1. Field of the Invention
The present invention relates to a sealing structure for sealing between a base having a storage part and a cover attached to the base to close the storage part via a gasket made of a rubber-like elastic material, for example, a structure for sealing between a base and a cover as required in a hard disc drive apparatus (hereinafter, referred to as HDD).
2. Description of the Conventional Art
In an HDD, it is necessary to prevent dust or water, which is impeditive for writing and reading a data to a magnetic disc, from entering from an external part as much as possible. Accordingly, a gasket is interposed between the base, in which the magnetic disc, a head for reading and writing the data, a drive apparatus thereof and the like are stored, and the cover for sealing the base.
However, in accordance with the conventional sealing structure such as the patent document 1 mentioned above, since the gasket 104 is brought into close contact with the upper surface of the side plate part 101b of the base 101, a thickness (a height h) of an outer shell of the apparatus consisting of the base 101 and the cover 102 is enlarged, and it is hard to fulfill the demands for thinness of the apparatus.
The present invention is made by taking the points mentioned above into consideration, and a technical problem thereof is to prevent an uneven deformation of a cover caused by repulsion force of a gasket and a partial surface pressure lack of the gasket caused thereby, as well as to facilitate thin formation of an outer shell of an apparatus consisting of a base and a cover.
As a means for effectively solving the technical problem mentioned above, in accordance with a first aspect of the present invention, there is provided a sealing structure using a gasket for sealing a clearance between a base having a storage part and a cover joined to the base so as to close the storage part, via a gasket made of a rubber-like elastic material, wherein the base and the cover have side peripheral surfaces facing to each other in a different direction from their joining direction, and the gasket is integrally provided on one side peripheral surface of the side peripheral surface of the base and the side peripheral surface of the cover, and is brought into close contact with the other side peripheral surface.
In other words, in the structure mentioned above, when the gasket is integrally provided on the side peripheral surface of the base for example, a seal surface of the gasket is brought into close contact with the side peripheral surface of the cover, and on the other hand, when the gasket is integrally provided on the side peripheral surface of the cover, a seal surface of the gasket is brought into close contact with the side peripheral surface of the base.
Further, in accordance with a second aspect of the present invention, there is provided a sealing structure using a gasket as recited in the first aspect, wherein the gasket has a seal lip brought into close contact with the other side peripheral surface, and the seal lip is formed in an inclined state toward a relative movement direction of the other side peripheral surface at a time of relatively moving the cover to the storage part side of the base.
In accordance with this structure, in the process of relatively moving the cover to the storage part side of the base (in a direction of moving the base and the cover close to each other), the seal lip of the gasket is deformed so as to be further largely inclined on the basis of a slide motion with respect to the other side peripheral surface, and thereby a surface pressure of the seal surface is reduced. On the contrary, in the process of relative movement of the cover to an opposite side to the storage part of the base (in a direction of opening the base and the cover from each other), the seal lip is deformed in an uprising direction on the basis of a friction with the other side peripheral surface, and the surface pressure of the seal surface is increased, whereby a breakaway resistance is increased.
Further, in accordance with a third aspect of the present invention, there is provided a sealing structure using a gasket as recited in the first aspect, wherein the other side peripheral surface has a larger fastening margin with respect to the gasket at an outer side from a close fitting part to the gasket.
In accordance with this structure, if the base and the cover are relatively moved in the direction of opening the base and the cover from each other from the state in which the side peripheral surfaces of the base and the cover are fitted to each other via the gasket, the breakaway resistance is increased in the gasket provided on one of the side peripheral surfaces of the base and the cover due to an increase of the surface pressure with respect to the other side peripheral surface.
Further, in accordance with a fourth aspect of the present invention, there is provided a sealing structure using a gasket as recited in the first aspect, wherein the fastening margin with respect to the gasket is made gradually larger from an end part of the other side peripheral surface toward the close fitting part with the gasket, on the other side peripheral surface.
In accordance with this structure, since a collapsing margin with respect to the gasket is gradually increased in the process of fitting the cover to the base, assembling can be done easily, and a sufficient collapsing margin can be provided to the gasket.
Further, in accordance with a fifth aspect of the present invention, there is provided a sealing structure using a gasket as recited in the first aspect, wherein the base and the cover have side plate parts along the outer peripheries thereof, and the gasket is adhered in such a manner as to enwrap one of the side plate parts.
In accordance with this structure, since the gasket is provided in such a manner as to enwrap one of the side plate parts, an adhesion area is increased.
Further, in accordance with a sixth aspect of the present invention, there is provided a sealing structure using a gasket as recited in the first aspect, wherein the base and the cover have side plate parts along the outer peripheries thereof, the gasket is adhered to one of the side plate parts, and has an extension part extending toward a side to which a leading end of the one side plate part is directed, and the seal lip brought into close contact with the other side peripheral surface is formed on the extension part.
