This application claims priority based on European patent application EP 10 172 042.3, filed Aug. 5, 2010.
The invention relates to a sealing tape for sealing a joint such as that between the frame sections of a window or door and the wall of a building.
A precompressed sealing tape is known from EP 1 131 525 A, which consists of an elastically recoverable foam strip of rectangular cross section, which, when in the compressed state, is completely surrounded by a wrapping, which is formed by a sheet of plastic. The plastic sheet is adhered to itself to form a tear-off tab extending in the longitudinal direction of the sealing tape thus creating a predetermined tear-off line. To hold the foam strip inside the pocket formed in this way, the bottom surface of the strip is adhered to the wrapping, and the wrapping for its own part can be adhered by its bottom surface to a frame section by the use of separate adhesive means such as double-sided adhesive tape.
Sealing tapes of this type are adhered to the frame section to be sealed, and after the frame section has been installed in an opening in the wall of a building, the wrapping is torn open to allow the foam strip to return elastically to its original shape, which thus seals off the frame section against the building wall. The disadvantage of these known sealing tapes, however, is that they can be produced only in relatively small widths, because otherwise, as a result of the restoring force of the precompressed sealing tape, an oval-to-round shape is produced inside the wrapping, which is unsuitable for installation. As a result of the continuously increasing requirements on the quality of sealing in buildings, however, it is desirable to provide precompressed sealing tapes in any desired width in order to achieve higher sealing values, better thermal insulation, and better sound-damping properties.
Sealing tapes which consist of a combination of a flexible foam strip and a plastic sheet are known from EP 1 936 246 A and EP 1 936 247 A. These sealing tapes lead to better sealing properties as a result of the definable position of the plastic sheet in the installed state. Sealing tapes of this type, however, are not suitable for deep joints.
U.S. Pat. No. 4,204,373 discloses a sealing tape which consists of a flat base strip, which is to be adhered to a frame section, and a foam strip on top of the base strip. The foam strip is covered by a sheet of paper or plastic, which is adhered to the flat base strip and holds the foam strip in the compressed state. Ripcord threads extend along the edge of the cover sheet, by the use of which the sheet can be torn open after the frame section provided with the sealing tape has been installed in the building structure.
WO 98/45565 A describes a sealing strip of foam, which is surrounded by a wrapper. A stiff layer of cardboard or plastic can also be provided in the wrapper. When the sheet-like wrapper is opened, the foam strip expands slightly in the joint to be sealed, into which it has been loosely inserted.
These embodiments suffer from the disadvantage that the stiff layer remaining in the joint does not meet the higher modern demands on thermal insulation and high sealing values, and thus the overall sealing element is unsuitable for long-term use. In addition, a very large amount of material is consumed in the case of deep joints.
It is an object of the present invention to provide a sealing tape which is simple in design and easy to handle and which, while requiring only a small amount of material, seals joints of any depth.
According to an aspect of the invention, the sealing tape comprises a first foam strip having a top surface and a bottom surface; a second foam strip having a top surface and a bottom surface; and a sheet-like connecting element, which comprises a first attachment section, a second attachment section, and a middle section between the first two sections, wherein at least part of the first attachment section is attached to a first foam strip, at least part of the second attachment section is attached to the second foam strip, and the middle section extends from the top surface of the first foam strip to the bottom surface of the second foam strip when the middle section is stretched out straight.
As a result, the consumption of foam material for deep joints can be considerably reduced, and, because of the defined position of the sheet-like connecting element, the reliable sealing of the joint can be guaranteed. With this design, furthermore, the sheet-like connecting element is protected from damage during transport and handling.
The middle section of the sheet-like connecting element is preferably not attached to the first or second foam strip. This makes it possible to modify the sealing tape in various ways so that it can accommodate a wide variety of applications.
So that the sealing tape can be attached easily to a structural component to be sealed, a first pressure-sensitive adhesive layer, which is covered by a first cover sheet, can be provided on the bottom surface of the first foam strip.
For the same purpose, a second pressure-sensitive adhesive layer can also be provided on the bottom surface of the second foam strip, this adhesive layer being covered by a second cover sheet.
It is advantageous for the second pressure-sensitive adhesive layer to be arranged under the second attachment section of the sheet-like connecting element.
In a preferred embodiment, the first pressure-sensitive adhesive layer and the second pressure-sensitive adhesive layer can be integrated with each other and formed by a one-piece, stretchable pressure-sensitive adhesive strip. As a result, the sealing tape can be produced easily, while at the same time superior ease of handling for joints of any depth is achieved.
A further embodiment of the sealing tape can include an additional pressure-sensitive adhesive layer provided on the top surface of the first foam strip, this adhesive layer being covered by another cover sheet. As a result, the number of different ways in which the sealing tape can be attached to the structural component is further increased.
