This application is based on and claims priority under 35 U.S.C. §119 to Japanese Patent Application 2015-123946, filed on Jun. 19, 2015, the entire contents of which are incorporated herein by reference.
This disclosure relates to a seat-occupancy state detection device.
In the related art, some seat-occupancy state detection devices of a vehicle seat include a seat occupancy sensor that forms a pressure-sensitive section on a seat occupancy surface of the seat, and a load sensor that detects a load applied to the seat occupancy surface. For example, a seat-occupancy state detection device disclosed in JP 2010-195358A (Reference 1) determines a physique of an occupant sitting on a seat, based on a comparison between a detected value and a threshold value of a load detected by a load sensor (occupant detection). In addition, in the seat-occupancy state detection device, a membrane switch is used in a seat occupancy sensor. Further, the seat-occupancy state detection device changes the threshold value of the load used in the occupant detection, depending on an ON/OFF state of the seat occupancy sensor. In this manner, even in a case where a sitting posture of an occupant on the seat tilts (lateral shift, leaning on one side, or the like), it is possible to perform occupant detection with high accuracy.
However, in the seat-occupancy state detection device as described above, not only detection accuracy but also rapid detection processing is demanded. In other words, it is possible to enhance the detection accuracy of the occupant detection by using a tight threshold value of the load. However, the detected value of the load detected by the load sensor tends to be changed, based on the occupant's behavioral posture. Therefore, in a case where only the tight threshold value of the load is used, a problem arises in that it takes a long period of time to confirm a determination result of the occupant detection, and, in this respect, there is still room for improvement.
Thus, a need exists for a seat-occupancy state detection device which is not suspectable to the drawback mentioned above.
A seat-occupancy state detection device according to an aspect of this disclosure preferably includes: a seat occupancy sensor that forms a pressure sensitive portion on a seat occupancy surface of a seat; a load sensor that detects a load applied to the seat occupancy surface; and a seat-occupancy state determination unit that determines a seat occupancy state of an occupant on the seat, based on an ON/OFF state of the seat occupancy sensor and the load which is detected by the load sensor, in which the seat-occupancy state determination unit includes a seat non-occupancy state determination section that determines a seat non-occupancy state in which no occupant sits on the seat in a case where the seat occupancy sensor enters an OFF state and the load is equal to or lower than a first threshold value, and a threshold-value setting section that sets the threshold value of the load, which is used in determination of the seat non-occupancy state, to a higher value, as duration increases after the seat occupancy sensor enters the OFF state.
The foregoing and additional features and characteristics of this disclosure will become more apparent from the following detailed description considered with the reference to the accompanying drawings, wherein:
Hereinafter, an embodiment of a seat-occupancy state detection device provided in a vehicle seat will be described with reference to the drawings.
As illustrated in
In the present embodiment, a pair of right and left lower rails 5 extending in a frontward-rearward direction of a vehicle are provided on a floor F of the vehicle. In addition, upper rails 6, which can relatively move on the lower rails 5 in their extending direction, are mounted on the lower rails 5, respectively. Also, the seat 1 of the present embodiment is configured to be supported on the upper side of a seat sliding device 7 formed by the lower rails 5 and the upper rails 6.
In addition, as illustrated in
In addition, in the seat 1 of the present embodiment, a membrane switch 20, which switches between ON/OFF states when a seat upholstery 2a constituting the seat occupancy surface 10 is pressed, is provided on the inner side of the seat cushion 2. Then, in the present embodiment, the membrane switch 20 is used as a pressure-sensitive seat occupancy sensor 21 and, thereby, a seat-occupancy state detection device 30 is formed to detect a seat occupancy state of an occupant on the seat cushion 2, based on an ON/OFF state of the seat occupancy sensor 21 and the detected value W of the load detected by the load sensor 11 described above.