In accordance with this structure, since the seal lip is formed on the extension part of the gasket extended from one side peripheral surface toward the side to which the leading end is directed, stress of the seal lip caused by the close contact with the other side peripheral surface is absorbed by a bending deformation of the extension part, so that the gasket becomes softer, and deforming force applied to the base and the cover is reduced.
Further, in accordance with a seventh aspect of the present invention, there is provided a sealing structure using a gasket for sealing a clearance between a base having a storage part and a cover joined to the base so as to close the storage part, via a gasket made of a rubber-like elastic material, wherein the base and the cover have side peripheral surfaces facing to each other in a different direction from their joining direction, and the gasket is integrally provided on the side peripheral surface of the base and is brought into close contact with the side peripheral surface of the cover, and a buffering part positioned at an outer peripheral part of a bottom plate part of the cover is integrally formed in the gasket.
In accordance with this structure, the buffering part formed so as to extend from the gasket serves a function of reducing an impact from an exterior part.
Further, in accordance with an eighth aspect of the present invention, there is provided a sealing structure using a gasket for sealing a clearance between a base having a storage part and a cover joined to the base so as to close the storage part, via a gasket made of a rubber-like elastic material, wherein the gasket is constituted by a base part integrally adhered to a side peripheral surface of the cover, and a seal lip extending to an outer peripheral side of the base part in such a manner that an opposite side to the storage part forms a concave shape, and the seal lip is brought into close contact in a buckling state with a side plate part of the base extending in such a manner as to surround the side peripheral surface of the cover.
In accordance with this structure, since the seal lip is brought into close contact with the side plate part of the base in a buckling state, stress of the seal lip is absorbed by the buckling. As a result, the gasket becomes softer, and deforming force applied to the base and the cover is reduced. Further, since the seal lip extends in such a manner that the opposite side to the storage part in the base forms the concave shape, and thereby buckling occurs in such a manner that the seal lip collapses toward an opposite side to the storage part of the base, the seal lip is deformed in an uprising direction on the basis of the friction with the other side peripheral surface, in the process of relative movement of the cover toward the opposite side to the storage part of the base (in the direction of opening the base and the cover from each other), and the surface pressure of the seal surface is increased. Therefore, the breakaway resistance is increased.
Further, in accordance with a ninth aspect of the present invention, there is provided a sealing structure using a gasket as recited in the eighth aspect, wherein one or both of the following two expressions is satisfied:
SA≧SB (1)
H>W(2) (2)
In the above expressions, SA is a cross sectional area of a clearance between the base part of the gasket and the side plate part of the base, SB is a cross sectional area of the seal lip, H is a height from a bottom part of the concave shape of the seal lip to an upper surface of the cover, and W is a protruding width of the seal lip from the base part of the gasket to an outer peripheral side.
In accordance with this structure, it is possible to prevent the seal lip pinched between the side plate part of the base and the base part of the gasket from protruding to an outer side from the clearance between the base part of the gasket and the side plate part of the base.
Further, in accordance with a tenth aspect of the present invention, there is provided a sealing structure using a gasket for sealing a clearance between a base having a storage part and having a polygonal plane projection shape with rounded corner parts, and a cover arranged at an inner side of a side plate part of the base and joined so as to close the storage part, via a gasket made of a rubber-like elastic material, integrally bonded to a side peripheral surface of the cover and brought into close contact with an inner side surface of the side plate part, wherein a radius of curvature of an outer peripheral seal surface of the gasket at the corner parts is made smaller than a radius of curvature of an inner side surface of the side plate part of the base at the corner parts.
Further, in accordance with an eleventh aspect of the present invention, there is provided a sealing structure using a gasket for sealing a clearance between a base having a storage part and having a polygonal plane projection shape with rounded corner parts, and a cover arranged at an inner side of a side plate part of the base and joined so as to close the storage part, via a gasket made of a rubber-like elastic material, integrally bonded to a side peripheral surface of the cover and brought into close contact with an inner side surface of the side plate part, wherein a protruding length of the gasket at the corner parts is made larger than a protruding length of the gasket at the other parts than the corner part.
In accordance with the sealing structure using the gasket on the basis of the first aspect of the present invention, since the gasket is interposed between the side peripheral surfaces facing to each other in the different direction from the direction of joining the base and the cover by a joining means such as screws or the like, it is possible to present the uneven deformation of the cover caused by the repulsion force of the gasket, and the unevenness of the surface pressure of the gasket caused thereby, and it is possible to provide the sealing structure having a high reliability.
In accordance with the sealing structure using the gasket on the basis of the second aspect of the present invention, since the seal lip of the gasket is deformed so as to reduce the surface pressure at a time of moving the base and the cover close to each other, it is possible to easily assemble the base and the cover. On the contrary, the seal lip of the gasket increases the surface pressure with respect to the direction of opening the base and the cover from each other, and restoring force of the seal lip is applied to the direction of moving the base and the cover close to each other, in addition to the effect obtained by the first aspect. Accordingly, since the gasket itself has the joining force between the base and the cover, it is possible to reduce dependency on the joining means such as the screws or the like so as to reduce its cost.
