The present invention relates to an overcap for sealing the top end of a container.
Containers having removable overcaps have been used for a variety of products, including powdered materials, such as food products, cleaning products, etc. Easy-open containers are often constructed of a composite cylindrical body portion having end closures for closing and sealing the container. In some examples, the top end closure comprises an end ring, fixed to the container body, and an inside circular peripheral rim in the form of an inwardly directed flange, which may include a curved edge. The inner rim defines a central opening of desired size for access to the interior of the container. A removable membrane patch may be used to cover the central opening and may be attached to the inwardly extending flange. To open the container, the membrane patch is detached from the container, providing access to the product in the container through the exposed opening.
Removable overcaps are often formed to fit over the container top end portion and top end closure. The overcap serves many functions including, but not limited to, protecting the top of the container from damage before and after removal of the membrane, keeping unwanted items from getting into the container, keeping the product within the container from spilling out, helping to improve stacking of the container, and increasing the life of the product after opening.
In addition, when moisture or oxygen sensitive products are packaged in the container, there is a need for sealing the container, after removal of the membrane, to deter undesirable exposure of the contents of the container to the ambient environment.
The resealing overcap shown in U.S. Pat. No. 6,220,471 to Lowry includes a generally circular body that fits over the top end of a cylindrical container. The overcap also includes a resealing flange in the form of a ring projecting downwardly from the body of the overcap. The resealing ring may be moved into sealing engagement with the inner rim formed on the top end of the container.
The resealing overcap shown in U.S. Pat. No. 7,909,204 to Antal, Sr. includes a body portion fitting over the periphery of the top end closure of a container and further includes a sealing portion for releasably engaging an inner rim of an access opening on the container. The sealing portion includes a downwardly depending flange in the form of a plug having a peripheral dimension approximately equal to the dimension of the inner rim and an engagement bead for engaging the inner rim with a friction fit. In addition, one or more vents are formed on the engagement bead. The vents are active during engagement of the bead with the inner rim, prior to forming the friction fit with the inner rim.
The present disclosure in one aspect relates to an overcap suitable for use in sealing a container of the type having an outer rim, an inside wall surface, and an inner rim spaced inwardly from the inside wall surface, with the inner rim forming a container opening. The overcap includes a body portion releasably fitting over the outer rim of the container and covering the opening into the container. A peripheral skirt extends from the body portion and is dimensioned to surround the outer rim of the container. A flexing portion is formed within the body portion. The flexing portion includes a first sealing position and a second sealing position with respect to the container and includes a downwardly depending wall member having an outer sealing surface and a movable sealing plug. The wall member is positioned adjacent the inside wall surface of the container in the first sealing position. The sealing surface is outwardly formed on the wall member and the related dimensions provide for engagement of the sealing surface with the inside wall surface in the first sealing position. The sealing plug is moveable from the first sealing position to the second sealing position. The sealing plug includes a peripheral surface dimensioned for frictional sealing engagement with the inner rim. The sealing plug releasably closes the opening in the second sealing position. The sealing plug is separated from the inner container rim in the first sealing position. The sealing surface engages the inside wall surface on the container in the first sealing position and movement of the sealing plug to the second sealing position causes resilient inward movement of the wall member, separating the sealing surface from the inside wall surface.
In a further aspect of the overcap, the flexing portion may comprise a series of interconnected walls joined by flex joints. In one aspect of the flexing portion, the sealing plug may be formed by a central planar member, an outwardly angled wall formed on the periphery of the central member, and an upwardly directed connecting ring. The connecting ring of the sealing plug may further form the frictional engagement surface with the inner rim in the second sealing position. In a further aspect of the flexing portion, the wall member and the sealing plug may be connected by an angled connecting wall.
In another aspect of the overcap, the sealing surface may comprises a specific sealing means projected from the wall member. In one aspect of the sealing means, a continuous engagement bead is formed on an outside surface of the wall member. In another aspect of the sealing means, a plurality of flexible rings may be formed on an outside surface of the wall member. In a still further aspect of the sealing means, a knurled portion may be formed as a continuous band on an outside surface of the wall member.
In a further aspect of the overcap, the sealing plug may be provided with plug sealing means positioned for engagement with the inner rim upon movement of the sealing plug into the second sealing position. In one aspect of the plug sealing means, a continuous engagement bead may be formed on an outside surface of the wall member. In another aspect of the plug sealing means, a plurality of flexible rings may be formed on an outside surface of the sealing plug. In a still further aspect of the sealing means, a knurled portion may be formed as a continuous band on an outside surface of the sealing plug.
