The present disclosure relates to sealed enclosures for use in telecommunications and/or electrical applications.
Enclosures (e.g., telecommunications and electrical enclosures) are typically sealed to inhibit the intrusion of foreign materials such as dust and moisture. By inhibiting the intrusion of foreign materials, internal components housed within the enclosures can be protected from damage. Standards have been established for defining the levels of sealing effectiveness for enclosures. For example, International Standard EN 60529 published by the International Electrotechnical Commission (IEC) sets forth ingress protection ratings used to define levels of sealing effectiveness for enclosures. The IP code (e.g., International Protection rating or Ingress Protection rating) set forth by International Standard EN 60529 consists of the letters IP followed by two numerical digits. The numbers that follow the IP have a defined meaning. The first digit indicates the level of ingress protection provided relating to solids such as dust. The second digit indicates the level of ingress protection provided relating to liquids such as water. By way of example, an enclosure rated for ingress protection level IP 55 provides protection from limited dust ingress and also provides protection from low pressure water jets.
One aspect of the present disclosure relates to an IP 55 rated enclosure that does not use a rubber O-ring or comparable elastomeric sealing member disposed between pieces of the enclosure to provide sealing.
Another aspect of the present disclosure relates to an IP 55 compliant sealing interface that includes mating sealing profiles made of the identical materials. In certain examples, the materials can include resins such as plastic resins. In certain examples, the materials can include a thermoplastic or a thermoset material. In certain examples, the material can include polymeric materials such as polycarbonate (PC), acrylonitrile-styrene-acrylate (ASA) and/or blends thereof. In certain examples, the plastic material can be relatively stiff so as to provide: a) enhanced mechanical protection; and b) robust sealing that can be repeatedly engaged and engaged over an extended time period without experiencing meaningful deterioration.
A further aspect of the present disclosure relates to an enclosure having jet stream redirecting structures that prevent spray from a water jet from being sprayed directly into the ingress path defined by a sealing interface.
Another aspect of the present disclosure relates to an enclosure in compliance with at least an IP 55 rating which is also ventilated.
A further aspect of the present disclosure relates to a sealing interface provided by an interference-fit between two plastic profiles which create pressure on the interface keeping it closed while concurrently including angled surfaces so that greater tolerances are allowed. In certain examples, the mating plastic profiles are interlocked by a snap-fit connection.
Still another aspect of the present disclosure relates to a sealing interface having first and second sealing regions separated by a pressure relief cavity from which liquid can drain via gravity. In certain examples, the pressure relief cavity is large enough to prevent jetted water that passes through the first sealing region from accumulating sufficient pressure to pass through the second sealing region. Instead, any water that enters the pressure relief cavity through the first sealing region simply drains from the cavity without passing through the second sealing region. In certain examples, sealing regions can be formed by interference seals or labyrinth seals. Interference seals are formed by surfaces that touch one another. Labyrinth seals are formed by surfaces that do not touch one another but are close enough together such that surface tension prevents water from passing between the surfaces. In certain examples, the seals can be referred to as contact seals and non-contact seals.
A further aspect of the present disclosure relates to an enclosure having a housing including a front cover piece and a rear base piece. The front cover piece is movable relative to the rear base piece between a closed position and an open position. The front cover piece engages with the rear base piece at a perimeter sealing interface when in the closed position. The front cover piece and the rear base piece cooperate to define an interior of the housing when the front cover piece is in the closed position. The interior of the housing is accessible when the front cover piece is in the open position. The housing has a major front side defined by the front cover piece and a major rear side defined by the rear base piece. The housing further includes a top side, a bottom side, a left side and a right side. The front cover piece is connected to the rear base piece and movable relative to the rear base piece between a closed position and an open position. The perimeter sealing interface extends along at least the left side, the top side and the right side of the housing. The bottom side of the housing can define an opening such as a cable entrance opening. The perimeter sealing interface includes a first sealing element unitarily formed with a main body of the front cover piece and a second sealing element unitarily formed with a main body of the rear base piece. The first sealing element defines a first sealing profile and the second sealing element defines a second sealing profile. The first and second sealing profiles engage when the front cover piece is in the closed position to provide inner and outer perimeter sealing regions separated by an expanded intermediate water pressure relief cavity. The intermediate water pressure relief cavity forms a channel having open drainage ends adjacent the bottom side of the housing for draining water that collects in the water pressure relief cavity.