In accordance with the sealing structure using the gasket on the basis of the third aspect of the present invention, it is possible to reduce dependency on the joining means such as the screws or the like, similarly to the second aspect, on the basis of the increase of the breakaway resistance, whereby the cost can be reduced.
In accordance with the sealing structure using the gasket on the basis of the fourth aspect of the present invention, the sufficient collapsing margin can be provided to the gasket and assembling can be done easily.
In accordance with the sealing structure using the gasket on the basis of the fifth aspect of the present invention, a desired adhesion strength of the gasket can be secured even in the case that the gasket itself is inevitably downsized in accordance with the downsizing of the base and the cover, in addition to the effect obtained by the first aspect.
In accordance with the sealing structure using the gasket on the basis of the sixth aspect of the present invention, since the gasket becomes softer and the deforming force applied to the base and the cover is reduced, it is possible to effectively suppress the deformation of the base and the cover, which are downsized and thinned on the basis of the downsizing of the device so as to have lowered rigidity, in addition to the effect obtained by the first aspect.
In accordance with the sealing structure using the gasket on the basis of the seventh aspect of the present invention, since the buffering part is formed in the gasket so as to extend, an independent buffering member is not necessary to be provided, and since the adhesion area of the gasket to the base is increased by the buffering part, an adhesion strength can be enhanced.
In accordance with the sealing structure using the gasket on the basis of the eighth aspect of the present invention, since the gasket becomes softer, and the deforming force applied to the base and the cover is reduced, it is possible to effectively suppress the deformation of the base and the cover, which is downsized and thinned on the basis of the downsizing of the device so as to have reduced rigidity. Further, it is possible to reduce dependency on the joining means such as the screws or the like, similarly to the second aspect, on the basis of the increase of the breakaway resistance, thereby it is possible to reduce the cost.
In accordance with the sealing structure using the gasket on the basis of the ninth aspect of the present invention, it is possible to effectively prevent the seal lip from protruding to the outer side from the clearance between the base and the cover, in addition to the effect obtained by the eighth aspect. Further, this matter is effective in the light of making the apparatus thin by reducing the dimension in the thickness direction.
In accordance with the sealing structure using the gasket on the basis of the tenth aspect or the eleventh aspect of the present invention, since the collapsing amount of the gasket at the corner part can be made larger than the collapsing amount of the gasket at the other parts than the corner part in the structure in which the plane projection shapes of the base and the gasket are formed in the polygonal shape having the rounded corner parts, it is possible to secure a desired sealing performance in the corner part of the base, where high dimensional precision is hardly attained.
The cover 2 is manufactured, for example, by a press molding of a metal plate such as a stainless steel, an aluminum or the like, and is constituted by a top plate part 21, and a side plate part 22 which is formed to bend approximately vertically along an outer peripheral edge thereof. Further, the cover 2 is inside fitted to the storage part 11 of the base 1. In other words, the side plate part 22 of the cover 2 is placed at an inner peripheral side of the side plate part 12 of the base 1, and an outer side surface 22a of the side plate part 22 of the cover 2 and an inner side surface 12a of the side plate part 12 of the base 1 face to each other with a predetermined facing gap G in a direction which is approximately perpendicular to a connecting direction (a vertical direction in
A gasket 4 made of a rubber-like elastic material is interposed in the facing gap G between the side plate part 22 of the cover 2 and the side plate part 12 of the base 1, and is integrally provided on the outer side surface 22a of the side plate part 22 of the cover 2. The gasket 4 can be, for example, vulcanized and formed integrally on the side plate part 22 of the cover 2 in accordance with an injection molding by using a metal mold or the like, or can be integrally formed in accordance with a method of extruding a liquid elastomer on the side plate part 22 into an endless shape by using a dispenser provided with a discharge nozzle, and bridging and hardening the liquid elastomer by irradiation of ultraviolet light or the like.
The gasket 4 has a seal lip 41 directed to an outer peripheral side, and is integrally bonded to the outer side surface 22a of the side plate part 22 of the cover 2 at a base part 42 which is thicker than the seal lip 41. Further, a seal surface 41a of a leading end (an outer peripheral end) of the seal lip 41 is brought into close contact with the inner side surface 12a of the side plate part 12 of the base 1 with a desired surface pressure, in a connected state of the base 1 and the cover 2. In this embodiment, the outer side surface 22a of the side plate part 22 of the cover 2 corresponds to “one side peripheral surface” in the description of the first aspect of the present invention, and the inner side surface 12a of the side plate part 12 of the base 1 corresponds to “other side peripheral surface” in the same description.