In a still further aspect of the overcap, a plurality of vents may be foamed adjacent an engagement bead on a peripheral surface of the sealing plug. The vent being positioned to be activated during engagement of the sealing plug with the inner rim, prior to the frictional engagement with the inner rim during movement of the sealing plug into the second sealing position.
In a further aspect of the overcap, an engagement ridge is positioned on an inside surface of the peripheral skirt for engaging the outer rim of the container and for resiliently retaining the overcap on the container. In a still further aspect of the overcap, the body portion, the peripheral skirt, and the flexing portion are integrally formed from an injection molded plastic.
Other features and combinations of the elements specifically identified are contemplated as part of the present disclosure.
For purposes of illustrating the invention, there is shown in the accompanying drawings a number of forms, which are presently preferred; it being understood, however, that the invention is not limited to the precise arrangements shown and instrumentalities shown.
Referring now to the drawings, where like numerals identify like elements, there is shown in
As illustrated, the container 10 comprises a generally cylindrical container body 12 defining top end 14 and an opposite bottom end 16. The container 10 includes top end closure 18 attached to the top end portion 14. A bottom closure (not shown) may also be included on the bottom end portion 16 of the container 10. The top end closure 18 is used to at least partially close and seal the top end 14 of the container 10 and the product retained therein (not shown). The closure 18 may be formed as part of the container body or attached to the container body 12 in any known manner. A bottom end closure may also be integrally formed with the container body 12 or attached to the bottom end portion 16.
As shown in cross-section in
The opening 26 defined by the rim 24 is sized to allow access to the interior of the container 10. A sealing membrane patch (see 27,
As shown in
The body portion 32 of the overcap 28 includes a generally planar central portion 34 connected to the peripheral skirt 30 by a flexing portion 36. The flexing portion 36 permits the central portion 34 to move vertically relative to the outer skirt 30. The flexing portion 36 includes interconnected rings 42, 44 and a wall portion 46. As shown, in the normal rest position of the overcap 28, the wall portion 46 is generally parallel to and includes an outer surface that is spaced from the inside wall surface of the end ring 20. The wall 46 and skirt 30 are connected by a chime cover 48. The chime cover 48 forms the outer edge of the body portion 32. As discussed in more detail below, the wall portion 46 is dimensioned to form an initial seal between the overcap 28 and the end ring 20, when the overcap 28 is engaged on the top end 14 of the container body 10 in a first sealing position.
The central portion 34 of the overcap body 32 defines a sealing plug 38 for engagement with the inner rim 24 defined by the flange 22. An engagement bead or ridge 50 is formed at the joint between one connecting ring 42 and an angled wall portion 58 of the central overcap portion 34. The engagement bead 50 projects radially outward of the central portion 34 and preferably includes a peripheral dimension that extends radially outward from the central portion 34 by a sufficient distance so as to engage underneath the inner rim 24. This bead extension assists in retaining the plug 38 within the opening 26, with a friction fit formed between the plug 38 and the inner rim 24, as shown in
In
The structures of the sealing plug 38 (including the angles wall 58 and the flex joint 42, as discussed below) form the downwardly depending flange on the overcap body 32. Further, the engagement bead 50 as shown include a series of vents 56. As the sealing plug 38 is moved toward the opening 26, there is an increase in pressure within the reservoir of the container 10. The vents 56 are provided on the underside of the bead 50. The vents 56 engage the flange 22 upon initial contact of the bead 44 with the inner rim 24. During the downward movement, the pressure increases within the container 10 and air attempts to move outwardly through the central opening 26, around the contacting surfaces. The pressure increase normally tends to resist the engagement of a plug with the sealing rim, and may muffle the sound of the friction fit (snap fit) between the two parts.
The vents 56 on the bead 50 permit air to move around the bead 50 during the engagement with the rim 24. This venting results in a reduction in the pressure in the container. Further, during final passage of the bead 50 around the rim 24, a more audible “snap” sound is provided. Hence, the user is provided with an audible indication of a sealing engagement and the force required to create the sealing engagement is reduced. Preferably, the vents 56 do not extend around the bead 50, past the transition between its bottom surface and upper surface. The vents 56 preferably do not engage the inner rim 24 when the relatively upper or top surface of the bead 50 is sealed below the ring 24. The number of vents may vary as desired, depending on the level of engagement between the sealing plug and opening into the container.