Still another aspect of the present disclosure relates to an enclosure including a housing having a first housing piece and a second housing piece that mate together at a sealing interface to define an enclosed interior of the housing. The first housing piece includes a main body and a first perimeter sealing element unitarily formed with the main body of the first housing piece. The second housing piece includes a main body and a second perimeter sealing element unitarily formed with the main body of the second housing piece. The first sealing element defines a first sealing profile and the second sealing element defines a second sealing profile. The first and second sealing profiles interlock at the sealing interface when the first and second housing pieces are mated together. The interlocked first and second sealing profiles define an ingress path having an inner end adjacent the interior region of the housing and an outer end spaced from the inner end by a length of the ingress path. The first and second sealing profiles define inner and outer sealing regions and an expanded intermediate water pressure relief cavity positioned along the ingress path. The intermediate water pressure relief cavity is positioned between the inner and outer sealing regions. The outer end of the ingress path faces at least partially toward the main body of the first or second housing piece to limit its exposure to water jet streams. In certain examples, the enclosure can also include a barrier rib that projects from the main body of the first or second housing piece and that is positioned to prevent spray from a water jet from flowing along the main body to the outer end of the ingress path.
A variety of additional inventive aspects will be set forth in the description that follows. The inventive aspects can relate to individual features and to combinations of features. It is to be understood that both the forgoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the broad inventive concepts upon which the examples disclosed herein are based.
Aspects of the present disclosure relate to enclosures for housing components such as telecommunication components or electrical components. The enclosures include ingress protection so as to protect the internal electrical or telecommunications components from foreign materials such as dust and moisture. In certain examples, enclosures in accordance with the present disclosure are ventilated and also IP 55 rated. By “ventilated”, it is meant that the enclosure provides suitable ingress protection with respect to materials such as water and dust while not being completely airtight. In certain examples, enclosures in accordance with the principles of the present disclosure provide ingress protection without requiring the use of separate elastomeric sealing (e.g., rubber-like O-ring or other type of elastomeric seal). In this way, in certain examples, the enclosure can be made of only one type of material which lowers the need for inventory and resource planning (e.g., fewer machine change-overs, time and process control gains, enhanced material stocking efficiency, etc.) and has ecological benefits (e.g., no mixture of production wastes, no end-of-life separation of materials, etc.) Additionally, since many elastomers such as rubbers have time-dependent characteristics, sealing interfaces in accordance with the principles of the present disclosure can improve the long-term behavior and life of re-enterable enclosures in certain environments. Still other examples of the present disclosure can have enclosures with housing pieces having integral/unitary sealing profiles that can be manufactured using relatively simple open or closed molding techniques.
In this disclosure, sealing profiles are described. As used herein, a “sealing profile” is the shape of a sealing element when viewed in transverse cross-section.
Referring again to
The housing 26 includes a major front side 32 defined by the front cover piece 28 and a major rear side 34 defined by the rear base piece 30. The housing 26 further includes a top side 36, a bottom side 38, a left side 40 and a right side 42. The front cover piece 28 is pivotally connected to the rear base piece 30 by a hinge 44 at the top side 36 of the housing 26. The hinge 44 allows the front cover piece 28 to be pivoted relative to the rear base piece 30 about a pivot axis 46 between the open and closed positions. The sealing interface 24 extends along at least the left side 40, the top side 36, and the right side 42 of the housing 26. In one example, the sealing interface 24 extends from a first drainage opening 50 located at a bottom right corner of the housing 26 continuously up the right side 42 of the housing 26, across the top side 36 of the housing 26, and down the left side 40 of the housing 26 to a second drainage opening 52 located at a bottom left corner of the housing 26.
