The present invention claims the benefit of the priority of Canadian patent application n° 2,756,749 filed on Oct. 28, 2011.
The present invention relates to an improved sealing sheet for use to close a plurality of containers formed in a container-defining sheet, especially but not exclusively for the storage of pills.
The invention also relates to a set of pill containers which incorporates said improved sealing sheet.
It is of common practice in the pharmaceutical field to prepare sets of individual containers containing pills and/or tablets to be administered to a patient. Each of these containers contains pills and/or tablets that the patient has to take together at the same time during the day over a given period of time (preferably one week).
To prepare such sets of individual pill containers for use by a patient, it is also of common practice to use a sheet of plastic material in which a plurality of cavities are embossed. Each of these cavities defines a small upwardly opened container that can be filled with pills. After filling, all the containers are closed by means of a sealing sheet on which all desirable indications can be printed, like the patient's name, the date and hour of administration, etc. As it can be understood, the indications are printed and formatted onto the sealing sheet so that each group of information referring to a given container is positioned in regard to said container. Tearing lines are provided on both the container-defining sheet and the sealing sheet to permit easy separation of the individual pill containers.
For further information as to the structure, manufacture and use of such sets of individual pill containers, reference can be made to U.S. Pat. No. 5,788,079 and its Canadian counterpart no. 2,207,045 which both name the present inventor and are herein incorporated by reference, and to all the prior art references that were cited during their prosecution.
As disclosed in the above mentioned US and Canadian patents naming the present inventor, the sealing sheet used to close the containers can be made of paper or similar material and be glued onto the container-defining sheet. For this purpose, the sealing sheet comprises a top layer having a lower surface covered with a pressure sensitive adhesive glue and a bottom layer having an upper surface detachably fixed to the lower surface of the top layer by means of the adhesive glue. The bottom layer is peelable from the lower surface of the top layer to allow fixation of it onto the top surface of the container-defining sheet. Advantageously, this bottom layer has tearing lines punched into it in such a manner and position as to leave parts of it glued onto the bottom surface of the top layer in the form of a number of bottom pieces equal to the given number of cavities made in the container-defining sheet when the sealing sheet is peeled off. Each of these bottom pieces are shaped, sized and positioned so as to extend over a corresponding cavity of the container-defining sheet when the sealing sheet is properly applied to and glued on the flanges of the top surface of the container-defining sheet. These bottom pieces thus prevent the pill(s) stored in each of the containers from coming into contact with the adhesive glue.
As other examples of such a sealing sheet, reference can be made to U.S. Pat. Nos. 6,382,420 and 7,543,709 which also both name the present inventor and are also incorporated by reference.
The one disclosed in U.S. Pat. No. 7,543,709 is particularly interesting in that, thanks to its structure, it gives easy, safe and clean access to the containers formed in the container-defining sheet sealed by it.
However, a problem that still remains in the sealing sheets presently in use, especially the one of U.S. Pat. No. 7,543,709, is that the tearing lines of the bottom layer are positioned and devised so as to leave a pulling tab projecting from one edge of each bottom piece and an extension opposite to the edge from which extends the pulling tab, all of the tabs and extensions being in line and not separated from each other. So, it frequently happens that the bottom layer be teared off and splitted into parts when it is peeled off, such making it difficult to remove and glue the top layer onto the container-defining sheet.
As aforesaid, the present invention as claimed is directed to an improved sealing sheet for use to close a container-defining sheet having a top surface comprising a given number of spaced apart cavities embossed therein, each of the cavities being upwardly opened and thus defining a container that is surrounded by a flange that is part of the top surface of the container-defining sheet.
Like the sealing sheet disclosed in U.S. Pat. No. 7,543,709, the sealing sheet according to the invention basically comprises:
The top layer has pairs of tearing lines punched therein. Each of said pairs of tearing lines is adjacent to one of the cover pieces extending from one side of said adjacent cover piece towards at least one adjacent corner of the bottom piece of the cover piece, in order to facilitate peeling of the bottom piece and of the corresponding part of the cover piece from the corresponding container and thus to give access to the element(s) stored in it.
The bottom layer also has tearing lines punched into it in such a manner and position as to leave parts of the bottom layer glued onto the bottom surface of the top layer in the form of a number of bottom pieces equal to the given number of cavities made in the container-defining sheet when said sealing sheet is peeled off. Each of said bottom pieces is shaped, sized and positioned so as to extend over a corresponding cavity of the container-defining sheet when the sealing sheet is properly applied to and glued on the flanges of the top surface of the container-defining sheet. Said bottom pieces thus prevent any element stored in the containers from coming into contact with the adhesive glue.
Advantageously, the container-defining sheet comprises recesses embossed therein so as to extend adjacent to the one side of each of the cover pieces from which extend the tearing lines allowing peeling of the corresponding bottom piece from the corresponding container. These recesses are U-shaped so as to give easy access to a finger and thus facilitate such a peeling.