To be exact, as illustrated in
In other words, in the membrane switch 20 of the present embodiment, the seat upholstery 2a positioned on the first film is pressed and, thereby, the first film 41 is elastically deformed in a state of being bent downward. In this manner, the contact portion 45 formed in the first film 41 comes into contact with the contact portion 46 formed in the second film 42. Then, the membrane switch 20 of the present embodiment has a configuration in which a pressure-sensitive switch unit (cell) 50 is formed of the contact portion 45 of the first film 41 and the contact portion 46 of the second film 42 which are disposed to face each other in a vertical direction.
As illustrated in
To be more exact, the seat-occupancy state detection device 30 of the present embodiment has three rows of the membrane switches 20 provided in the state of being arranged side by side at a substantially equal interval in the width direction of the seat (vertical direction in
In the seat-occupancy state detection device 30 of the present embodiment, an output signal of the load sensor 11 described above, which indicates the load Ws (detected value W) and ON/OFF outputs S1 to S3 of the respective seat occupancy sensors 21 are input to a seat ECU 71. In other words, in the seat-occupancy state detection device 30 of the present embodiment, the seat ECU 71 functions as a seat-occupancy state determination unit thereof. Then, the seat ECU 71 controls an operation of a notification device such as a warning lamp, based on a result of seat-occupancy state determination thereof.
Next, a mode of the seat-occupancy state determination performed by the seat ECU 71 in the seat-occupancy state detection device 30 of the present embodiment will be described.
In the seat-occupancy state detection device 30 of the present embodiment, the seat ECU 71 determines, as the seat-occupancy state determination, whether or not the seat is in a state in which an occupant sits on the seat 1 (seat occupancy state or seat non-occupancy state). Further, in the present embodiment, the case “seat non-occupancy state” includes a case where the occupant is a child, or a case where a loading item is placed on the seat 1. In addition, the seat ECU 71 determines a physique of an occupant sitting on the seat in a case where it is determined to be the state in which an occupant sits on the seat 1 (occupant detection determination). In this configuration, the occupant detection determination is executed to determine whether the state is a “first seat occupancy state” indicating that an occupant sitting on the seat 1 is an adult, or a “second seat occupancy state” indicating that the occupant is a small adult such as a female adult.
To be exact, as illustrated in a flowchart in
By comparison, in Step 104 described above, in a case where it is determined that the detected value W of the load is lower than the predetermined threshold value W1 (W<W1 and then, Step 104: NO), the seat ECU 71 determines whether or not the detected value W of the load detected by the load sensor 11 is equal to or higher than a predetermined threshold value W2, which is set to be lower than the predetermined threshold value W1 described above (Step 107, here, W2<W1). In addition, in Step 107, in the case where it is determined that the detected value W of the load is equal to or higher than the predetermined threshold value W2 (W≧W2 and then, Step 107: YES), the seat ECU 71 determines whether or not the detected value W of the load, which is equal to or higher than the predetermined threshold value W2, is maintained for a period of time equal to or longer than a predetermined period of time T2 (Step 108). Then, in Step 108, in the case where it is determined that the detected value W of the load, which is equal to or higher than the predetermined threshold value W2, is maintained for a period of time equal to or longer than the predetermined period of time T2 (T≧T2 and then, Step 108: YES), the seat ECU 71 of the present embodiment is configured to determine that the seat 1 is in the second seat occupancy state (Step 109).
In Step 102, in a case where the seat occupancy sensor 21 does not enter the ON state (Step 102: NO) and, in Step 103, the duration does not reach the predetermined period of time t0 (t<t0 and then, Step 103: NO) after the seat occupancy sensor 21 enters the ON state, the seat ECU 71 of the present embodiment does not execute the processes to Step 109. In addition, in Step 105, in a case where a period of time, during which the detected value W of the load is maintained to be equal to or higher than the predetermined threshold value W1, does not reach the predetermined period of time T1 (T<T1 and then, Step 105: NO) and, in Step 107, the detected value W of the load is lower than the predetermined threshold value W2 (W<W2 and then, Step 107: NO), the seat ECU 71 of the present embodiment does not execute the processes to Step 109. Further, in Step 108, also in a case where a period of time, during which the detected value W of the load is maintained to be equal to or higher than the predetermined threshold value W2, does not reach the predetermined period of time T2 (T<T2 and then, NO in Step 108), the process in Step 109 is not executed. Then, the seat ECU 71 of the present embodiment is configured to maintain the “previously performed determination of the seat non-occupancy state” in the states described above (Step 110).