In certain examples, the sealing interface 24 does not extend across the bottom side 38 of the housing 26. In certain examples, at least one opening 54 (i.e., a pass-through opening, a cable opening, etc.) can be defined at the bottom side 38 of the housing 26. The opening 50 can be configured for routing structures such as telecommunications cables or electrical cables into the interior region 22 of the housing 26. In certain examples, the opening 54 can include a “wrap-around” configuration in which the opening 54 has an open side when the front cover piece 28 is open. Such a “wrap-around” configuration allows a cable to be inserted into the axis opening 54 from the front side of the rear base piece 30 and does not require the cable to be threaded axially through the opening as would be the case when a fully enclosed pass-through opening is utilized. In other examples, the opening 54 may be fully enclosed. Additionally, more than one opening 54 may be provided at the bottom side of the housing 26.
In certain examples, the sealing interface 24 can include sealing features that flex elastically and snap together when the front cover piece 28 is moved to the closed position. Thus, the sealing interface 24 can provide the dual function of: a) providing ingress protection; and b) mechanically retaining the front cover piece 28 in the closed position relative to the rear base piece 30. In other examples, an additional latch or latches can be provided for retaining the front cover piece 28 in the closed position. As depicted in the example of
Referring to
Referring to
In certain examples, no elastomeric sealing elements such as a rubber O-ring or other like structure are provided between the first and second sealing profiles 66, 68. Additionally, in certain examples, the first sealing element 62 and the second sealing element 64 are constructed of identical materials.
In certain examples, inner sealing region 70 can include either a contact-type seal such as a seam formed by interference between the first and second sealing profiles 66, 68 or a non-contact seal such as a labyrinth seal formed between the first and second sealing profiles 66, 68. Similarly, the outer sealing region 72 can be formed by a contact-type seal such as a seam formed by interference between the first and second sealing profiles 66, 68 or a non-contact seal such as a labyrinth seal formed between the first and second sealing profiles 66, 68.
It will be appreciated that during ingress protection testing, a water jet can be sprayed at the exterior of the housing 26. Under certain conditions, it may be possible for some water to pass through the outer sealing region 72 into the intermediate water pressure relief cavity 74. In this regard, it is preferred for the intermediate water pressure relief cavity 74 to have a transverse cross-sectional area that is sufficiently large such that any water passing through the outer sealing region 72 is de-pressurized so that the intermediate water pressure relief cavity 74 is maintained generally at atmospheric pressure. In this way, the intermediate water pressure relief cavity 74 prevents significant water pressure from being applied to the exterior side of the inner sealing region 70. In this way, the inner sealing region 70 provides better resistance to water intrusion. It will be appreciated that the exact transverse cross-sectional sizes of the intermediate water pressure relief cavity 74 is dependent upon the effectiveness of the outer sealing region 72 and variations in the test environment. However, in one non-limiting example, the intermediate water pressure relief cavity 74 can have a transverse cross-sectional area of at least 2 square millimeters.
As indicated above, the first and second sealing elements 62, 64 can be unitarily formed with their corresponding housing pieces. Thus, in certain examples, the first and second sealing elements 62, 64 can be made of relatively hard material suitable for providing mechanical protection (e.g., impact resistance, shock resistance, etc.). Example materials include plastic materials such as thermoplastic material or thermoset material. In certain examples, the material can include amorphous polymers. One example material can include polycarbonate (PC). Another example material can include acrylonitrile-styrene-acrylate (ASA). Other example materials can include blends or composites of any of the above materials. In certain examples, the materials can be UV-resistant. In certain examples, the materials can be low-smoke zero-halogen (LSZH) resins. In one example, the materials can exhibit a tensile modulus higher than 1800 megapascals (MPa), with a loading speed of 1 millimeter per minute, as tested according to the ISO 527 standard established by the International Organization for Standardization.
In certain examples, the enclosure 20 can be adapted to be mounted to a structure such as a wall, pole or other structure. In this regard, the housing 26 can include fastener openings used to receive fasteners for securing the enclosure 20 to a structure. It will be appreciated that the housing 26 can define fastener openings 21 defined through the major rear side 34 of the rear base piece 30. Additionally, fastener openings 23 can be defined by tabs 78 located at the bottom side 38 of the housing 26.
