This non-provisional application incorporates by reference the subject matter of Application No. 2005-015631 filed in Japan on Jan. 24, 2005, on which a priority claim is based under 35 U.S.C. §119(a).
1. Field of the Invention
The present invention relates to a seat apparatus configured in a manner that a seat on a floor of a vehicle is stored in a folded state in a seat storage unit on the floor of the vehicle.
2. Description of the Related Art
There is a seat apparatus in which a rear seat for back passenger is provided in a rear portion of the interior of a vehicle. When the passenger is not seated on the rear seat, the rear seat is folded so as to widen a luggage storage space (a cargo storage space) in the rear portion of the interior of the vehicle.
For example, a front end side of a seat cushion of the rear seat and an upper surface side of the floor are joined together with hinges. A seat back is folded toward the seat cushion, and then the rear seat is rotated forward around the hinges and stored in a foot space for the back passenger. The foot space is used as the seat storage unit. Owing to this rear seat storing process, the luggage storage space can be widened and effectively utilized.
The rear seat is also provided with a headrest just as the front seat for securing the safety of the passenger. This headrest is desired to be small for securing a storage space in which the rear seat is stored and for widening a rear field of view. However, the headrest has to be necessarily enlarged in view of the safety and strength, and for meeting the legal requirements.
In order to store the rear seat, such a headrest is removed in advance from the seat back and stored in a storage case, a special storage space provided at the back of a wheel house at a rear end of the interior of the vehicle as disclosed as a related art example in, for example, JP-A-11-198697.
In the case of a seat apparatus disclosed separately from the above example in JP-A-11-198697, a rear end side of a seat cushion 110 of a rear seat 100 is joined to an upper surface side 120 of a floor via hinge pins 160 as shown in
The headrest of the type which is fixed to and removed from the seat back disclosed as a related art example in JP-A-11-198697 is taken out from the storage case every time the headrest is used again, and necessarily fixed to the seat back. Therefore, the headrest storage and re-fixing operations are troublesome. Also, the storage case cannot be used as a utility box.
When the headrest 140 is folded short with respect to the seat back 150, and the rear seat as a whole 100 in which the seat back 150 is folded on the seat cushion is stored in the storage recess 130 as shown in
Moreover, when the vehicle runs with the rear seat 100 not stored in the storage recess 130, the rear field of view of a driver is obstructed by a distance corresponding to the width m of projection of the headrest 140 even when the headrest 140 is folded short.
The present invention has been made in view of these problems, and aims at providing a seat apparatus capable of folding a seat back, a seat cushion and a headrest to a comparatively small dimension with a high operation efficiency, capable of downsizing a seat storage space in which these parts are stored, and capable of saving the space.
According to an aspect of the invention, there is provided a seat apparatus including: a seat cushion provided in a vehicle; a seat back pivotably joined to the seat cushion, the seat back capable of being folded forward so as to be superposed on the seat cushion; a seat storage unit in which the seat cushion and the seat back are stored in a folded state; and a headrest attached to the seat back via a pivotable member, the headrest capable of being stored in a clearance defined between a back supporting surface of the seat back and a sitting surface of the seat cushion when the seat cushion and the seat back are folded.
According to the aspect, the headrest can be folded toward the back supporting surface of the seat back, and stored in a tightly held state in the clearance between the folded seat back and the seat cushion without projecting to the outside. Therefore, the storage space in the seat storage unit provided in the floor in which the short-folded seat body as a whole is stored can be comparatively miniaturized, i.e., the saving of the space can be done, so that the space in the interior as a whole of the vehicle can be effectively utilized. Moreover, since the clearance between the seat back and the seat cushion can be secured comparatively easily, the number of limitations on the shape and dimensions of the headrest held in the clearance are comparatively small, and a demand for increasing the dimensions of the headrest can be met. Moreover, when the seat back and the seat cushion are folded, the removing of the headrest is not needed, and the operation efficiency of the seat folding operation is high.
The nature of this invention, as well as other objects and advantages thereof, will be explained in the following with reference to the accompanying drawings, in which like reference characters designate the same or similar parts throughout the figures and wherein:
A vehicle 1 is a wagon type vehicle provided at a front portion of the interior 2 thereof with a pair of front seats 3, and at a rear portion of the interior 2 thereof with a pair of rear seats 4. The left and right seats are formed symmetrically, and the left rear seat 4 will be mainly described.