In addition, in Step 101 described above, in a case where it is determined that the seat 1 is in the seat occupancy state (the first seat occupancy state or the second seat occupancy state) (Step 101: NO), the seat ECU 71 does not execute the processes of the steps after Step 101. Then, in this configuration, the “previously performed determination of the seat occupancy state” is maintained.
Further, as illustrated in a flowchart in
Specifically, in a case where it is determined that the seat 1 is in the first seat occupancy state (Step 202: YES), the seat ECU 71 determines whether or not the detected value W of the load detected by the load sensor 11 is equal to or lower than a predetermined threshold value W3 (Step 203). In the present embodiment, the predetermined threshold value W3 is set to a value equal to or lower than the predetermined threshold value W2 in the seat-occupancy state determination illustrated in the flowchart in
By comparison, in the case where it is determined that the seat 1 is in the second seat occupancy state (Step 202: NO), the seat ECU 71 of the present embodiment determines whether or not the detected value W of the load detected by the load sensor 11 is equal to or higher than a predetermined threshold value W4 (Step 206). In the present embodiment, the predetermined threshold value W4 is set to a value equal to or higher than the predetermined threshold value W1 in the seat-occupancy state determination illustrated in the flowchart in
Further, in the seat ECU 71 of the present embodiment, in a case where, in Step 203 described above, the detected value W of the load is higher than the predetermined threshold value W3 (W>W3 and then, Step 203: NO), the processes of the steps after Step 203 are not executed. In addition, in Step 204, in a case where it is determined that a period of time, during which the detected value W of the load is maintained to be equal to or lower than the predetermined threshold value W3, does not reach the predetermined period of time T3 (T<T3 and then, Step 204: NO), the processes of the steps after Step 204 are not executed. In this configuration, the “determination to be the first seat occupancy state” is maintained in the cases described above.
Similarly, in the seat ECU 71, in a case where, in Step 206 described above, the detected value W of the load is lower than the predetermined threshold value W4 (W<W4 and then, Step 206: NO), the processes of Steps 207 and 208 described above are not executed. In addition, in a case where, in Step 207, a period of time, during which the detected value W of the load is maintained to be equal to or higher than the predetermined threshold value W4, does not reach the predetermined period of time T4 (T<T4 and then, Step 207: NO), the process of Step 208 is not executed. In this configuration, the “determination to be the second seat occupancy state” is maintained in the cases described above.
As illustrated in
Specifically, as illustrated in a flowchart in
Meanwhile, in a case where, in Step 303 described above, the seat occupancy state of the seat 1 is the second seat occupancy state (Step 303: NO), the airbag ECU 72 sets the control mode of the airbag to a second inflation mode having a weaker force than in the first inflation mode described above (Step 305). In addition, in a case where, in Step 301 described above, the external output signal indicates that the seat 1 is in the seat non-occupancy state (Step 301: NO), the airbag ECU 72 causes the indicator of the airbag to be turned OFF (Step 306). In this configuration, the control mode of the airbag is set to a non-inflation mode in which inflation of the airbag is not performed (Step 307).
Setting of Threshold Value of Load, Based on Duration After Seat Occupancy Sensor Is Turned off
Next, setting of the threshold value of the load by the seat ECU 71 of the present embodiment, based on the duration after the seat occupancy sensor is turned off, will be described.
