The invention relates to a sealing device for cylindrical or conical orifices, which as composed of an elongate sealing body made of elastically deformable material, the following components being provided for the deformation of the sealing body: a tension bolt extending through the middle, free passage region of the sealing body, a pressure sleeve seated at the inner end of the tension bolt, a brace which is arranged at the outer end of the tension bolt and through which the tension bolt engages, and an actuation element which acts upon the outer end, projecting through the brace, of the tensioning bolt and which, when a tensile force is exerted upon the tension bolt, contracts the sealing body and at the same time enlarges its outer circumference.
Sealing devices of the type mentioned have been known for a long time as bottle stoppers, the sealing body, which is arranged between the pressure sleeve and the brace, having at cylindrical configuration on its outer circumference. In this case, an eccentric, which is provided with a handle lever, serves for exerting a tensile force upon the tension bolt. Bottle stoppers of this type, however, are unsuitable for industrial purposes where it is important to have accurate and reliable seals.
A corresponding sealing device which can also be employed for industrial purposes is already known from CN000101986120B. The sealing body is in this case of slightly conical form and is inserted into a component orifice which has a corresponding orifice for internal engagement. The sealing body is then compressed in the axial direction by means of a lever mechanism, its diameter being enlarged and a seal with respect to the circumferential margin of the orifice to be closed being achieved as a result. Such at sealing device can be used to only a limited extent for industrial purposes, since, for example in the testing of engines, because of the high proportion of automated processes, increasing use is made of test methods for quality control, such as, for example, leak tests, cold tests or helium tests, which require the sealing off or filling of supply lines or component orifices. In this case, sealing devices are often employed in which the sealing bodies used are made from a relatively soft elastomeric material with a Shore A hardness in the range of 60 to 75. The relatively soft sealing bodies, which are expanded radially by axial pressure forces, for example in order to seal off a bore, have only a short service life, since compression and expansion give rise, within a very short time, to cracks in the overall sealing material which renders the sealing device useless relatively quickly. The consequences of this aging process are, for example in engine manufacture, gradually increasing leak rates, as a result of which failures in the test machines and therefore a considerable production loss may occur.
The object on which this invention is based, therefore, is to develop a sealing device of the type initially mentioned, in such a way as to bring about a careful deflection of the axially acting forces into a radially oriented force distribution, in order to achieve long service lives, along with low wear, while at the same time it is to be ensured that the sealing device can also be used as a reliable clamping element for the gripping of the component to be sealed off.
This object is achieved, according to the invention, in that the sealing body is over its length of concave form.
Owing to the concave form, the axially acting forces are carefully deflected into a radially oriented force distribution, two lips or pressure zones occurring between the sealing body and the bore of the component.
Furthermore, on account of the design according to the invention, it is possible, for the production of the sealing body, to use materials which have relatively high hardness. The scaling body is preferably composed of an elastomer with a Shore A hardness of above 75.
In order to achieve optimal radial expansion of the concavely formed sealing body, the narrowest point of the sealing body lies approximately in its middle region.
In an especially advantageous design, the two regions of the sealing body which are adjacent to the narrowest point are of essentially frustoconical form.
The apex angles of the two frustoconical regions adjacent to one another may be identical. In an especially effective design, however, the apex angle of the frustoconical region lying on the same side as the brace is larger than that of the frustoconical region arranged on the same side as the pressure sleeve. However, the principle functions even when the sealing and clamping element is rotated 180° about its vertical axis. This is relevant only if the component is conical or cylindrical.
In order to achieve a good fit of the sealing device according to the invention in a hollow cylinder to be sealed off, the diameter of the pressure sleeve can be adapted with slight undersize to the cross section of the cylindrical orifice to be sealed off. As a result, from the very outset, an optimal fit of the sealing device in the orifice to be sealed off is achieved, and a favorable deformation mechanism of the sealing body during the rolling process is thereby assisted.
That region of the sealing body which is adjacent to the pressure sleeve is designed such that it has a slightly smaller diameter than the pressure sleeve. The same also applies to that region of the sealing body which is adjacent to the brace and which likewise has that a slightly smaller diameter than the orifice to be sealed off. This measure ensures very good edge protection, with the result that wear at these highly sensitive zones is considerably reduced and therefore the service life of the device is increased.
To avoid unnecessary wearing edges, the two frustoconical regions of the sealing body may have cylindrical flats at their ends facing away from one another, as a result of which the edge protection action is improved even further.
Furthermore, the sealing body may have at its two ends ring-cylindrical portions of reduced diameter which engage into corresponding reception regions of the pressure sleeve and of the brace. An especially good fit of the sealing body is thereby achieved, and an optimal axial introduction of force is attained in the sealing body.
Moreover, in the expanded state of the sealing body, an air gap may be provided in each case between the outer end faces of the frustoconical regions and the outer bearing ends of the pressure sleeve and of the brace.
The actuation element which exerts as tensile force upon the tension bolt may have various design features. In a preferred exemplary embodiment, the actuation element is formed as an eccentric which is connected pivotably to the outer end of the tension bolt and which is equipped with a lever for pivoting the eccentric.