Moreover, the tearing lines of the bottom layer of the sealing sheet are devised so as to provide each of the bottom pieces with a small pulling tab projecting from one edge of the bottom piece, in such a manner that once the sealing sheet is glued on top of the container defining-sheet, the pulling tab extending at a short a distance away from the cavity of the corresponding container towards the adjacent recess embossed therein, such facilitating again peeling of the bottom piece from the container. The tearing lines of the bottom layer of the sealing sheet are also devised so as to provide each of said bottom pieces with an extension opposite to the edge from which projects the pulling tab.
As aforesaid, the basic structure disclosed hereinabove of the sealing sheet according to the invention is known per se and disclosed in the above mentioned U.S. Pat. No. 7,543,709.
As a matter of fact, the sealing sheet according to the invention is improved in that the tearing lines of the bottom layer are further devised and positioned so that all of the pulling tabs and extensions that are formed when the bottom layer is peeled off, remain close to but separate from each other.
Such prevents the above mentioned problem encountered with the known sealing sheet, namely the fact that the bottom layer be often subject to be teared and splitted in parts when it is peeled off, because these is no part of said bottom layer left in between the holes formed by the bottom pieces, pulling tabs and extensions. In as much as, in accordance with the invention, the pulling tabs and extensions are close to but separate from each other, parts of the bottom layer remain between said tabs and expansions when said bottom layer is peeled off. Such substantially reduce the risk of tearing and splitting of the bottom layer, and thus make the installation of the top layer easier to achieve.
The present invention as claimed is also directed to kit for the manufacture of a set of pill containers, which comprises:
a) a container-defining sheet made of a plastic material, said container-defining sheet having a top surface comprising a given number of evenly spaced apart cavities embossed therein, each of said cavities being upwardly opened and thus defining a container, each of said containers being surrounded by a flange of a given width provided with a central dotted line punched therein, said dotted lines provided in all of said flanges making it possible to detach each of the containers from the container-defining sheet and from the adjacent containers;
b) a recessed support having a top surface provided with a number of recesses at least equal to the number of cavities embossed in the container-defining sheet, said recesses being positioned, shaped and sized to receive the containers defined by said cavities embossed in the container-defining sheet; and
c) a sealing sheet for use to close the container-defining sheet, said sealing sheet being as defined hereinabove.
Of course, positioning means are provided onto at least the top surface of the container-defining sheet and on the sealing sheet to ensure that, in use, after the container-defining sheet is fitted onto the recessed support, the paper covering is peeled off from the bands of the sealing sheet and said sealing sheet is positioned on top of the top surface of the container-defining sheet, the bands covered with a self-adhesive material and their tearing lines be in exact superposition on top of the flanges and the dotted lines of the container-defining sheet.
In accordance with a particularly preferred embodiment of the invention, the recessed support of the above mentioned kit, comprises a pair of holes located on opposite sides of its top surface close to the side where are located the upwardly projecting protuberances. Such is interesting in that the holes made in the recessed support allow the user to insert his/her fingers below the container-defining sheet and thus facilitate removal of the same.
This invention and its numerous advantages will be better understood upon reading the following non restrictive description of the closest prior art and of a preferred embodiment of the invention, made with reference to the accompanying drawings.
As indicated hereinabove, the present invention relates to an improvement made to the structure of a sealing sheet for use to seal a container-defining sheet like those especially devised to form sets of individual pill containers for use in pharmacies or hospitals.
A aforesaid,
The container-defining sheet 3 is preferably made of a plastic material and has a top surface comprising a given number of spaced apart cavities 7 embossed therein. Each cavity 7 is upwardly opened and thus defines a container 9 which is surrounded by a flange 11. Each of the flanges 11 which is not directly adjacent to one external side of the container-defining sheet 3 is provided with a centrally positioned tearing line 13 so as to make it possible to detach each of the containers 9 from all the adjacent containers and thus from the container-defining sheet 3 whenever desired.
The sealing sheet 5 is preferably made of paper and devised to be positioned on top of the top surface of the container-defining sheet 3 in order to close each of the containers.
As it is illustrated, the sealing sheet 5 comprises a top layer 15 which has an upper surface 17 and a lower surface 19 that is covered with a pressure-sensitive adhesive glue. The sealing sheet 5 also comprises a bottom layer 21 that is detachably fixed to the lower surface 19 of the top layer 15 by means of the adhesive glue. The bottom layer 21 is devised to be peelable from the lower surface 19 of the top layer 15 in order to allow fixation of the sealing sheet 5 on to the top surface of the container-defining sheet 3 in order to close all the containers 9 made in this sheet 3. The way the bottom layer 21 may be peeled oft from the lower surface 19 of the top layer 15 is illustrated in
As it is shown in
Of course, when the container-defining sheet 3 is devised so as to allow each of its containers to be detached as was disclosed above and is illustrated in the drawings, the top layer 15 of the sealing sheet 5 must have tearing lines 27 punched therein in such a manner and position as to be in line with the tearing lines 13 of the container-defining sheet 3, in order to allow the top layer 15, once glued onto the flanges 11 on top of the container-defining sheet 3, to be splitted into a number of cover pieces 17 equal to the number of containers 9. Such is actually necessary to allow detachment of each of the containers 9 from the container-defining sheet 3 while keeping the so-detached containers closed.