As illustrated in a flowchart in
Specifically, the seat ECU 71 of the present embodiment executes the transition determination from the seat occupancy state to the seat non-occupancy state (seat non-occupancy determination), based on whether or not the detected value W of the load detected by the load sensor 11, to be exact, an absolute value, is equal to or lower than the threshold value. Further, in the seat-occupancy state detection device 30 of the present embodiment, it is determined in Step 402 that the seat occupancy sensor 21 is turned OFF, on a condition that all of the three groups of seat occupancy sensors 21a to 21c, which form the pressure sensitive portions 60 at different positions on the seat occupancy surface 10, enter the OFF state. In addition, the seat ECU 71 of the present embodiment monitors the duration after the seat occupancy sensors 21 enter the OFF state (Steps 403, 404, and 406). In this configuration, a threshold value (first threshold value) of the load used in the seat non-occupancy determination is set to a higher value (W5<W6<W7), as the duration increases (t1<t2<t3) after the seat occupancy sensors 21 enter the OFF state (Steps 405, 407, and 408).
To be exact, the seat ECU 71 determines whether or not the duration after the seat occupancy sensors 21 enter the OFF state (Step 402: YES) is equal to or longer than the predetermined period of time t1 (Step 403). Then, in the case where the duration is equal to or longer than the predetermined period of time t1 (t≧t1 and then, Step 403: YES), the seat ECU further determines whether or not the duration is equal to or longer than the predetermined period of time t2 (Step 404). Then, in a case where the duration does not reach the predetermined period of time t2 (t<t2 and then, Step 404: NO) after the seat occupancy sensors 21 enter the OFF state, a threshold value of the load used in the seat non-occupancy determination is set to “W5”, and it is determined whether or not the detected value W of the load detected by the load sensor 11 is equal to or lower than the threshold value W5 (Step 405).
In addition, in the case where, in Step 404, the duration is equal to or longer than the predetermined period of time t2 (t≧t2 and then, Step 404: YES) after the seat occupancy sensors 21 enter the OFF state, the seat ECU 71 determines whether or not the duration is equal to or longer than the predetermined period of time t3 (Step 406). Then, in a case where the duration after the seat occupancy sensors 21 enter the OFF state does not reach the predetermined period of time t3 (t<t3 and then, Step 406: NO), a threshold value of the load used in the seat non-occupancy determination is set to “W6”, and it is determined whether or not the detected value W of the load detected by the load sensor 11 is equal to or lower than the threshold value W6 (Step 407).
Further, in the case where, in Step 406, the duration is equal to or longer than the predetermined period of time t3 (t≧t3 and then, Step 406: YES) after the seat occupancy sensors 21 enter the OFF state, the seat ECU 71 of the present embodiment sets a threshold value of the load used in the seat non-occupancy determination to “W7”. Then, it is determined that the detected value W of the load detected by the load sensor 11 is equal to or lower than the threshold value W7 (Step 408).
To be more exact, in a case where it is determined in Step 405 described above that the detected value W of the load is equal to or lower than the threshold value W5 (|W|≦W5 and then, Step 405: YES), the seat ECU 71 of the present embodiment determines whether or not the detected value W of the load, which is equal to or lower than the threshold value W5, is maintained to be equal to or longer than a predetermined period of time T5 (Step 409). Similarly, in a case where it is determined in Step 407 described above that the detected value W of the load is equal to or lower than the threshold value W6 (|W|≦W6 and then, Step 407: YES), the seat ECU also determines, in Step 409, whether or not the detected value W of the load, which is equal to or lower than the threshold value W6, is maintained to be equal to or longer than the predetermined period of time T5. In addition, in a case where it is determined in Step 408 described above that the detected value W of the load is equal to or lower than the threshold value W7 (|W|≦W7 and then, Step 408: YES), the seat ECU also determines, in Step 409, whether or not the detected value W of the load, which is equal to or lower than the threshold value W7, is maintained to be equal to or longer than the predetermined period of time T5. In this configuration, in a case where it is determined in Step 409 that the duration is equal to or longer than the predetermined period of time T5 (T≧T5 and then, Step 409: YES), the seat ECU 71 of the present embodiment determines that the seat 1 is in the seat non-occupancy state in which no occupant sits on the seat 1 (Step 410).
