This subject matter relates in general to seals, and more particularly to a dynamic seal for a rising stem valve.
Rising stem valves, such as rising stem gate valves, are typically used when a straight-line flow of fluid and minimum flow restriction are required. They may be used in Christmas trees used for oil and gas extraction. For rising stem gate valves, typically, the valve has a body with a chamber in the form of a cavity and a flow passage extending through the body and intersecting the cavity to allow flow through the valve. When the valve is wide open, the gate is drawn into an end of the valve cavity away from the flow passage. The flow passage is typically the same size as the pipe in which the valve is installed.
A typical gate valve used in connection with oil and gas production has a flow passage that intersects a central cavity in the valve. Seat rings are placed in counterbores formed in the flow passage at the intersection of the flow passage with the cavity of the valve. An obstruction in the form of a gate is moved past the seats between open and closed positions of the valve.
The seats generally have seals which seal them to the counterbores of the flow passage. These seals are typically elastomeric seals and when located on the downstream seat prevent the entry of fluid from the central cavity of the body to the downstream flow passage. Seals located on the upstream seat can act as a check valve to fluid flow. For gate valves designed with unidirectional sealing when the valve is closed, fluid will flow past the upstream seat into the cavity of the body. The fluid pressure in the chamber is sealed by the seal of the downstream seat formed between the gate and the seat. For gate valves designed with bidirectional sealing when the valve is closed, fluid is maintained on one side of the gate and not allowed to flow into the cavity of the body.
Typically, an actuator is mounted to the valve for operating the gate between open and closed positions of the valve. The actuator may be a hydraulic or an electric actuator. For high pressure applications, such as hydrocarbon production, a seal is maintained between the pressurized portion of the valve and the actuator body. For hydraulic actuators, process fluid may migrate into a pressure compensated cavity enclosing the hydraulic actuator components where the process fluids can then be vented to the environment through a safety valve or directly into the hydraulic system for disposal via the hydraulic return line, thereby contaminating the hydraulic fluid. Any build up of excess pressure is typically bled off via a safety valve in the actuator body. For hydraulic actuators this is an undesired yet tolerable condition. However, for electric actuators this condition will result in a devastating pollution of the environment for the electrical components, such as the actuator motor and other components.
A need exists for a technique to improve sealing between the valve and the actuator body in order to protect components within the actuator body.
According to an embodiment of the present invention, an apparatus is provided. The apparatus comprises a housing, a body defining a first chamber and an elongate actuator member mounted for reciprocal movement, at least a part of the actuator member being enclosed by the housing. The apparatus further comprises a seal compartment between the first chamber and a compartment of the housing, the actuator member extending from the housing to the first chamber through the seal compartment. The seal compartment comprises a fluid filled seal chamber enclosing at least a portion of the actuator member and located within the housing, wherein a volume comprising a volume between the fluid filled seal chamber and the actuator member remains substantially constant during movement of the actuator member.
According to an embodiment of the present invention, a method of providing sealing in an apparatus is provided. The apparatus comprises a housing, a body defining a first chamber and an elongate actuator member mounted for reciprocal movement, at least a part of the actuator member being enclosed by the housing. The method comprises providing a seal compartment between the first chamber and a compartment of the housing, the actuator member extending from the housing to the first chamber through the seal compartment. The seal compartment comprises a fluid filled seal chamber enclosing at least a portion of the actuator member and located within the housing, wherein a volume comprising a volume between the fluid filled seal chamber and the actuator member remains substantially constant during movement of the actuator member.