Referring to
As shown at
Referring still to
Referring back to
As indicated above, the sealing region 193 is defined between the finger 170 and the finger 176 and has an outer end that faces toward the main body of the housing. The sealing region 192 is defined between the finger 177 and the finger 170. The water pressure relief cavity 196 is defined between the sealing region 191 and the sealing region 192. The first sealing region 191 is defined between the finger 175 and the finger 169. The water pressure relief cavity 195 is defined between the third sealing region 193 and the second sealing region 192. It will be appreciated that the finger 170 flexes over the finger 176 to provide a snap-fit mechanical connection that assists in retaining the first and second sealing profiles 166, 168 in the mated orientation.
The example enclosure 400 includes a housing 404 including a front cover piece 406 and rear base piece 408. It will be appreciated that the front cover piece 406 and the rear base piece 408 can also be referred to generally as housing pieces, first housing pieces, second housing pieces or like terms. The front cover piece 406 is movable relative to the rear base piece 408 between a closed position (see
It will be appreciated that the enclosure 400 can include a perimeter sealing interface 410 that is engaged to provide ingress protection when the enclosure 400 is in a closed position (as shown at
The front cover piece 406 engages with the rear base piece 408 at the perimeter sealing interface 410 when the front cover piece 406 is in the closed position. The front cover piece 406 and the rear base piece 408 cooperate to define the interior region 402 of the housing 404 when the front cover piece 406 is in the closed position. The interior region 402 of the housing 404 is accessible when the front cover piece 406 is in the open position.
The housing 404 includes a major front side 412 defined by the front cover piece 406 and a major rear side 414 defined by the rear base piece 408. The housing 404 further includes a top side 416, a bottom side 418, a left side 420 and a right side 422. The front cover piece 406 is connected to the rear base piece 408 by clip arrangements 424 (e.g., clamps, latches, etc.) arranged around a perimeter of the front cover piece 406 and the rear base piece 408. In the depicted example, a total of four clip arrangements 424 are shown, although alternatives are possible.
It will be appreciated that other securing mechanisms may be used to connect the front cover piece 406 to the rear base piece 408. For example, the front cover piece 406 may be pivotally connected to the rear base piece 408 by a hinge, although alternatives are possible. For example, the front cover piece 406 may be connected to the rear base piece 408 by a snap-fit connection.
The perimeter sealing interface 410 extends along at least the left side 420, the top side 416, and the right side 422 of the housing 404. In one example, the perimeter sealing interface 410 extends from a first drainage opening 426 (see
In certain examples, the perimeter sealing interface 410 does not extend across the bottom side 418 of the housing 404. Referring to
In certain examples, the cable can be anchored to the rear base piece 408 using a tie 433 (e.g., zip tie, etc.) that can be secured through tie down locations 446 (e.g., openings) defined in the rear base piece 408 at the bottom side 418 of the housing 404. The tie 433 can wrap around support members 448 of the rear base piece 408 to anchor the cable.
In certain examples, the perimeter sealing interface 410 can include sealing features that flex elastically when the front cover piece 406 is moved to the closed position. Thus, the perimeter sealing interface 410 can provide the dual function of: a) providing ingress protection; and b) mechanically retaining the front cover piece 406 in the closed position relative to the rear base piece 408.
Turning again to the example shown in
Referring to
Referring to
When the first and second sealing profiles 450, 452 are engaged, the first and second sealing profiles 450, 452 of the sealing interface 410 provide an inner sealing region 454 and an outer sealing region 456 separated by an expanded intermediate water pressure relief cavity 458. The intermediate water pressure relief cavity 458 forms a drainage channel 460 (see
In certain examples, no elastomeric sealing elements, such as, a rubber O-ring or other like structure, are provided between the first and second sealing profiles 450, 452. Additionally, in certain examples, the first sealing element 438 and the second sealing element 442 are constructed of identical materials.
In certain examples, inner sealing region 454 can include either a contact-type seal such as a seam formed by interference between the first and second sealing profiles 450, 452 or a non-contact seal such as a labyrinth seal formed between the first and second sealing profiles 450, 452. Similarly, the outer sealing region 456 can be formed by a contact-type seal such as a seam formed by interference between the first and second sealing profiles 450, 452 or a non-contact seal such as a labyrinth seal formed between the first and second sealing profiles 450, 452.
