This application is a National Stage of International Application No. PCT/CH2007/000088, filed Feb. 19, 2007, and which claims the benefit of Swiss Patent Application No. 277/06, filed Feb. 22, 2006, the disclosures of these applications being incorporated herein by reference.
The invention relates to a sealing system for oscillating piston engines comprising at least two oscillating pistons which revolve together in a spherical housing about an axis of revolution provided in the housing centre and which each have opposite piston arms which, when revolving, perform reciprocating oscillating movements in opposite directions about an oscillation axis perpendicular to the axis of revolution, wherein guide members are provided on at least two pistons, said guide members engaging in at least one guide groove formed in the housing for controlling the oscillating movements.
Such oscillating piston engines are internal combustion engines in which the work cycles of intake, compression, expansion and exhaust according to the Otto or diesel four-stroke method with external or self-ignition are effected by oscillating movements of the piston between two end positions.
Oscillating piston engines known from U.S. Pat. No. 3,075,506, WO 03067033, DE 10361566 and WO 2005/098202 have two working chambers between the opposing piston inner sides and two prechambers or auxiliary chambers between the likewise opposing piston rear sides, which alternately open and close in opposite directions due to oscillating movements. In WO 2005/098202, these four chambers in total are enclosed externally by the spherical housing and are delimited on the front sides by the connecting structure of the pistons between the piston arms in the manner of side walls. In the inner region the revolving shaft forms a substantially cylindrical bottom surface aligned coaxially to the oscillation axis so that cavities closed on all sides are formed from the four chambers, which cavities only communicate with one another or towards the outside temporally through openings in the spherical housing for flooding or emptying with fluid, i.e. air, combustion mixture or exhaust gas.
In the prechambers and working chambers negative pressure develops during the flooding and excess pressure develops during the compression and expansion which reaches up to 100 bar in the working chambers, which without sealing elements would result in power-consuming pressure losses during precompression, compression and expansion and to incursions of lubricating fluid into the chambers. In the aforementioned patent documents, no information is given on the sealing system
It is therefore the object of the present invention to provide a sealing system for oscillating piston engines which reliably prevents the internal pressures in the chambers from blowing out, and the lubricating fluid required for the piston guide members, shaft bearings and sealing elements from penetrating into the chambers (working chambers and/or prechambers) or at least reduces this in such a manner that the present and future requirements relating to engine power, lubricating fluid consumption and exhaust gas emission values can be met.
According to the invention, both the prechambers and the working chambers are completely sealed, whereby all chamber surfaces which are movable with respect to one another, towards the housing and towards the revolving oscillating shaft are sealed in, around and/or off by sealing elements in the form of sealing rings and/or sealing strips. In addition, further sealing elements can be provided to keep openings in the spherical housing free for ventilation and emptying of the working chambers of lubrication fluid.
It is particularly advantageous if these sealing elements are formed as intermediate members in such a manner that they prevent direct contacts between pistons, housing, revolving oscillating shaft and optionally other machine parts, i.e. they function as sliding elements between the piston and the remaining aforesaid parts of the oscillating piston engine. A further advantage is achieved if sealing elements are held at least on one side in at least one groove radially or obliquely to the spherical housing and can expand or contract, for example due to spring tension in a sealing manner. If these sealing elements or their retaining grooves are supplied on one side with pressurised lubricating fluid, in addition to the spring pretension a sealing pressure is formed against the outside and among this a labyrinth sealing effect intensified by lubricating fluid against underblowing. Thus, even with material pairings such as light metal for pistons and grey iron for housing halves, if there is sufficient fitting clearance, any thermal expansion of the pistons with respect to the housing can be compensated in a sealing manner without jamming as a result of direct contacts.
Gaps between oscillating pistons placed on the oscillating shaft side parts of the revolving oscillating shaft and the oscillating shaft sides are sealed according to the invention by preferably metallic O-rings which are in any case slotted on the inside, wherein both the revolving oscillating shaft and the pistons in the O-ring region have almost hemispherical grooves adapted to the O-ring diameter, flattened with a degree of play. During thermal expansion of the pistons, the resiliently yielding, compressible O-ring can therefore compensate for this expansion in the flattening region without pressure losses.
According to the invention, the sealing of the working chambers and of the prechamber front sides is achieved with a circular piston ring of special cross-section. A web-shaped sealing strip is placed on the working chamber inner surfaces and a curved sealing strip following the contour of the respective prechamber inner surface is placed on the prechamber inner surfaces. The sealing of the four piston inner sides is provided by the respectively two working chamber or prechamber inner sealing strips. The penetration of lubricating fluid into the openings for filling and emptying the working chambers in the spherical housing is prevented or reduced by the shaping of these openings and by the sealing strips which are adapted thereto, curved and arranged on the periphery of the pistons in such a manner that during the revolving and oscillating movements of the piston, these openings are sealed laterally, i.e. against lubricating fluid penetrating from the guide grooves.