The rear seat 4 has a seat cushion 5, a seat back 6, and a headrest 7. The seat cushion 5 includes a cushion frame 8 of the seat constituting a skeletal structure, a plurality of springs (not shown) fixed in the defined space of the frame 8, and a pad member (not shown) and a surface skin member (not shown) which cover these parts. As shown in
The left and right end portions of the cushion frame 8 of the seat cushion 5 close to the rear end portion thereof have upwardly projecting hinges 9. As shown in
A pivotal support pin 20 elongated in the direction Y of the width of the vehicle is passed through the pivot hole 30 of the hinge 9 via a resin bearing member 301. This pivotal support bar 20 supports the left and rear seats 4, and is fixed at the left and right ends thereof to the floor 10 via brackets 201. The pivotal support bar 20 is provided across a position above an opening of a storage recess 40, which forms a seat storage unit to be described later, in the direction Y of the width of the vehicle, and brackets 201 at the left and right ends of the pivotal support bar are fixed to left and right edge portions of the opening of storage recess 40.
The seat back 6 is fixed to the rear upper portion of the hinge 9 via the seat adjuster 12. The seat adjuster 12 employs a structure in which the angle of inclination of the seat back 6 can be shifted to a level at which the passenger sits on the seat regularly and can retain the posture. A base end of the frame 11 of the seat back is integrally combined with an inner portion of the structure. The seat back 6 includes the substantially square frame 11 joined to the frame 8 of the seat cushion 8 via the seat adjuster 12, a plurality of springs (not shown) fixed in the region in which the frame 11 of the seat back is formed, a headrest fixing board 13 integrally joined to the upper end that is a swinging end of the frame 11 of the seat back, and the pad member (not shown) and surface skin member (not shown) which cover these parts.
The seat adjuster 12 works so that the seat back 6 supported thereon is shifted easily and retained from a normal position PO of the seat shown by a solid line in
As shown in
The headrest fixing board 13 welded to the upper end portion of the frame 11 or the seat back is provided at the upper side of the left and right ends thereof with the vertical pivotal support plates 14 extending outward, and the headrest 7 is foldably supported on these left and right vertical pivotal support plates 14.
The headrest 7 includes a headrest frame 15 pivotable fixed at a base end thereof to the vertical pivotal support plate 14, and the pad member (not shown) and surface skin member (not shown) covering the circumference of the headrest frame. The headrest 7 as a whole has a hollow swollen body of a substantially rectangular shape and a large thickness as shown in
The headrest frame 15 is formed so that the shape retainability of the headrest 7 is maintained by a rectangular frame body, and has a substantially rectangularly bent main portion 151, and a downwardly forwardly bent projecting extending member 16 (downwardly extending member) downwardly forwardly bent and projecting from the left and right lower ends of the main portion 151. The left and right downwardly extending members 16 are pin-combined at the central portions thereof with the left and right vertical pivotal support plates 14, and these parts constitute a pivotable member J.
The left and right vertical pivotal support plates 14 constituting a part of the pivotable member J are provided at central portions thereof with elongated holes 17 extending in the vertical direction of the seat back 6. In the direction of extension of the elongated holes 17, the peripheral edge portions of the pivotal support plates 14 are provided with steady engagement recesses 18 (refer to
The downwardly extending member 16 constituting the other pivotable member J is provided so as to be superposed on the outer side surfaces of the two vertical pivotal support plates 14. As shown in
The pivotal support pin 22 is provided with a base portion b1 welded thereto after the pivotal pin 22 is passed through the center of the forwardly bent portion 162, a main portion b2 projecting from the base portion b1 to the central portion of the headrest and inserted into the elongated hole 17 of the vertical pivotal support plate 14, and a spring receiving end b3 further projecting from the main portion b2. One end of a coiled spring 50 is engaged with the spring receiving end b3, and a lower end of the coiled spring 50 is engaged with an engagement portion 60 of the headrest fixing board 13. The pivotal support pin 22 receiving the elastic force of this coiled spring 50 via the spring receiving end b3, i.e., the headrest 7 is constantly drawn to the lower end of the elongated hole 17.
The downwardly extending member 16 is provided at the upper side of the portion thereof to which the pivotal pin is fixed with an engagement pin 23 projecting toward the central portion of the headrest 7. The relative position of the engagement pin 23 is set so that, when the headrest 7 is held in an in-use position HO which will be described later, the engagement pin 23 is engaged with the steady engagement recess 18 of the vertical pivotal support plate 14; and so that, when the headrest 7 is held in a non-in-use position H1, the engagement pin 23 is engaged with the folding engagement recess 21.