It will be appreciated that during ingress protection testing, a water jet can be sprayed at the exterior of the housing 404. Under certain conditions, it may be possible for some water to pass through the outer sealing region 456 into the intermediate water pressure relief cavity 458. In this regard, it is preferred for the intermediate water pressure relief cavity 458 to have a transverse cross-sectional area that is sufficiently large such that any water passing through the outer sealing region 456 is de-pressurized so that the intermediate water pressure relief cavity 458 is maintained generally at atmospheric pressure. In this way, the intermediate water pressure relief cavity 458 prevents significant water pressure from being applied to the exterior side of the inner sealing region 454. In this way, the inner sealing region 454 provides better resistance to water intrusion. It will be appreciated that the exact transverse cross-sectional sizes of the intermediate water pressure relief cavity 458 is dependent upon the effectiveness of the outer sealing region 456 and variations in the test environment. However, in one non-limiting example, the intermediate water pressure relief cavity 458 can have a transverse cross-sectional area of at least 2 square millimeters.
As indicated above, the first and second sealing elements 438, 442 can be unitarily formed with their corresponding housing pieces. Thus, in certain examples, the first and second sealing elements 438, 442 can be made of relatively hard material suitable for providing mechanical protection (e.g., impact resistance, shock resistance, etc.). Example materials include plastic materials such as thermoplastic material or thermoset material. In certain examples, the material can include amorphous polymers. One example material can include polycarbonate (PC). Another example material can include acrylonitrile-styrene-acrylate (ASA). Other example materials can include blends or composites of any of the above materials. In certain examples, the materials can be UV-resistant. In certain examples, the materials can be low-smoke zero-halogen (LSZH) resins. In one example, the materials can exhibit a tensile modulus higher than 1800 megapascals (MPa), with a loading speed of 1 millimeter per minute, as tested according to the ISO 527 standard established by the International Organization for Standardization.
In certain examples, the enclosure 400 can be adapted to be mounted to a structure such as a wall, pole or other structure. In this regard, the housing 404 can include fastener openings used to receive fasteners for securing the enclosure 400 to a structure. It will be appreciated that the housing 400 can include a mounting element 462 (see
Referring to
As shown at
The second sealing profile 452 includes an inner finger 468, an intermediate finger 470 and an outer finger 472 that cooperate to define a pocket 474 and a shoulder 476. The first sealing profile 450 includes an inner finger 478 and an outer finger 480 that cooperate to define a pocket 482. The inner and outer fingers 478, 480 both extend generally vertically from the main body 440 of the front cover piece 406. The inner finger 478 projects into the pocket 474 and the outer finger 480 projects into the shoulder 476. When the first and second sealing profiles 450, 452 are engaged together, the inner finger 478 of the first sealing profile 450 flexes against an outer surface of the inner finger 468 of the second sealing profile 452. The contact between the inner finger 478 and the finger 468 provides the inner sealing region 454. Additionally, the outer finger 480 of the first sealing profile 450 flexes against an outer surface of the outer finger 472 as it engages the shoulder 476. Contact between the outer surface of the outer finger 480 of the first sealing profile 450 and the shoulder 476 of the second sealing profile 452 provides the outer sealing region 456. The pockets 474, 482 cooperate to define the water pressure relief cavity 458 between the inner and outer sealing regions 454, 456.
Various modifications and alterations of this disclosure will become apparent to those skilled in the art without departing from the scope and spirit of this disclosure, and it should be understood that the scope of this disclosure is not to be unduly limited to the illustrative examples set forth herein.
This application claims the benefit of U.S. Patent Application Ser. No. 62/278,878, filed on Jan. 14, 2016, and claims the benefit of U.S. Patent Application Ser. No. 62/356,922, filed on Jun. 30, 2016, the disclosures of which are incorporated herein by reference in their entireties.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/050644 | 1/13/2017 | WO | 00 |
Number | Date | Country | |
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62278878 | Jan 2016 | US | |
62356922 | Jun 2016 | US |