Further, in a case where, in Step 402 described above, the seat occupancy sensors 21 are in the ON state (Step 402: NO) and in a case where, in Step 403, the duration does not reach the predetermined period of time t1 (t<t1 and then, Step 403: NO) after the seat occupancy sensors 21 enter the OFF state, the seat ECU 71 of the present embodiment does not execute the processes after Step 403. In addition, in Step 405, in a case where the detected value W of the load is higher than the predetermined threshold value W5 (W>W5 and then, Step 405: NO) and, in Step 407, the detected value W of the load is higher than the predetermined threshold value W6 (W>W6 and then, Step 407: NO), the processes after Step 407 are not executed. Further, in Step 408, also in a case where the detected value W of the load is higher than the threshold value W7 (W>W7 and then, NO in Step 408) and in a case where, in Step 409 described above, a period of time, during which the detected value W of the load, which is equal to or lower than the threshold value, is detected to be maintained, does not reach the predetermined period of time T5 (T<T5 and then, Step 409: NO), the process after Step 409 is not executed. Then, the seat ECU 71 of the present embodiment is configured to maintain the “previously performed determination of the seat occupancy state” in the states described above.
In addition, in Step 101 described above, in a case where it is determined that the seat 1 is in the seat non-occupancy state (Step 101: NO), the seat ECU 71 of the present embodiment does not execute the processes of the steps after Step 101. Then, in this configuration, the “previously performed determination of the seat non-occupancy state” is maintained.
In other words, in a case where the seat occupancy sensors 21 having the pressure sensitive portions 60 on the seat occupancy surface 10 of the seat 1 enter the OFF state, and the detected value W (absolute value) of the load detected by the load sensor 11 becomes a value indicating an unloaded state, it is possible to assume that the occupant on the seat 1 takes a seat-non-occupancy behavioral posture. However, the detected value W of the load tends to significantly change by rocking of the seat cushion 2 based on the occupant's behavioral posture, and the seat occupancy sensors 21 also temporarily enter the OFF state due to the change in the occupant's behavioral posture, in some cases. Therefore, immediately after the seat occupancy sensors 21 enter the OFF state, it is difficult to distinguish the occupant's behavioral posture from the seat non-occupancy behavior to a temporary change in posture and, thereby, confirmation of the seat non-occupancy determination can be delayed.
In this respect, as shown in
Specifically, the seat ECU 71 of the present embodiment sets the threshold value of the load used in the seat non-occupancy determination to the lowest “W5” in first seat non-occupancy assumption discrimination in which the duration is maintained for the predetermined period of time t1 to the predetermined period of time t2 after the seat occupancy sensors 21 enter the OFF state. In addition, in second seat non-occupancy assumption discrimination in which the duration is maintained to be longer as for the predetermined period of time t2 to the predetermined period of time t3, the threshold value of the load used in the seat non-occupancy determination is set to “W6” higher than the threshold value W5 in the first seat non-occupancy assumption discrimination. Further, in third seat non-occupancy assumption discrimination in which the duration is equal to or longer than the predetermined period of time t3, the threshold value of the load used in the seat non-occupancy determination is set to the highest “W7”. Accordingly, determination conditions according to the load Ws (W) are relaxed in a stepwise manner, based on the duration after the seat occupancy sensors 21 enter the OFF state and, thereby, the seat ECU 71 of the present embodiment can more rapidly perform the seat non-occupancy determination without lowering the determination accuracy.
Next, there will be provided description on the threshold value of the load by the seat ECU 71 of the present embodiment, based on a combination of ON/OFF of the seat occupancy sensors 21a to 21c.
As illustrated in
In other words, an applied position of the load Ws by the occupant sitting on the seat 1 is changed depending on the occupant's seat occupancy posture. For example, in a case where the occupant's seat occupancy posture tilts in a width direction of the seat, such as in a state in which the occupant sits at a position shifted in the width direction of the seat, or in the state in which the occupant leans over in the width direction of the seat, the applied position of the load Ws is shifted in a tilting direction of the seat occupancy posture. In this manner, an error in the detected value W of the load detected by the load sensor 11 can be made.