Referring to
Continuing to refer to
Referring to
During operation, the set of bellows 44, 54 automatically adjusts to compensate for the variable volume of the actuator stem 40 when the stem is moved in or out of the actuator housing 32 as well as for the longitudinal extension or compression of the set of bellows. The bellows 44, 54 also self-compensate for pressure and temperature variations. Although bellows 44, 54 provide secondary sealing when valve 10 is in the open position shown in
According to another embodiment of the present invention, shown in
During operation, the set of bellows 74, 84 automatically adjusts to compensate for the variable volume of the actuator stem 40 when the stem is moved in or out of the actuator housing 32 as well as for the longitudinal extension or compression of the set of bellows. The bellows 74, 84 also self-compensate for pressure and temperature variations. Although bellows 74, 84 provide secondary sealing in the position shown in
Referring to
According to another embodiment of the present invention shown in
During operation, the small diameter cylinder 102 and annular piston 112 move to automatically adjust to compensate for the variable volume in large diameter cylinder 106 caused when actuator stem 100 is moved in or out of large diameter cylinder, which may function as an actuator housing. The annular piston 112 also self-compensates for pressure and temperature variations. Although the arrangement of small diameter cylinder 102, annular piston 112 and large diameter cylinder 106 provides secondary sealing in the open position of valve 10 shown in
The movement of the annular piston 112 can be depicted by Ld shown in
Where: Vt is defined as the total volume, which is the constant volume of the large diameter cylinder 106 assembly less the volume of the actuator stem 100; Asmall is defined as the active area of the small diameter cylinder 102, which is the footprint of the area between the stem 100 and the small cylinder 102; Alarge is defined as the active area of the large diameter cylinder 106, which is the footprint of the area between the large and small diameter cylinders 106, 102, identical to the footprint of the annular piston 112; Pinitial diaphragm is defined as the initial position of the annular piston 112, which is the distance from a reference point at the bottom of large diameter cylinder 106 to the annular piston 112 prior to the actuator stem movement (illustrated by L0 in
If the reference point is chosen as the initial position of the diaphragm, Pinitial diaphragm is zero and Pfinal stem is equal to the stem movement, so the equation above means that the diaphragm moves in the opposite direction to that of the stem.
The above equation is valid for cylinders and bellows and is independent of the configuration of the bellows. The effect is identical for bellows mounted as one extending from the other or being mounted inside one another, as shown in the above embodiments. In the embodiments of
According to an embodiment of the present invention, an apparatus is provided. The apparatus comprises a housing, a body defining a first chamber and an elongate actuator member mounted for reciprocal movement, at least a part of the actuator member being enclosed by the housing. The apparatus further comprises a seal compartment between the first chamber and a compartment of the housing, the actuator member extending from the housing to the first chamber through the seal compartment. The seal compartment comprises a fluid filled seal chamber enclosing at least a portion of the actuator member and located within the housing, wherein a volume comprising a volume between the fluid filled seal chamber and the actuator member remains substantially constant during movement of the actuator member.
According to embodiments of the present invention, the fluid in the seal chamber could be a dielectric fluid, a liquid or a grease for example.
The apparatus could comprise a valve (such as a gate valve or a choke valve) wherein: a flow passage intersects the first chamber; and a valve opening and closing device is in the first chamber, the member being operably connected to the device to move the device between open and closed positions of the valve.
A valve according to the invention could be a rising stem valve, the member comprising an actuator stem of the valve.
The apparatus may further comprise an actuator within the compartment of the housing for moving the member. The compartment could be in fluid communication with the fluid in the seal chamber.
The fluid filled seal chamber could comprise: a first bellows, having a first diameter, connected at an end remote from the first chamber to the internal wall of the housing and connected at an opposite end to an annular spacer; and a second bellows having a second diameter, smaller than the first diameter and located within the diameter of the first bellows and connected at an end to the member for movement therewith, wherein the volume comprises a volume between inner walls of the first bellows, inner walls of the second bellows and an outer surface of the member.
According to another embodiment of the present invention, the second bellows is connected at an end remote from the first chamber to the annular spacer, the second bellows expanding when the member moves in a direction towards the first chamber and contracting when the member moves in the opposite direction.
According to another embodiment of the present invention, the second bellows is connected at an end nearer to the first chamber to the annular spacer, the second bellows contracting when the member moves in a direction towards the first chamber and expanding when the member moves in the opposite direction.
Alternatively, the fluid filled seal chamber could comprise: a first cylinder having an open end remote from the first chamber and an opposite opening sealingly and slidingly engaging the member; a second cylinder having a smaller diameter than the first cylinder and located within the second cylinder and connected at an end to the member for movement therewith; and an annular piston sealingly engaged with an inner wall of the first cylinder and an outer wall of the second cylinder, wherein the annular piston is free to move axially in response to movement of the member and the volume comprises an enclosed volume between an inner wall of the first cylinder, an inner wall of the second cylinder and an outer surface of the member which remains substantially constant.
According to another embodiment of the present invention, there is provided a gate valve comprising: a body with a chamber; a flow passage having an axis and extending through and having a counterbore intersecting the chamber; an annular seat carried in the counterbore, the seat having an outward facing seal face; a gate in the chamber having an engaging face that slidingly engages the seal face on the seat while being moved between open and closed position of the valve; a stem operably connected to the gate to move the gate between open and closed position of the valve; a housing having an internal wall and enclosing at least a portion of the stem; and a fluid filled seal chamber enclosing at least a portion of the stem and located at least partially within the housing, wherein a volume comprising a volume between the seal chamber and the stem remains constant during operation.