When the headrest 7 is held in the in-use position HO, the engagement pin 23 is engaged with the steady engagement recess 18 of the vertical pivotal support plate 14, and, in order to retain this condition, the coiled spring 50 elastically draws the pivotal support pin 22 to the lower end of the elongated hole 17. The engagement pin 23 is thus engaged with the steady engagement recess 18 of the vertical pivotal support plate 14, and the headrest 7 is thereby stably joined to and supported on the seat back 6 via the downwardly extending member 16 and vertical pivotal support plate 14.
When the coiled spring 50 is elastically displaced, the pivotal support pin 22 on the side of the headrest 7 can be drawn up along the elongated hole 17. At that time, the engagement pin 23 is disengaged from the steady engagement recess 18. When the headrest 7 is rotated forward around the support pin 22 after the engagement pin 23 is disengaged from the steady engagement recess 18, the engagement pin 23 is slid along the arcuate curved edge portion 19, engaged with the fold engagement recess 21, and held in the position H1 in which the headrest 7 is not in use.
The downwardly extending member 16 joined relatively rotatably to the vertical pivotal support plate 14 via the pivotal support pin 22 has a position, to which the forwardly bent extending member 16 projects forward by an offset quantity be with respect to the center line r1 of the main portion 151. The headrest 7 is thereby necessarily supported pivotably in a position ahead of the anteroposterior center of the headrest.
Owing to the setting of such an offset quantity δe, when the headrest 7 is rotated to a position on the front side of the in-use position HO, which will be described later, and reaches the not-in-use position H1, the headrest 7 is folded in a forwardly offset state by the quantity 6e with respect to the pivotal support pin 22 of the vertical pivotal support plate 14 as shown in
The right side rear seat 4 is also formed symmetrically with the above-described left side rear seat 4. These seats 4 are all supported at the rear portions thereof on the pivot bar 20 elongated in the direction Y of the width of the vehicle, and locked removably at the front portions thereof in the floor 10 via a lock mechanism (not shown).
In the portion of the floor 10 which is in the lower rear region of the two rear seats 4, a storage recess 40 for storing the seats therein is provided. The shape of the storage recess 40 is set so that the left and right rear seats 4 are held as a seat-folded body 4S as shown in
The width L1 (refer to
As shown by a two-dot chain line in
The operation of the seat apparatus of
In a regular traveling condition of the vehicle, the seat back 6 on the seat cushion 5 of the rear seat is maintained in a standing state in a predetermined position PO of the seat, and the headrest 7 on the seat back in a standing state in the in-use position HO and supports the head of the passenger sitting on the rear seat.
Assuming that the vehicle travels with only the headrest 7 folded from the in-use position HO to the not-in-use position H1 with the passenger not sitting on the rear seat 4. In this case, the line of sight i of the driver is lower than the lower portion of the headrest 7 in a not-yet folded state due to the folded headrest 7, and the rear field of view can be secured comparatively easily.
Assuming that the vehicle travels by flattening the luggage storage space in the rear portion of the interior of the vehicle with the passenger not sitting on the rear seat 4. In this case, the headrest 7 is folded in the not-in-use position H1 on the side of the seat back 6, and the seat back 6 is folded from the predetermined position PO to the seat folding position P1. At this time, the headrest 7 can be stored without projecting to the outside in the clearance a between the folded seat back 6 and seat cushion 5. The folded body 4S of the seat back 6 and the seat cushion 5 between which the headrest 7 is held is reversed from the folding position Q1 to the reverse storage position Q2, and stored in the storage recess 40. Especially, the headrest 7 is turned around the position as the center of the pivotal movement in which the front bent extending member 16 projects forward with respect to the center line r1 of the main portion 151 by the offset quantity δe. Therefore, when the headrest 7 is folded, the headrest 7 can be positioned easily ahead of the seat back 6, so that the sitting comfort and outer appearance of the seat can be improved with a large recess unnecessary to be provided in the passenger's back supporting surface fb of the seat back 6.