The movement of the sealing plug 38 from the position shown in
In the first sealing position shown in
In the second sealing position shown in
During movement of the sealing plug 38 into engagement with the inner rim 24 of the flange 22, air from the container body 12 is moved around the forming seal through the vents 56. The release of the sealing surface from the inside wall surface 60 permits the moving air to be directed into the area bounded by the flexing portion 36, the inner surface 64 of the rim and the upper surface of the flange 22. Preferably, the air expelled by the sealing plug 38 moves over the chime 66, past the projecting edge 68, past snap ridge 40 on the flange 30, and into the ambient atmosphere. Again, vents may be formed to direct this air movement. The excess air and pressure is directed away from container interior and may be helpful in maintaining the shelf life of certain products retained in the container. Further, the positioning of the seal plug into engagement with the inner rim, inside the access opening, serves to reduce the head space within the container, further enhancing the shelf-life of the retained product.
In
In
As also shown in
In this second sealing position for the overcap 28′, the ribs 70 of the outer seal 60 are spaced from the inside surface 64 of the end ring 20. The flexing of the connected rings and flex joints allow for movement of the sealing plug 38 from the position shown in
The ribs 70 and 72 are preferably flexible and add to the effectiveness of the seal with the inside wall 46 of the end ring 20 and the inner rim 24 of the flange 22. The end ring 20 and flange rim 24 are preferably dimensionally rounded and have smooth surfaces. However, formation and assembly may cause tolerance variations in the surfaces. In addition, shipment and use of the container may cause bending or displacement of the elements and results in misalignment of the surfaces.
A ribbed or similar sealing surface is intended to create a system for encouraging the seal with the surfaces of the container closure 18. The flexible nature of the ribs 70, 72, due to their relatively small dimension and use of a flexible material for the overcap, creates a resilient surface that may conform to imperfections in the surfaces and part positions. The number of ribs may vary as desired, with a single ring or multiple rings being possible. The ribs are preferably thin and relatively flexible, so as to permit deflection relatively easily, and are shown as being closely spaced and parallel to one another. Upon engagement of the ribbed surfaces sealing means with the inside wall of the end ring and/or the inner rim surface, the ribs preferably deflect and collapse to seal along the engaged surface. The amount of deflection will vary depending on the form of the ribs, the relative spacing of the parts, the resiliency of the overcap or rib material (and potentially the engagement surfaces), the spacing of the ribs, etc.
In
Other forms of sealing surfaces and members are contemplated for the sealing surfaces formed on the first and second sealing locations. For example, a continuous bead may be provided for the plug sealing means (similar to that shown in
Other sealing locations are possible, including the provision of a sealing means at the base of the inside wall in the overcap structures shown, at a position below the flex joint. A seal surface, such as a raised bead, ribs, a knurled band or otherwise, may be formed to engage the upper surface of the flange 22, between the inner surface 46 of the end ring and the inner rim 24. Pushing the sealing plug 38, or similar structure, into the opening 26 will cause relative movement of the flexing members and separate this seal surface away from the flange.
The overcap of the present embodiments is preferably formed from a relatively flexible thermoplastic material, including olefins, such as polyethylene and polypropylene, polyvinyl chloride or similar materials. The properties for such materials may vary depending on the structure, dimensions and application for the overcap. The material is preferably on the lower end of the flex modulus. It is contemplated that if the material is relatively rigid, the sealing arrangement may be compromised, in addition to making more difficult the snap fit of the overcap onto the container end and the insertion of the sealing plug into the opening.
The overcap is preferably injection molded using known techniques. A two-shot molding process may also be used, if a variation of the material properties within the overcap structures is desired. For example, the sealing surfaces, such as the raised bead, ribs, knurled band, etc, may be formed by an over-molding operation, using a more rigid material for the body of the overcap and a softer, more flexible material for the sealing surface(s). The sealing surfaces may also be formed as the initial shot of material in the two-shot process.
In the drawings and specification, there has been set forth a preferred embodiment of this invention and, although specific terms are employed, these terms are used in a generic and descriptive sense only and not for purposes of limitation. The scope of the invention is set forth in the following claims.
This Application is a U.S. National Phase Filing Under 35 U.S.C. §371 based upon and claiming priority Under 35 U.S.C. §119(a)-(e) to International Application No. PCT/US2012/059180, filed Oct. 8, 2012, the entire disclosure of which is incorporated by reference herein. This international application claims the benefit of the filing date for U.S. Provisional Application No. 61/546,377, filed Oct. 12, 2011.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US12/59180 | 10/8/2012 | WO | 00 | 4/3/2014 |
Number | Date | Country | |
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61546377 | Oct 2011 | US |