The invention is explained hereinafter with reference to the appended drawings.
In the figures:
The oscillating piston engine 100 comprises, inter alia, a spherical housing 24, a revolving oscillating shaft 5 mounted at its ends in the housing wall and being revolvable about an axis of revolution 45 arranged at the centre of the housing, and two oscillating pistons 15 fastened to the revolving oscillating shaft 45. Each of the oscillating pistons 15 has two diametrically opposite piston arms 15.1 and 15.2 in relation to the axis of revolution 45 and is pivotably fastened to the revolving oscillating shaft 5 so that it can oscillate about an oscillation axis 46 perpendicular to the axis of revolution 45 in such a manner that the oscillating pistons 15 revolve together about the axis of revolution 45 during a revolution of the revolving oscillating shaft 5 about the axis of revolution 45 and in addition, when revolving, perform reciprocating oscillating movements in opposite directions about the oscillation axis 46. In order to control the respective position of the pistons relative to the axis of revolution 45 or to the oscillation axis 46, guide members 47 are attached to at least two pistons 15 which engage in at least one guide groove 39 formed in the housing 24, which is intended to control the oscillating movements.
In the case shown, the guide members 47 are each loose, spherical rotational bodies which are each mounted on the piston side in a retaining pan formed on one of the pistons 15, wherein the retaining pan is configured as hemispherical according to the shape of the respective rotational body. Such arrangements of guide members in the form of rotational bodies are disclosed, for example in WO 2005/098202.
The two oscillating pistons are arranged crosswise with respect to the oscillation axis 46.
The intermediate space between the (adjacent) piston arms 15.1 of the two pistons, respectively one piston wall region 7, one surface region 6 of the revolving oscillating shaft 5 and the inner side 20 of the housing 24 form a first working chamber 17 of the oscillating piston engine 100 and the (opposite in relation to the revolving oscillating shaft 5) intermediate space between the (neighbouring) piston arms 15.2 of the two pistons 15, respectively one piston wall region 7, one surface region 6 of the revolving oscillating shaft 5 and the inner side 20 of the housing 24 form a second working chamber 17 of the oscillating piston engine 100.
Accordingly the intermediate space between the piston arm 15.1 of one of the two pistons 15, the piston arm 15.2 of the other piston 15, respectively one piston wall region 7, one surface region 6 of the revolving oscillating shaft 5 and the inner side 20 of the housing 24 form a first prechamber 30 of the oscillating piston engine 100 and the (opposite in relation to the revolving oscillating shaft 5) intermediate space between the piston arm 15.2 of one of the two pistons 15, the piston arm 15.1 of the other piston 15, respectively one piston wall region 7, one surface region 6 of the revolving oscillating shaft 5 and the inner side 20 of the housing 24 form a second prechamber 30 of the oscillating piston engine 100.
The volume of the respective working chamber 17 and the respective prechamber 30 depends on the instantaneous position of the pistons 15 and fluctuates between a minimum and a maximum during revolution of the revolving oscillating shaft 5 or the pistons 15 about the axis of revolution 45.
In order to operate the oscillating piston engine 100 as an internal combustion engine, a fuel can be injected via an injection valve 70 guided through the housing 24 (depending on the position of the pistons 15) as desired into one of the two working chambers 17 and then ignited in the respective working chamber 17, wherein the combustion of the fuel causes an oscillating movement of the pistons 15 in respectively opposite directions about the oscillation axis 46 and accordingly a revolution of the pistons 15 or the revolving oscillating shaft 5 about the axis of revolution 45.
The oscillating piston engine 100 can (as indicated in
The housing inner wall 20 has at least one inlet opening 40 and at least one outlet opening 41 which on the one hand allow the working chamber 17 respectively rotating past the inlet opening 40 to be filled with air in the case of a self-igniter or with an air-fuel mixture in the case of an external igniter and on the other hand, allow the expulsion of the exhaust gases produced by the combustion at the outlet opening 41 after rotation of this working chamber 17 through about 180 degrees about the axis of revolution 45. The lengths of the inlet opening 40 or output opening 41 determine the control times for fluid change in the oscillating piston engine 100, i.e. the opening time or the rotation angle of the filling or expulsion can thus be influenced. The widths of the inlet opening 40 or outlet opening 41 are obtained from the fact that the sealing strips 60 placed on the dome covers 9 during rotation about the axis of revolution 45 and the simultaneous oscillating movement of the pistons 15 about the oscillation axis 46 must be located permanently between these openings 40, 41 and the guide grooves 39 and must not penetrate into the opening or groove region. As a result, the openings 40, 41 are shielded from lubricating fluid which can come from the lubrication of the guide members 47 in the guide grooves 39 between the dome cover 9 and the housing inner side 20 of the housing 24.