In accordance with the first embodiment mentioned above, since the gasket 4 is interposed between the inner side surface 12a of the side plate part 12 of the base 1 and the outer side surface 22a of the side plate part 22 of the cover 2, it is possible to reduce a thickness (a height h) of the outer shell of the apparatus constituted by the base 1 and the cover 2 accordingly, in comparison with the case that the gasket 104 is interposed in series with respect to the connecting direction of the base 101 and the cover 102 as shown in
Further, a collapsing margin of the gasket 4 is caused by a difference between a facing distance of the outer side surface 22a of the side plate part 22 of the cover 2 with respect to the inner side surface 12a of the side plate part 12 of the base 1, and a dimension of the gasket 4 at a time of formation in the facing direction, and is not affected by a connecting position, a fastening amount or the like by the screw members 3. This is because the gasket 4 is compressed between the side plate parts 12 and 22 facing in the direction which is approximately perpendicular to the connecting direction of the base 1 and the cover 2 by the screw members 3. Therefore, a deflection caused by the fastening position and the fastening amount of the screw member 3 and repulsion force of the gasket 4 is not generated in the cover 2. Therefore, a surface pressure of the seal surface 41a with respect to the inner side surface 12a of the side plate part 12 of the base 1 does not become uneven. As a result, it is possible to prevent a sealing performance from being lowered by a partial lack of the surface pressure.
In accordance with this structure, since the side plate part 12 of the base 1 is relatively moved to the upper side with respect to the gasket 4, at a time of inside fitting the cover 2 to the base 1, the seal lip 41 is deformed so as to incline to the upper side on the basis of a sliding motion with the inner side surface 12a of the side plate part 12, and the surface pressure of the seal surface 41a causing a resistance against the fitting is reduced. Further, since a compressing direction of the gasket 4 and the fitting direction of the base 1 and the cover 2 are different, it is possible to easily assemble the base 1 and the cover 2.
Further, on the contrary, in the case of relatively moving the cover 2 to an opposite side to the storage part 11 of the base 1 (in a direction of opening the bottom plate part 13 of the base 1 and the top plate part 21 of the cover 2 up and down mutually), the side plate part 12 of the base 1 relatively moves to the lower side with respect to the gasket 4. Therefore, the seal lip 41 is deformed so as to reduce an angle of incline on the basis of the sliding motion with the inner side surface 12a of the side plate part 12, and the surface pressure of the seal surface 41a is increased. Further, since restoring force of the seal lip 41 in the direction of incline acts in a direction of moving the bottom plate part 13 of the base 1 and the side plate part 22 of the cover 2 close to each other, the gasket 4 itself generates connecting force between the base 1 and the cover 2. Therefore, it is possible to reduce a degree at which the connection between the base 1 and the cover 2 depends on the screw member 3, specifically reduce the number of the screw members 3, thereby reducing a parts cost and a work cost at a time of assembling.
Next,
The gasket 4 made of the rubber-like elastic material is interposed in the facing gap G between the side plate part 22 of the cover 2 and the side plate part 12 of the base 1, and is integrally provided on the inner side surface 12a of the side plate part 12 of the base 1. The gasket 4 can be, for example, vulcanized and formed integrally on the side plate part 12 of the base 1 in accordance with the injection molding using the metal mold or the like, or can be integrally formed in accordance with the method of extruding the liquid elastomer on the side plate part 12 into an endless shape by using the dispenser provided with the discharge nozzle, and bridging and hardening the liquid elastomer by irradiation of ultraviolet light or the like.
The gasket 4 has the seal lip 41 directed to the inner peripheral side, and is integrally bonded to the inner side surface 12a of the side plate part 12 of the base 1 at the base part 42 which is thicker than the seal lip 41. Further, the seal surface 41a of the leading end (an inner peripheral end) of the seal lip 41 is brought into close contact with the outer side surface 22a of the side plate part 22 of the cover 2 with a desired surface pressure, in the connected state of the base 1 and the cover 2. In this embodiment, the inner side surface 12a of the side plate part 12 of the base 1 corresponds to “one side peripheral surface” in the description of the first aspect of the present invention, and the outer side surface 22a of the side plate part 22 of the cover 2 corresponds to “other side peripheral surface” in the same description.
In accordance with the second embodiment mentioned above, similarly to the first embodiment, since the gasket 4 is interposed between the inner side surface 12a of the side plate part 12 of the base 1 and the outer side surface 22a of the side plate part 22 of the cover 2, it is possible to reduce the thickness (the height h) of the outer shell of the apparatus constituted by the base 1 and the cover 2 accordingly, in comparison with the conventional art as shown in
Further, since the gasket 4 is compressed between the side plate parts 12 and 22 facing in the direction which is approximately perpendicular to the connecting direction of the base 1 and the cover 2 by the screw members 3, the collapsing margin is not affected by the connecting position, the fastening amount or the like by the screw members 3. Therefore, since the surface pressure of the seal surface 41a with respect to the outer side surface 22a of the side plate part 22 of the cover 2 does not become uneven, it is possible to prevent the sealing performance from being lowered by the partial lack of the surface pressure.