As it is illustrated, the top layer 15 of the sealing sheet 5 has pairs of tearing lines 29 punched therein, each of said pairs being adjacent to one of the cover pieces 17 and having each of its tearing lines 29 that extends from one side of the corresponding cover piece 17 towards one adjacent corner of the corresponding bottom piece 25.
The purpose of these tearing lines 29 is to facilitate peeling of the bottom piece 25 and of the corresponding part of the cover piece 17 from the corresponding container and thus facilitate access to the elements stored therein.
As it is also illustrated, the bottom layer 21 of the sealing sheet 5 also has the tearing lines 23 which are devised to provide each of the bottom pieces 25 with a small pulling tab 31 projecting from one edge 26 of the bottom piece, hereinafter called “front edge”, in such a manner that, once the sealing sheet 5 is glued on top of the container-defining sheet 3, this pulling tab 31 extends at a short distance away from the cavity 7 of the corresponding container 9 towards an adjacent recess 33 embossed therein. Such again advantageously facilitates peeling of the bottom piece 25 from the container 9.
As is shown in
As is further illustrated in
Such an extension 32 which extends over over a portion of the rear edge of the bottom piece 25, advantageously allows the rear end of the bottom piece 25 to remain attached onto the adjacent surface of the corresponding container 9 and thus to prevent inadvertent separation of the rear portion of the bottom piece 25 from the top layer 15 on which said bottom piece is glued, with the risk of inadvertent gluing of the pills stored in the container.
As it has already been mentioned hereinabove, a problem that exists with the sealing sheets presently in use, especially the one of U.S. Pat. No. 7,543,709 illustrated in
To prevent the above problem, the sealing sheet 21 according to the invention as shown in
As aforesaid, such prevents the above mentioned problem encountered with the known sealing sheet, namely the fact that the bottom layer be often subject to be teared and splitted in parts when it is peeled off, because these is no part of the bottom layer left in between the holes formed by the bottom pieces, pulling tabs and extensions. In as much as, in accordance with the invention, the pulling tabs 31 and extensions 32 are close to but separate from each other, the bottom layer has parts that remain in the spaces left between said tabs and expansions when said bottom layer peeled off. Such substantially reduce the risk of tearing and splitting of the bottom layer, and thus make the installation of the top layer easier to achieve.
In the prior art embodiment disclosed hereinabove as well as in the preferred embodiment according to the invention as illustrated in
Such a particular use is of course of interest when pills and/or tablets must be administered every day at different periods of time. As to the way the above mentioned printing can be done and its advantage, reference can be made afore to U.S. Pat. No. 5,788,079 naming the present inventor, which has already been mentioned hereinabove.
Of course, it may be understood that, for other applications, the kind of printing and the number of containers may vary.
As also shown in the accompanying drawings, the sealing sheet 5 and the top surface of the container-defining sheet 3 are advantageously provided with positioning means such as holes 35 that may cooperate with pins 45 extending from the recessed support 1 in order to ensure proper positioning of both of them with respect to each other during installation and exact superimposition of the bottom pieces 25 of the sealing sheet on top of the corresponding cavities 7 and with all the tearing lines of the top layer of the sealing sheet in alignment with the tearing lines of the container-defining sheet 3.
The purpose of the recessed support 1 which is preferably made of rigid plastic material, is actually to receive, hold and support one or more of said container-defining sheet 3. For this purpose, it comprises on its top surface, a plurality of recesses 43 that are equal in number to the number of containers 9 embossed on the container-defining sheet 3, and are positioned, shaped and sized to receive these containers 9.
As to the way the assembly can be achieved, reference can again be made to the above mentioned U.S. Pat. No. 5,788,079.
As is shown in
As may be appreciated, numerous modifications could be made to the preferred embodiment of the sealing sheet according to the invention and of the kit in which it can be used as it disclosed hereinabove without departing from the scope of the present invention. In this connection, it is worth reminding that the present invention, even though it is particularly well adapted to the manufacture of sets of individual pill containers for use in the pharmaceutical field, it could be used in other fields for other applications. It may also be noted that the number of containers may vary from one application to another and the shape and size of each of the containers may be modified as requested.
Number | Date | Country | Kind |
---|---|---|---|
2756749 | Oct 2011 | CA | national |