According to another embodiment of the present invention, there is provided a gate valve comprising: a body with a chamber; a flow passage having an axis and extending through and having a counterbore intersecting the chamber; an annular seat carried in the counterbore, the seat having an outward facing seal face; a gate in the chamber having an engaging face that slidingly engages the seal face on the seat while being moved between valve open and closed positions; a stem operably connected to the gate to move the gate between valve open and closed positions; a housing having an internal wall and enclosing at least a portion of the stem; a relatively large diameter bellows connected at an upper end to the internal wall of the housing and connected at a lower end to an annular spacer; and a relatively small diameter bellows located concentrically within the diameter of the large diameter bellows and connected at an end to the stem for movement therewith, wherein the large diameter bellows and small diameter bellows concentrically enclose at least a portion of the stem; and a fluid filled seal chamber is defined between inner walls of the large diameter bellows, inner walls of the small diameter bellows and an outer surface of the stem, a volume comprising a volume of the seal chamber remaining constant during operation.
Typically, there is an actuator within the housing that operates the stem of the valve, the actuator being located above the large diameter and small diameter bellows.
According to another embodiment of the present invention, there is provided a method of controlling a flow of a wellbore fluid with a gate valve, comprising: providing a body with: a chamber; a flow passage having an axis and extending through and having a counterbore intersecting the chamber; an annular seat carried in the counterbore, the seat having an outward facing seal face; a gate in the chamber having an engaging face that slidingly engages the seal face on the seat while being moved between valve open and closed positions; a stem operably connected to the gate to move the gate between valve open and closed positions; a housing having an internal wall and enclosing at least a portion of the stem; a relatively large diameter bellows connected at an upper end to the internal wall of the housing and connected at a lower end to an annular spacer; and a relatively small diameter bellows located concentrically within the large diameter bellows and connected at an end to the stem for movement therewith, wherein the large diameter bellows and the small diameter bellows concentrically enclose at least a portion of the stem and wherein a fluid filled seal chamber is defined between inner walls of large diameter bellows, inner walls of small diameter bellows and an outer surface of the stem, a volume comprising a volume of the seal chamber remaining constant during operation; flowing wellbore fluid through the flow passage by positioning the gate into a valve open position; and blocking flow through the flow passage by positioning the gate into a valve closed position, allowing fluid to leak into the chamber from a high pressure side of the valve to thereby pressurize the chamber, wherein the fluid filled seal chamber prevents migration of flow in the chamber past the seal chamber.
According to another embodiment of the present invention, a rising stem valve has a body with a cavity. An actuator housing that houses actuator components is mounted to the valve for operating an actuator stem. A gate is operably connected to the actuator stem and thus moves upward or downward as the stem is operated. During operation, pressure may build up in the cavity of the valve body. A high pressure seal is located between the actuator stem and the valve body to prevent contamination of the actuator body. A bellows assembly has two bellows of different diameters that are held together by a ring-shaped diaphragm and form a secondary seal from that of the high pressure seal. One end of the bellows assembly is fixed to an internal wall of the actuator housing and the other is fixed to the moveable actuator stem.
The seal chamber between the bellows walls and the stem may be filled with a fluid such as liquid or grease and maintains a constant volume regardless of actuator stem position. The bellows automatically adjust to compensate for the variable volume of the actuator stem when it is moved in or out of the actuator housing as well as for the longitudinal extension or compression of the bellows assembly. The bellows assembly may also be self-compensating to account for pressure and temperature variations. The constant volume is achieved by the relative movement of the diaphragm during the bellows assembly's extension or compression.
According to another embodiment of the present invention, a large diameter cylinder and a small diameter cylinder are used instead of the bellows assembly. The small diameter cylinder can be attached to the actuator stem, with the larger cylinder attached to the housing and a freely movable piston between the small and large diameter cylinders.
The function of the seal chamber is to provide a second barrier between the production fluids and the interior of an actuator compartment of the housing, the first barrier being the pressure retaining seal of the valve body. Another function could be to provide a second barrier between the environment and the actuator compartment (the actuator being an electrical actuator for example), the first one typically being a bladder system that would breathe to the sea. This will provide a two barrier system between the environment and actuator compartment. The two barrier system can thus be based on two different technologies.
Number | Date | Country | Kind |
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11185294.3 | Oct 2011 | EP | regional |