In accordance with this structure, since the side plate part 22 of the cover 2 is relatively moved to the lower side with respect to the gasket 4, at a time of inside fitting the cover 2 to the base 1, the seal lip 41 is deformed so as to incline to the lower side on the basis of the sliding motion with the outer side surface 22a of the side plate part 22, and the surface pressure of the seal surface 41a causing resistance against the fitting is reduced. Further, since the compressing direction of the gasket 4 and the fitting direction of the base 1 and the cover 2 are different, it is possible to easily assemble the base 1 and the cover 2.
Further, on the contrary, in the case of relatively opening the base 1 and the cover 2 up and down from each other, the side plate part 22 of the cover 2 relatively moves to the upper side with respect to the gasket 4. Therefore, the seal lip 41 is risen and deformed so as to reduce the angle of incline on the basis of the sliding motion with the outer side surface 22a of the side plate part 22, and the surface pressure of the seal surface 41a is increased. Further, since the restoring force of the seal lip 41 in the direction of incline acts in the direction of moving the bottom plate part 13 of the base 1 and the side plate part 22 of the cover 2 close to each other, the gasket 4 itself generates the connecting force between the base 1 and the cover 2. Therefore, it is possible to reduce a degree at which the connection between the base 1 and the cover 2 depends on the screw member 3, specifically reduce the number of the screw members 3, thereby reducing the parts cost and the work cost at a time of assembling.
Next,
The gasket 4 made of the rubber-like elastic material is interposed in the facing gap G between the side plate part 22 of the cover 2 and the side plate part 12 of the base 1, and is integrally provided on the inner side surface 22b of the side plate part 22 of the cover 2. The gasket 4 can be, for example, vulcanized and formed integrally on the side plate part 22 of the cover 2 in accordance with the injection molding using the metal mold or the like, or can be integrally formed in accordance with the method of extruding the liquid elastomer on the side plate part 22 into an endless shape by using the dispenser provided with the discharge nozzle, and bridging and hardening the liquid elastomer by irradiation of ultraviolet light or the like.
The gasket 4 has the seal lip 41 directed to the inner peripheral side, and is integrally bonded to the inner side surface 22b of the side plate part 22 of the cover 2 at the base part 42 which is thicker than the seal lip 41. Further, the seal surface 41a of the leading end (the inner peripheral end) of the seal lip 41 is brought into close contact with the outer side surface 12b of the side plate part 12 of the base 1 with a desired surface pressure, in the connected state of the base 1 and the cover 2. In this embodiment, the inner side surface 22b of the side plate part 22 of the cover 2 corresponds to “one side peripheral surface” in the description of the first aspect of the present invention, and the outer side surface 12b of the side plate part 12 of the base 1 corresponds to “other side peripheral surface” in the same description.
In accordance with the third embodiment mentioned above, since the gasket 4 is interposed between the side plate part 12 of the base 1 and the side plate part 22 of the cover 2, it is possible to reduce the thickness (the height h) of the outer shell of the apparatus constituted by the base 1 and the cover 2 accordingly, in comparison with the conventional art as in
Further, since the gasket 4 is compressed between the side plate parts 12 and 22 facing in the direction which is approximately perpendicular to the connecting direction of the base 1 and the cover 2 by the screw members 3, the collapsing margin is not affected by the connecting position, the fastening amount or the like by the screw members 3. Therefore, since the surface pressure of the seal surface 41a with respect to the outer side surface 12b of the side plate part 12 of the base 1 does not become uneven, it is possible to prevent the sealing performance from being lowered by the partial lack of the surface pressure.
In accordance with this structure, since the side plate part 12 of the base 1 is relatively moved to the upper side with respect to the gasket 4, at a time of outside fitting the cover 2 to the base 1, the seal lip 41 is deformed so as to incline to the upper side on the basis of the sliding motion with the outer side surface 12b of the side plate part 12, and the surface pressure of the seal surface 41a causing resistance against the fitting is reduced. Further, since the compressing direction of the gasket 4 and the fitting direction of the base 1 and the cover 2 are different, it is possible to easily assemble the base 1 and the cover 2.
Further, on the contrary, in the case of relatively opening the base 1 and the cover 2 up and down from each other, the side plate part 12 of the base 1 relatively moves to the lower side with respect to the gasket 4. Therefore, the seal lip 41 is risen and deformed so as to reduce the angle of incline on the basis of the sliding motion with the outer side surface 12b of the side plate part 12, and the surface pressure of the seal surface 41a is increased. Further, since restoring force of the seal lip 41 in the direction of incline acts in the direction of moving the side plate part 12 of the base 1 and the top plate part 21 of the cover 2 close to each other, the gasket 4 itself generates connecting force between the base 1 and the cover 2. Therefore, it is possible to reduce a degree at which the connection between the base 1 and the cover 2 depends on the screw members 3, specifically reduce the number of the screw members 3, thereby reducing the parts cost and the work cost at a time of assembling.
