the end face lips 23 and 24.
The structure (B) can exert the effect of suppressing the scattering of the grease G by itself. Therefore, the invention in this case can be defined by the following structure.
(B-1)
A sealing device sealing a foreign material in a machine outer side so as to prevent the foreign material from entering into a machine inner side, having an end face lip which slidably comes into contact with an end face portion of a rotation side part, and applying grease for lubrication to an inner peripheral surface of the end face lip, wherein grease trap is provided in an outer peripheral side of the end face lip.
(B-2)
The sealing device described in the item (B-1) mentioned above, wherein the grease trap is formed into a lip shape, and an inner diameter of the grease trap is formed into such a shape that is decreased little by little from a root portion toward a leading end portion of the grease trap.
(B-3)
The sealing device described in the item (B-1) or (B-2) mentioned above, wherein the sealing device is used as a hub bearing seal for a vehicle such as a motor vehicle or the other bearing seals.
Number | Date | Country | Kind |
---|---|---|---|
2015-104428 | May 2015 | JP | national |
2015-104429 | May 2015 | JP | national |
2015-172056 | Sep 2015 | JP | national |
This application is a U.S. National Stage Application of International Application No. PCT/JP2016/064674, filed on May 18, 2016, and published in Japanese as WO 2016/190175 A1 on Dec. 1, 2016 and claims priority to Japanese Patent Applications No. 2015-104428, filed on May 22, 2015, No. 2015-104429, filed on May 22, 2015, and No. 2015-172056, filed on Sep. 1, 2015. The entire disclosures of the above applications are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2016/064674 | 5/18/2016 | WO | 00 |