When such a short seat folded body 4S is stored in the storage recess 40, the width L2 of the hole in the longitudinal direction X of the storage recess 40 can be set comparatively small since the headrest does not project from the clearance a to the outside, and this enables the storage space of the storage recess 40 to be miniaturized comparatively. Namely, the space can be saved, and the space in the interior as a whole of the vehicle can be effectively utilized. Moreover, since the clearance a between the seat back 6 and the seat cushion 5 can be secured comparatively easily, the restrictions on the shape and dimensions of the headrest held in this clearance a are comparatively little, so that the enlarging requirements for the headrest 7 can be met. Furthermore, it is unnecessary to remove the headrest when the seat back 6 and the seat cushion 5 are folded, and the operation efficiency in folding these parts is high.
The downwardly extending member 16 and vertically extending pivotal support plate 14 which constitute the pivotable member J are formed so that these parts are brought down at about substantially 180° to the not-in-use position H1 in which the headrest 7 is superposed on the seat back 6. Therefore, the headrest 7 can be stored easily in the clearance a between the seat back 6 and the seat cushion 5.
The headrest 7 is stored in the clearance a between the seat back 6 and the seat cushion 5, and the short folded body 4S as a whole is rotated to the rear portion of the vehicle and stored in the storage recess constituting the sheet storage unit provided in the floor 10. Therefore, the storage operation efficiency is high in this respect. Moreover, the luggage storage space can be flattened and enlarged, and this space can be effectively utilized.
In the description of the seat apparatus of
The rear seat 4a as compared with the rear seat 4 has a different mechanism for fixing a seat cushion 5a to a floor 10a. Since the construction of the other parts of this mechanism is substantially the same as that of the corresponding parts of the previously described embodiment, the description of the duplicated portions of the mechanism will be omitted. The rear seat 4a has the seat cushion 5a having a sitting surface fc, a seat back 6a having a passenger's back supporting surface fb, and a headrest 7a for maintaining the safety of the passenger's head portion. The seat cushion 5a includes a square cushion frame 8a, a plurality of springs (not shown) fixed to the frame 8a, and a pad member (not shown) and a surface skin member (not shown) for covering these parts. As shown in
The upper ends of lever type front leg members 51 are combined by pins 52 with the left and right sides of front ends of a cushion frame 8a of the rear seat 4a, and lower ends of the front leg members 51 are pin-combined with the front edge portions 101a via the pivotal support brackets 54 having pins 53. The upper ends of lever type rear leg members 55 are combined by pins 56 with the left and right rear ends of the frame 8a of the seat cushion, and the lower ends of the rear leg members 55 are pin-combined with a lower wall surface 401 of the storage recess 40a via a pivotal support bracket 57 having pins 58. The front leg members 51 are bent in the shape of the inverted letter S so as to reduce the quantity of interference thereof with the front edge portion 101a of the recess and miniaturize the interference preventing recess 59. Referring to
A distance between upper and lower pivotal support points (between pins) of the front leg members 51 and that (distance shown by a broken line in
Resin bushes (not shown) are fitted around the upper side front and rear pins 52, 56 and lower side front and rear pins 53, 58, and these pins are inserted into opposite members. Since these bushes are elastically displaced, they allow the seats to be swung in an over-displacement region shown by a reference symbols So in
In the seat apparatus of
The folded seat body 4S in which the headrest 7a is stored in the clearance between the folded seat back 6a and the seat cushion 5a with the headrest 7a not projecting to the outside is parallel-moved from the folding position Q3 to the lower storage positions Q4 and stored in the storage recess 40a. In this case, the headrest 7a does not project either from the clearance a. This enables the storage space of the storage recess 40a to be comparatively miniaturized, the space to be saved, and the space of the interior as a whole of the vehicle to be effectively utilized. Furthermore, the seat apparatus is formed so that the headrest 7a is swung around the position as the center of the turning movement, in which the member 16a bent forward and extending with respect to the center line r1 of the main portion 151a projects forward by a distance corresponding to the offset quantity δe. This enables the headrest 7 to be positioned easily ahead of the back 6a of the seat. Therefore, it is unnecessary to provide a large recess in the passenger's back supporting surface fb of the seat back 6a, and the sitting comfort and outer appearance can be improved.
Since the folded seat body 4S is moved to the lower storage position Q4 by the parallel link mechanism, the seat body shifting force becomes satisfactory at a level comparatively lower than that that in the case where the folded seat body is reversely moved. Although the rear seat 4a of
Number | Date | Country | Kind |
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P 2005-015631 | Jan 2005 | JP | national |