In an additional embodiment of the sealing tape, an additional pressure-sensitive adhesive layer can be arranged on the top surface of the second foam strip, this adhesive layer being covered by an additional cover sheet.
As easy and reliable way to adhere the sheet-like connecting element to the foam strip is to attach the first attachment section and the second attachment section of the sheet-like connecting element to the first and second foam strips by means of a layer of adhesive.
This layer of adhesive can be omitted if the double-sided pressure-sensitive adhesive layers which serve to attach the sealing tape to the structural component are used as the adhesive means. This can be done successfully if the first attachment section and/or the second attachment section of the sheet-like connecting element comprises openings.
To shorten the middle section of the sheet-like connecting element and to orient it as close to the perpendicular as possible, the top surface of the second foam strip can be made shorter than the bottom surface of the second foam strip, and the bottom surface of the first foam strip can be made shorter than the top surface of the first foam strip.
To allow the sealing tape can be stored securely and in a space-saving manner, it can be wound up into a roll of sealing tape. The first foam strip and the second foam strip can be wound up next to each other on a winding tube, which makes it easier to handle the tape during use.
Alternatively, the first foam strip and the second foam strip can be wound up on top of each other on a winding tube, which has the effect of minimizing the width of the sealing tape roll.
A structural component to which a sealing tape according to the invention is attached is preferably characterized in that the first foam strip and the second foam strip are arranged next to each other with an intermediate space is formed therebetween, through which the sheet-like connecting element extends.
In order that the advantages of the invention will be readily understood, a more detailed description of the invention briefly described above will be rendered by reference to specific embodiments that are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments of the invention and are not therefore to be considered to be limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings, in which:
a-5d are cross-sectional views of parts of various sealing tape rolls, each with a sealing tape according to the invention;
a and 10b are cross-sectional views of additional arrangements of the sealing tape in a joint.
In the drawings, foam strips, sheet-like connecting elements, adhesive layers, and cover sheets are in some cases shown a certain distance apart so that the individual elements which make up the sealing tape can be clearly distinguished from each other. In reality, these elements lie substantially directly on each other.
Each of
The materials of first foam strip 2 and of second foam strip 4 can be different from each other so as to ensure different air permeabilities of the sealing tape in the internal and external areas or to create a vapor diffusion gradient. Moisture will flow by diffusion because of a concentration gradient as well as a temperature gradient (from “more to less” as well as “from warm to cold”). Such a vapor diffusion gradient provides a gradual reduction of the air flow, moisture content and ambient air temperature across the sealing strip between the internal and external areas. The width of foam strips 2, 4 can also be different, as can their height or their impregnation.
In practice, foam strips 2, 4 are usually precompressed in such a way that, when released, they expand to a thickness which is preferably approximately 5 to approximately 10 times their thickness in the precompressed state. Frequently, however, use is made of only about half of this expansion to guarantee that the tape will rest securely against the part of the building located opposite the profile section to be sealed.
As can be seen in
Sheet-like connecting element 6 preferably consists of a sheet of plastic such as polyethylene, polypropylene, or polyvinyl chloride or a sheet of rubber. Alternatively, sheet-like connecting element 6 can consist of a foamed plastic such as a foam made from polyethylene, polypropylene, or cellular rubber. The material of sheet-like connecting element 6 can also be made of aluminum, scrim, paper, or some other material which is suitable for the above-cited application purpose. It is also possible, for example, to use laminated sheets consisting of a plastic sheet laminated to a support material (e.g., nonwoven) or fabric-reinforced sheets. All these materials are described collectively by the term “sheet-like”. Combinations of these materials are also possible. Especially preferred are airtight sheets, which seal off the joint toward the interior of the room without the possibility of vapor diffusion. The thickness of sheet-like connecting element 6 is between approximately 10 μm and approximately 5 mm, preferably between approximately 50 μm and approximately 2 mm.
As can be seen best in
First adhesive layer 10, as well as all of the other adhesive layers cited in the document, is preferably designed as double-side adhesive tape, which produces a firmly adhering bond between first foam strip 2 and first attachment section 8 of sheet-like connecting element 6. A tight bond can also be achieved by other means such as by thermoplastic lamination. These remarks also apply to all of the adhesive layers or pressure-sensitive adhesive layers referred to herein.
In the present exemplary embodiment, first adhesive layer 10 is formed on the top surface 12 of first foam strip 2 and covers it completely. It is also possible for sheet-like connecting element 6 to be adhered to only part of top surface 12 of first foam strip 2, or for sheet-like connecting element 6 to extend across top surface 12 of first foam strip 2 and to be attached not to the top surface but rather to one of the lateral surfaces or to the bottom surface 14, even though this is not shown in the illustrated embodiments. It is also possible for sheet-like connecting element 6 to be attached to first foam strip 2 only at individual points. Such constructions in these alternative embodiments also hold true for second foam strip 4.