Specifically, the applied position of the load Ws by the occupant sitting on the seat 1 is closer to the end portion on the inner side in the width direction of the seat, on which the load sensor 11 is disposed, as the occupant's seat occupancy posture tilts more to the inner side in the width direction of the seat, and the applied position of the load is farther from the end portion on the inner side in the width direction of the seat as the seat occupancy posture has a greater tilt to the outer side in the width direction of the seat. Therefore, in the seat-occupancy state detection device 30 of the present embodiment, the load Ws (W) is detected to be a higher value, as the applied position of the load Ws is closer to the end portion on the inner side in the width direction of the seat on which the load sensor 11 is disposed.
In this respect, as described above, the seat ECU 71 of the present embodiment corrects the threshold values W1 to W4 of the load used in the occupant detection determination such that threshold values W1′ to W4′ obtained after the correction are higher values, as the applied position of the load Ws, which is specified from the tilting discrimination of the seat occupancy posture, is closer to the position at which the load sensor 11 is disposed. In this manner, the seat ECU 71 of the present embodiment can perform the occupant detection determination with high accuracy.
To be exact, in the case where all of the seat occupancy sensors 21a to 21c, which are arranged side by side in the width direction of the seat as described above and have the pressure sensitive portions 60 at positions different from each other, enter the ON state, the seat ECU 71 of the present embodiment assumes a “central seat-occupancy posture” in which the occupant's seat occupancy posture does not tilt on the seat 1. Then, even in a case where only the seat occupancy sensor 21b having the pressure sensitive portion 60 at the central position in the width direction of the seat enters the ON state, it is assumed that the occupant's seat occupancy posture is the “central seat-occupancy posture”.
In addition, in a case where the seat occupancy sensor 21a having the pressure sensitive portion 60 at a position on the inner side in the width direction of the seat and the seat occupancy sensor 21b at the center in the width direction of the seat enter the ON state, but the seat occupancy sensor 21c having the pressure sensitive portion 60 at a position on the outer side in the width direction of the seat enters the OFF state, the seat ECU 71 assumes “first inner-tilting seat-occupancy posture” in which the occupant's seat occupancy posture tilts to the inner side. Further, in a case where the seat occupancy sensor 21c on the outer side in the width direction of the seat and the seat occupancy sensor 21b at the center in the width direction of the seat enter the ON state, but the seat occupancy sensor 21a on the inner side in the width direction of the seat enters the OFF state, the seat ECU 71 assumes “first outer-tilting seat-occupancy posture” in which the occupant's seat occupancy posture tilts to the outer side. Then, in a case where only the seat occupancy sensor 21a on the inner side in the width direction of the seat enters the ON state, it is assumed that the occupant's seat occupancy posture is “second inner-tilting seat occupancy posture” in which the occupant's seat occupancy posture further tilts to the inner side in the width direction of the seat. In a case where only the seat occupancy sensor 21c on the outer side in the width direction of the seat enters the ON state, it is assumed that the occupant's seat occupancy posture is “second outer-tilting seat occupancy posture” in which the occupant's seat occupancy posture further tilts to the outer side in the width direction of the seat.
Further, in a case where it is assumed that the seat occupancy posture is the “first inner-tilting seat-occupancy posture” in the tilting discrimination as the result of such seat-occupancy posture assumption, the seat ECU 71 of the present embodiment adds a correction value α1 to the threshold values W1 to W4 of the load used in the occupant detection determination (for example, W1′=W1+α1). In a case where it is assumed that the seat occupancy posture is the “second inner-tilting seat-occupancy posture” in the tilting discrimination, the seat ECU adds a correction value α2, which is a higher value (absolute value) than the correction value α1 described above, to the threshold values W1 to W4 of the load used in the occupant detection determination (for example, W1=W1+α2, here, α1<α2).