In this case,
Further, the base 1 and the cover 2 in an HDD are formed in a rectangular parallelepiped shape in an outer appearance, however, in each of the embodiments mentioned above, four corner parts A in a plan projection shape are formed in a round shape. In particular, as for each of the corner parts A mentioned above, it is possible to secure a sealing performance at each of the corner parts A by forming the seal surface 41a of the seal lip 41 of the gasket 4 and the side peripheral surface (the inner side surface 12a of the side plate part 12 of the base 1 in
Then,
A step part 122 in which an upper part is expanded to an outer peripheral side is formed in the side plate part 12 of the base 1, and an opening end part 121 at an upper side of the step part 122 is inclined so as to be slightly open to an outer peripheral side. On the other hand, the side plate part 22 of the cover 2 is formed in an inclined shape which is open to an outer peripheral side, and a leading end part (a lower end part) 22c thereof faces to an upper surface of the step part 122 in the side plate part 12 of the base 1.
The gasket 4 made of the rubber-like elastic material is integrally provided on the side plate part 22 of the cover 2. The gasket 4 is, for example, vulcanized and formed integrally on the side plate part 22 of the cover 2 in accordance with the injection molding using the metal mold or the like, and has the seal lip 41 directed to the outer peripheral side, and the base part 42 thereof is adhered to the side plate part 22 of the cover 2 in such a manner as to enwrap the outer side surface 22a, the leading end part 22c and the inner side surface 22b.
The seal lip 41 of the gasket 4 is structured such that the seal surface 41a at the leading end (the outer peripheral end) is brought into close contact with the inner side surface 121a of the opening end part 121 in the side plate part 12 of the base 1 with a desired surface pressure, in the illustrated fitted state, and is formed in the state of being inclined toward the upper side corresponding to the relative movement direction of the side plate part 12 of the base 1 at a time of relatively moving the cover 2 to the storage part 11 side (in the direction of moving the bottom plate part 13 of the base 1 and the top plate part 21 of the cover 2 close to each other). In this embodiment, the outer side surface 22a of the side plate part 22 of the cover 2 corresponds to “one side peripheral surface” in the description of the first aspect of the present invention, and the inner side surface 121a of the side plate part 12 (the opening end part 121) of the base 1 corresponds to “other side peripheral surface” in the same description.
In accordance with the fourth embodiment mentioned above, it is basically possible to obtain the same effects as those of the first embodiment described above. In addition, in accordance with this embodiment, since the opening end part 121 in the side plate part 12 of the base 1 is inclined so as to be slightly open to the outer peripheral side, the collapsing margin with respect to the seal lip 41 of the gasket 4 is increased gradually in the process of inside fitting the cover 2 to the base 1. Accordingly, it is possible to easily assemble the base 1 and the cover 2, and it is possible to provide a sufficient collapsing margin to the seal lip 41 of the gasket 4.
Further, since the base part 42 of the gasket 4 is integrally formed in such a manner as to enwrap the side plate part 22 of the cover 2, an adhesion area is large. Accordingly, even in the case that the gasket 4 itself is inevitably downsized on the basis of a downsizing of the base 1 and the cover 2, a desired adhesion area of the gasket 4 can be secured. Further, since a metal contact between the step part 122 of the base 1 and the leading end part 22c of the side plate part 22 of the cover 2 is prevented, it is possible to prevent generation of particles giving an adverse influence to the magnetic disc.
In accordance with the structure in
Further, since the compression reaction force of the gasket 4 on the basis of the increase of the collapsing margin causes a bend as shown by the single-dot chain line in the top plate part 21 via the inclined side plate part 22 of the cover 2, and the gasket 4 is pushed to the outer peripheral side on the basis of a bend stress, the fitting force of the base 1 to the side plate part 12 (the opening end part 121) is compensated.
Further,
In accordance with the structure shown in
Further, since an upper end inner peripheral edge of the side plate part 12 (the opening end part 121) of the base 1 is formed as the chamfered or rounded surface 121b, it is possible to prevent the seal lip 41 of the gasket 4 from being damaged at a time of fitting the cover 2 to the base 1. Further, in accordance with the structure mentioned above, it is possible to easily insert the seal lip 41 from the chamfered or rounded surface 121b to the inner side surface 121a of the side plate part 12 (the opening end part 121) in the process of the fitting.
In this case, it is not necessary that the side plate part 12 (the opening end part 121) of the base 1 is inclined to the inner peripheral side over an entire circumference. For example, in the case that the plan projection shape of the side plate part 12 is formed in the rectangular shape in which the corner parts are rounded as in
Next,
The gasket 4 made of the rubber-like elastic material is integrally provided in the side plate part 22 of the cover 2. The gasket 4 is, for example, vulcanized and formed integrally on the side plate part 22 in accordance with the injection molding using the metal mold or the like. In particular, the gasket 4 has the base part 42 adhered to the side plate part 22 so as to enwrap the outer side surface 22a, the leading end part 22c and the inner side surface 22b, an extension part 43 extended from the base part 42 to a side to which the leading end of the side plate part 22 of the cover 2 is directed, and the seal lip 41 formed on an inner peripheral surface of the extension part 43 and brought into close contact with the outer side surface 12b of the side plate part 12 of the base 1 with a desired surface pressure. In this case, a broken line part in the figure indicates a fastening margin of the seal lip 41 with respect to the outer side surface 12b of the side plate part 12 of the base 1.