In analog fashion, sheet-like connecting element 6 comprises a second attachment section 16, at least part of which is attached to second foam strip 4. Second attachment section 16 is preferably attached by means of a second adhesive layer 18, which is preferably arranged on the bottom surface 20 of second foam strip 4. With respect to the various ways in which this attachment can be achieved, what was said above concerning first attachment section 8 also applies to attachment of second attachment section 16.
Between first attachment section 8 and second attachment section 16, sheet-like connecting element 6 comprises a middle section 22, which extends from top surface 12 of first foam strip 2 to bottom surface 20 of second foam strip 4. This middle section 22 of sheet-like connecting element 6 is preferably not attached to either first or second foam strip 2, 4 but instead remains freely exposed. So that the sealing tape can be attached securely to the structural component 24 to be sealed (see
The terms “top surface” and “bottom surface” of foam strips 2, 4 must be specified more closely in this regard, as two foam strips 2, 4 can be turned around with respect to each other in any desired way. Accordingly, as used herein the “top surface” of foam strips 2, 4 designates whichever surface of foam strip 2, 4 in question is facing upward when middle section 22 of sheet-like connecting element 6 is stretched out straight, and the “bottom surface” designates whichever surface is facing downward under the same conditions. If middle section 22 is not stretched out straight as in the cases shown in
As an addition or alternative to the pressure-sensitive adhesive layers mentioned above, top surfaces 12, 34 of first and second foam strips 2, 4 can also be provided with a pressure-sensitive adhesive layer. In the exemplary embodiment shown, a third pressure-sensitive adhesive layer 36 is arranged on top surface 12 of first foam strip 2; this third adhesive layer is covered by a third cover sheet 38. A fourth pressure-sensitive adhesive layer 40, which will then be covered by a fourth cover sheet 42, can be arranged on top surface 34 of second foam strip 4. Third pressure-sensitive adhesive layer 36 is arranged above first attachment section 8 of sheet-like connecting element 6 and is applied to it. Any number of pressure-sensitive adhesive layers 26, 30, 36, 40 can be selected depending on the purpose to be served. It is advantageous, however, to provide a pressure-sensitive adhesive layer 26, 30, 36, 40 to attach the sealing tape to structural component 24. Pressure-sensitive adhesive layers 26, 30, 36, 40 preferably consist of an adhesive compound (acrylate, butyl, or the like), whereas cover sheets 28, 32, 38, 42 are preferably designed as peel-off paper.
In the case of the embodiment shown in
The sealing tape can be produced basically either in the form of a strip or in the form of a sealing tape roll.
In
In
In
The embodiment in
In the embodiment shown in
In the arrangement of the sealing tape in the joint shown in
A rotated arrangement of foam strips 2, 4 with respect to each other is also conceivable, as shown in
a and 10b show two additional installation situations for the sealing tape. Here two foam strips 2, 4 are also rotated with respect to each other, wherein the standard arrangement of pressure-sensitive adhesive layers 26, 30 of
After the sealing tape has been unwound from the sealing tape roll, there is usually only a certain amount of time available to attach the sealing tape to structural component 24 and to insert structural component 24 into the joint in masonry 62 provided for it before the delayed expansion of foam strips 2, 4 takes place. Because modern impregnations make it possible to delay the expansion of foam strips 2, 4 by several hours, this no longer represents any essential limitation. When the sealing tape is in the form of strips, it is necessary in any case to compress the strip before inserting it into the joint.
The sealing tape could basically also be attached to structural component 24 to be sealed before the component is transported from the manufacturer's site. In this case it would be necessary, however, for the sealing tape to be prevented from expanding by a wrapping (not shown). After installation of the component in the intended opening in the building, it would then be necessary merely to open the wrapping on site, whereupon foam strips 2, 4 expand outward and guarantee the sealing of the joint.
Many other embodiments of the present invention are also conceivable. The details presented with reference to any of
Reference throughout this specification to “one embodiment,” “an embodiment,” “a preferred embodiment,” “alternate embodiment” or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases “in one embodiment,” “in an embodiment,” “in a preferred embodiment,” “in an alternate embodiment,” and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment.
Furthermore, the described features, advantages, and characteristics of the invention may be combined in any suitable manner in one or more embodiments. One skilled in the relevant art will recognize that the invention may be practiced without one or more of the specific features or advantages of a particular embodiment. In other instances, additional features and advantages may be recognized in certain embodiments that may not be present in all embodiments of the invention.
While the present invention has been described in connection with certain exemplary, alternate or specific embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications, alternatives, modifications and equivalent arrangements as will be apparent to those skilled in the art. Any such changes, modifications, alternatives, modifications, equivalents and the like may be made without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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10172042.3 | Aug 2010 | EP | regional |