Possible embodiments of a sealing system according to the invention of an oscillating piston machine are described hereinafter with reference to
As shown in
The circular, at least singly divided piston rings 14 embrace the oscillating pistons 15 close to the substantially plane contact sides 16 of the dome cover 9 and comprise a spherical wedge-shaped roof profile 18 which projects over the side walls 22 of the working chambers 17. Single or, as shown, double oblique grooves 19 inserted in the oscillating piston structure enclose the spring spaces 4 in which conically rolled corrugated springs 48 not shown as well as a possible flooding with pressurised lubricating fluid by means of a connection 23 to the cavities 8 under the dome covers 9 cause pressing pressure against the housing inner wall 20. The free inner surfaces of the roof profile 18 will automatically increase the pressing pressure on the housing inner wall 20 during a pressure rise in the working chambers 17 by means of acting thereupon. The sealing effect of the respective piston ring 14 is thereby improved.
The piston wall regions 7 are preferably concavely arched. Under this assumption, the shape of the roof profile 18 of the respective piston ring 14 allows the formation of working chambers 17 or prechambers 30 having particularly large volumes.
The oblique position of the oblique grooves 19 serves the purpose of closing the groove region towards the working chambers 17 and the prechambers 30 by sealing edges 28 and preventing blowing through between working chambers 17 and prechambers 30 even in the presence of play between the groove bottoms 29 and the ends of the piston rings 14.
Sealing strips 26 (hereinafter “A-sealing strips 26”) placed on the working chamber inner faces 25 in a web shape likewise have 1-2 retaining groove(s) 27 being provided in the piston, running radially to the spherical housing 24 along the working chamber inner faces 25, which retaining grooves, together with the A-sealing strips 26, enclose a spring space 4 in which spiral compression springs 35 or corrugated springs 48 can be enclosed. Together with the centrifugal force as a result of the rotation of the pistons 15 during operation of the oscillating piston machine 100, these ensure a pressing pressure which can be increased by supplying lubricating fluid by means of the connections 23 from the cavities 31 in the pistons which also prevents the underblowing of the A-sealing strips 26 from the working chambers 17 in the direction of the prechambers 30. Furthermore, the projection 61 of this A-sealing strip 26 projecting into the working chamber also effects an increase in the pressing pressure on the housing inner wall 20 during a pressure rise.
The sealing strips 33 (hereinafter “V-sealing strips 33”) placed on the prechamber inner surfaces 32, which follow the contour of the prechamber inner surfaces 32 in an arc shape run in an at least single retaining groove 34 and are each pressed centrally and on both sides by a total of 2-6 helical compression springs 35 in (each forming a spring space) holes 36 under the retaining groove 34 or by conically rolled shaft springs 48 not shown onto the housing inner wall 20. Likewise, these strips can have a projection 61 projecting into one of the prechambers 30 which effects an increase in the pressing pressure of the V-sealing strip 33 due to the influence of the chamber inner pressure on the projection 61.
Both the A-sealing strips 26 and also the V-sealing strips 33 run adapted on both sides under the piston rings 14 and with the adapted contours 37 or 38 seal undersides of the piston rings against pressure from the chamber sides or against escape of lubricating fluid from the flooded oblique grooves 19 of piston rings. At the same time, these strips are held in position against displacement by the piston rings 14 and covering the sealing strip ends prevents the respective sealing strip 26, 33 from being able to penetrate into the guide grooves 39 and/or the inlet opening 40 and/or the outlet opening 41 in the spherical housing inner wall 20 during oscillating movements of the pistons 15.
For the purposes of higher specific pressing of the sealing elements, these sealing elements can be provided with recesses 42 on the sliding sealing side so that only partial surfaces 43 contact the housing inner wall 20 (
In
If the lubrication of the sealing elements by lubricating fluid emerging laterally from the retaining grooves, i.e. through gap losses, should not be sufficient, it can be provided to achieve direct lubrication from the spring spaces 4 through calibrating holes 44 in the sealing element to the sliding side facing the housing inner wall 20, the piston wall sides 7 and/or the revolving oscillating shaft 5, said spring spaces 4 being flooded with the lubricating fluid.
On each dome cover 9, two sealing strips 60 are provided in the side facing the housing inner wall 20. The sealing strips 60 seal the respective dome cover 9 against the housing inner wall 20 and have the task of shielding the inlet opening 40 and the outlet opening 41 against excessive penetration of lubricating fluid.
Number | Date | Country | Kind |
---|---|---|---|
0277/06 | Feb 2006 | CH | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/CH2007/000088 | 2/19/2007 | WO | 00 | 10/29/2008 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2007/095773 | 8/30/2007 | WO | A |
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Number | Date | Country | |
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20090188460 A1 | Jul 2009 | US |