The side plate part 12 of the base 1 is slightly inclined to an inner side from an upper side of a part with which the seal lip 41 is brought into close contact in an illustrated fitting state, to the opening end part 121. Therefore, it is possible to effectively prevent the seal lip 41 of the gasket 4 from being damaged, and since the fastening margin of the seal lip 41 is increased gradually in the process of the fitting, it is possible to easily fit, at a time of fitting the cover 2 to the base 1.
In the fifth embodiment mentioned above, since the gasket 4 makes sealing between the side plate part 12 of the base 1 and the side plate part 22 of the cover 2, the collapsing margin is not affected by the connecting position, the fastening amount or the like by screw members, and it is possible to prevent the uneven deformation of the cover 2 caused by the repulsion force of the gasket 4, and the partial lack of the surface pressure of the gasket 4 thereby. In other words, it is basically possible to achieve the same effect as the first embodiment described above.
In addition, since the seal lip 41 of the gasket 4 is formed on the extension part 43 which does not have the side plate part 22 of the cover 2 therein, the compression stress of the seal lip 41 caused by the fastening margin shown by the broken line in
Next,
The gasket 4 made of the rubber-like elastic material is integrally provided on the side plate part 12 of the base 1. The gasket 4 is, for example, vulcanized and formed integrally on the side plate part 12 in accordance with the injection molding using the metal mold or the like, and the seal lip 41 directed to the outer peripheral side is formed so as to be positioned at the outer periphery of the opening end part (the upper end part) of the side plate part 12, and the base part 42 is adhered to the side plate part 12 so as to enwrap the outer side surface 12b, the leading end part 12c and the inner side surface 12a. Further, the seal lip 41 is structured such that the seal surface 41a at a leading end (an outer peripheral end) is brought into close contact with a position close to the top plate part 21 on the inner side surface 22b of the side plate part 22 of the cover 2 in an illustrated fitting state, with a desired surface pressure.
Since a lower end inner peripheral surface of the side plate part 22 of the cover 2 is formed as a chamfered or rounded surface 22d open to an outer periphery, it is possible to prevent the seal lip 41 of the gasket 4 from being damaged at a time of fitting the cover 2 to the base 1. Further, in accordance with the structure mentioned above, it is possible to easily insert the seal lip 41 from the chamfered or rounded surface 22d to the inner side surface 22b of the side plate part 22 in the process of the fitting.
In the base part 42 of the gasket 4, the part 42a adhered to the outer peripheral side of the side plate part 12 of the base 1 extends to the corner part (the part A in
In the sixth embodiment mentioned above, since the gasket 4 seals between the side plate part 12 of the base 1 and the side plate part 22 of the cover 2, the collapsing margin is not affected by the connecting position, the fastening amount or the like by the screw members, and it is possible to prevent the uneven deformation of the cover 2 caused by the repulsion force of the gasket 4 and the partial lack of the surface pressure of the gasket 4 thereby. In other words, it is basically possible to achieve the same effect as the first embodiment described above.
In addition, in the gasket 4, the buffering part 44 formed so as to extend to the outer peripheral part of the bottom plate part 13 of the base 1 from the outer peripheral part 42a of the base part 42 achieves a function of reducing an impact applied from the external part. Therefore, it is not necessary to independently provide the buffering member.
Further, since the base part 42 of the gasket 4 is adhered so as to enwrap the side plate part 12 of the base 1, the adhesion area thereof is large, and the buffering part 44 formed so as to extend to the outer peripheral part of the bottom plate part 13 of the base 1 contributes to an increase of the adhesion area. Therefore, even in the case that the gasket 4 itself is inevitably downsized by the downsizing of the HDD, that is, the downsizing of the base 1 and the cover 2, a desired adhesion strength of the gasket 4 can be secured.
Next,
The gasket 4 made of the rubber-like elastic material is integrally provided in an outer peripheral part of the cover 2. The gasket 4 is, for example, vulcanized and formed integrally on the outer peripheral part of the cover 2 in accordance with the injection molding using the metal mold or the like, and is constituted by the base part 42 integrally adhered on the outer peripheral edge 2a of the cover 2 to a lower surface outer peripheral part 2b, and the seal lip 41 extending to an outer peripheral side of the base part 42 so as to form a concave shape at an opposite side (an upper side in the figure) to the storage part 11 of the base 1, as shown in
In detail, in the gasket 4, the base part 42 diagonally extends from the adhered part to the outer peripheral edge 2a of the cover 2 and the lower surface outer peripheral part 2b to the outer periphery lower side (the storage part 11 side of the base 1), in the non-fitted state shown in
In this case, if the seal lip 41 is defined as a part at an outer peripheral side than the outer peripheral surface 42a of the base part 42, in the case of projecting the cross sections of the cover 2 and the gasket 4 at the fitted position as shown by a single-dot chain line on the cross section of the base 1, the following relation is established, where SA is a cross sectional area of a gap between the side plate part 12 of the base 1 and the base part 42 of the projected gasket 4, and SB is a cross sectional area of the seal lip 41 indicated in the figure by attaching dots.