The sealing device according to the invention may be also be used just as well for the rapid and reliable gripping and releasing of components which are provided with bores for internal engagement.
In order to allow easy and quick introduction into the corresponding bore to be sealed off or to be gripped, a guide element may be attached to the pressure sleeve.
Owing to the capacity of the sealing device according to the invention for diversified use, the gripping and sealing operation may be combined with subsequent leak tests or filling operations, so that the work cycles in this field can be optimized even more intensively.
The invention is illustrated by way of example in the drawing and is described in detail below by means of the drawing in which:
According to
To perform a sealing function, the sealing body 1 is contracted in its longitudinal direction, so that its diameter widens as at result of rolling and bears sealingly against the cylindrical or conical wall to be sealed off.
For the deformation of the scaling body 1, the latter has a middle passage region, through which a tension bolt 6 extends. Arranged at the end to be introduced into an orifice to be sealed off is a pressure sleeve 2 which is seated firmly on the tension bolt 6 and against which the corresponding end of the sealing body 1 bears. At the other end of the tension bolt 6 is arranged a brace 3, through which the tension bolt 6 engages. At that end of the tension bolt 6 which engages through the brace 3, an actuation element is provided, which acts upon the tension bolt 6 and which, where a tensile force is exerted upon the tension bolt 6, contracts the sealing body 1 and consequently triggers the rolling behavior and the sealing operation associated with this.
In the exemplary embodiment illustrated in
When the lever 7 is pivoted downward in the direction of the arrow 20 in
In the cross section illustrated in
In
As can be seen from
As can be seen particularly from
As may likewise be gathered from
In the expanded state of the scaling body 1, as illustrated in
Although not emphasized especially in the drawing, the apex angle of the frustoconical region 18 lying on the same side as the brace 3 may be designed to be larger than that of the frustoconical region 17 arranged on the same side as the pressure sleeve 2. This variant is suitable particularly for the sealing off of conical workpiece orifices.
As may be gathered, furthermore, from
When the deformation process progresses further, a bead occurs in each case in front of and behind the rolling zone 9, so that two sealing lips are formed within the workpiece S to be sealed off, specifically a rear sealing lip 10 near the brace 3 and a front sealing lip 11 near the pressure sleeve 2.
With the two angular surfaces rolling one into the other, the axial forces are converted in a very careful way into radially acting forces. In this case, it can be seen, particularly in
As a result of the contraction of the sealing body 1, while at the same time the frustoconical regions roll and are pushed one onto the other, the axially applied forces are distributed optimally to two radially spreading-out sealing lips 10 and 11. By virtue of this deformation mechanism, it is also possible to employ elastomers with substantially higher Shore A hardness than has been customary hitherto. Furthermore, much higher pressure forces are possible with these harder elastomers.
The sealing device according to the invention, in addition to its task as a sealing element, may also be used for the rapid and reliable gripping and releasing of components which are provided with bores for internal engagement.
With a view to optimal pared-down production, the sealing device according to the invention can have very versatile uses, specifically, for example, with a gripping of components, at the same time with the possibility of carrying out a leak test or filling operation.
What is suitable for this purpose is, for example, the embodiment, illustrated in
In order to make it easier to grip a corresponding workpiece 13 or 14, the pressure sleeve 2 may have attached to it a guide element 15 which is formed slightly conically toward its front end, so that it can easily be slipped into the bore to be correspondingly gripped and sealed off.
Further examples of use are possible in automated production technology. The device according to the invention can be employed whenever parts have to be transported or filled or sealed off without any damage, reliably and efficiently.
The flow of the medium passes via a connection fitting 25 into a circular slide element 26 and then through a tension bolt 27, designed as a hollow shaft, and through as guide element 28 which is drilled through.
Owing to the high radial force transmission which is possible by means of the device according to the invention, transportation of components during manufacture, without any damage, can be made possible. The clamping force can be set via the pressure sleeve 2, so that sensitive and powerful clamping is possible.
A further field of use of the device according to the invention is the transition-free connection of two pipe ends, as illustrated in
The individual deformation steps of the sealing body 1 are illustrated in great detail in
Number | Date | Country | Kind |
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10 2014 205 626 | Mar 2014 | DE | national |
Number | Name | Date | Kind |
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3444898 | Caple | May 1969 | A |
5014866 | Moore | May 1991 | A |
5224515 | Foster | Jul 1993 | A |
6581642 | Ritchie | Jun 2003 | B1 |
7726498 | Anraku | Jun 2010 | B2 |
Number | Date | Country |
---|---|---|
263230 | Aug 1949 | CH |
101986120 | Mar 2011 | CN |
861060 | Dec 1952 | DE |
202005000521 | Mar 2005 | DE |
0085874 | Aug 1983 | EP |
19943 | Jan 1894 | GB |
Entry |
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English machine translation of 101986120CN. |
English Machine Translation of CH263230A. |
English Machine Translation of DE202005000521U1. |
English Machine Translation of DE861060C1. |
Number | Date | Country | |
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20150276116 A1 | Oct 2015 | US |