SA≧SB (1)
Further, the following relation is established, where H is a height from a groove bottom of the groove 41b to an upper surface of the cover 2, and W is a protruding width of the seal lip 41 from the base part 42 to the outer peripheral side.
H>W (2)
In this case, “groove bottom of the groove 41b” corresponds to “bottom part of the concave shape” in the description of the ninth aspect of the present invention. Further, the following relation is off course established, where LA is a dimension between the outer peripheral edge 2a of the cover 2 and the inner side surface 12a of the side plate part 12 of the base 1, and LB is a protruding length of the gasket 4 from the outer peripheral edge 2a.
LB>LA (3)
In accordance with the seventh embodiment, in the process of pushing the cover 2 toward the inner periphery of the side plate part 12 of the base 1 as shown by a single-dot chain line, from the non-fitted state shown by a solid line in
In this case,
In accordance with this comparative embodiment, since the dispersion of the surface pressure of the gasket 4 caused by the dispersion of a dimensional accuracy of the side plate part 12 of the base 1 is large, and the gasket 4 is deformed to bend by friction with the inner side surface 12a of the side plate part 12 as well as being compressed, a leading end 40a protrudes outside in the process of pushing the cover 2 toward the inner periphery of the side plate part 12 of the base 1 as shown by a one-dot chain line, from the non-attached state shown by a solid line in
On the contrary, in accordance with the seventh embodiment, since the gasket 4 is buckled as shown in
Further, in the case of opening the base 1 and the cover 2 up and down from the state in
Further, in the case of the dimensional relation which satisfies the expression (1) and/or the expression (2), it is possible to effectively prevent the seal lip 41 from protruding outside from the part between the upper end of the side plate part 12 and the upper surface of the cover 2 due to the compression of the seal lip 41 between the side plate part 12 of the base 1 and the base part 42 of the gasket 4.
The gasket 4 made of the rubber-like elastic material is constituted by the base part 42 which is integrally adhered on the outer peripheral surface 22a of the side plate part 22 of the cover 2 to the leading end part (the lower end surface) 22c, and the seal lip 41 which extends to the outer peripheral side of the base part 42 in such a manner that the opposite side (the upper side in the figure) to the storage part 11 of the base 1 is formed in a concave shape, as shown in
Further, in this example, similarly to
Therefore, in this case, since the gasket 4 has a low repulsion, the cover 2 can be easily installed, the deforming force applied to the base 1 and the cover 2 is small, the sealing performance with respect to the external dust is nevertheless excellent, a degree at which the connection between the base 1 and the cover 2 depends on the screw members can be reduced, and protruding outside of the seal lip 41 from the part between the side plate part 12 of the base 1 and the base part 42 of the gasket 4 can be effectively prevented.
In this case, in the structure that the base 1 and the cover 2 are made for the HDD, and the outer appearance is formed in the parallelepiped shape as shown in
The gasket 4 is basically the same as in
The outer peripheral seal surface 41a of the gasket 4 is structured such that a radius r1 of curvature of the curved surface at each of the corner parts A is smaller than a radius r2 of curvature of the inner side surface 12a of the side plate part 12 of the base 1 at the corner part A, in the non-installed state shown by the single-dot chain line in
Further, as is apparent from the comparison between
In accordance with the structure mentioned above, in the structure that the plane projection shapes of the base 1 and the gasket 4 are formed in the polygon having the rounded corner parts A, a collapsing amount δ of the gasket 4 at the corner part A is larger than that in the straight part B. Although the corner part A of the base 1 manufactured in accordance with the press molding is hardly formed with high precision in accordance with the downsizing of the HDD, since the collapsing amount δ of the gasket 4 is made large at the corner part A as mentioned above, it is possible to secure the good sealing performance in the corner part A.
The present invention is useful, for example, as the sealing structure between the base and the top cover for the HDD.
Number | Date | Country | Kind |
---|---|---|---|
2005-041517 | Feb 2005 | JP | national |
2005-279498 | Sep 2005 | JP | national |
2005-296085 | Oct 2005 | JP | national |
2005-333632 | Nov 2005 | JP | national |
This is a national stage of the International Application No. PCT/JP2006/302128 filed Feb. 8, 2006 and published in Japanese.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2006/302128 | 2/8/2006 | WO | 00 | 8/20/2007 |