Meanwhile, in a case where it is assumed that the seat occupancy posture is the “first outer-tilting seat-occupancy posture” in the tilting discrimination as the result of the seat-occupancy posture assumption described above, the seat ECU 71 subtracts the correction value α1 from the threshold values W1 to W4 of the load used in the occupant detection determination (for example, W1′=W1−α1). In addition, in a case where it is assumed that the seat occupancy posture is the “second outer-tilting seat-occupancy posture” in the tilting discrimination, the seat ECU subtracts the correction value α2 from the threshold values W1 to W4 of the load used in the occupant detection determination (for example, W1′=W1−α2). In a case where it is assumed that the seat occupancy posture is the “central seat-occupancy posture” as the result of the seat-occupancy posture assumption described above, the seat ECU 71 of the present embodiment is configured not to perform correction of the threshold values W1 to W4 of the load used in the occupant detection determination.
In other words, the seat ECU 71 of the present embodiment performs adding correction to the threshold values W1 to W4 of the load used in the occupant detection determination such that the corrected threshold values W1′ to W4′ are increased to be higher values, as the assumed seat occupancy posture has a greater tilt to the inner side in the width direction of the seat, in the tilting discrimination, on the basis of the case where the occupant's seat occupancy posture does not tilt. In addition, the seat ECU performs subtracting correction to the threshold values W1 to W4 of the load used in the occupant detection determination such that the corrected threshold values W1′ to W4′ are decreased to be lower values, as the assumed seat occupancy posture has a greater tilt to the outer side in the width direction of the seat, in the tilting discrimination. Then, the seat ECU 71 of the present embodiment determines the physique of the occupant using the corrected threshold values W1′ to W4′, thereby making it possible to perform the occupant detection determination with high accuracy.
Next, detection of abnormality in the seat occupancy sensor, which is performed by the seat ECU 71 of the present embodiment, will be described.
As shown in
In other words, in the seat-occupancy state detection device 30 of the present embodiment, the cushion pad is disposed on the inner side of the seat cushion 2, on which the membrane switches 20 constituting the seat occupancy sensors 21a to 21c are arranged. Also, the cushion material (for example, a forming resin material) forming the cushion pad often tends to be subjected to thermal expansion. Therefore, in a high-temperature environment, the seat occupancy sensor is pressed by the expanded cushion pad, and thereby there is a possibility that the seat occupancy sensors 21a to 21c remain in the ON state.
In this respect, the seat ECU 71 of the present embodiment performs abnormality determination based on a comparison between the threshold value and the detected value W of the load sensor 11 and the ON/OFF combination of the seat occupancy sensors 21a to 21c as described above. In this manner, it is possible to rapidly detect the abnormality in which the ON state of the seat occupancy sensors 21a to 21c is maintained without switching between the ON/OFF states.
In addition, the seat ECU 71 of the present embodiment monitors the detected value W of the load detected by the load sensor 11 even in a case where all of the seat occupancy sensors 21a to 21c enter the OFF state. In this configuration, in a case where the detected value W of the load is equal to or higher than the threshold value W1 used in the determination of the first seat occupancy state, that is, a value corresponding to the case where an “adult” sits on the seat 1, it is determined that an abnormality occurs in any one of the seat occupancy sensors 21a to 21c or the load sensor 11.
Next, a method of a zero-point correction of the load Ws, which is performed by the seat ECU 71 of the present embodiment, will be described.
As illustrated in a flowchart in
Specifically, the seat ECU 71 of the present embodiment stores the zero point W0 of the load, together with the threshold values (W1 to W8, t0 to t3, and T1 to T5) of the load used in the seat-occupancy state determination described above, and the correction values (α1 and α2), in a storage area 71a (refer to
Hereinafter, according to the present embodiment, it is possible to achieve the following effects.
(1) The seat ECU 71 as the seat-occupancy state determination unit determines the seat non-occupancy state in which no occupant sits on the seat 1 in the case where the seat occupancy sensors 21 enter the OFF state and the detected value W of the load detected by the load sensor 11 is equal to or lower than the threshold value. Then, the seat ECU 71 as the threshold-value setting unit sets the threshold value of the load, which is used in the determination of the seat non-occupancy state, to the higher value (W5<W6<W7), as the duration increases after the seat occupancy sensors 21 enter the OFF state (t1<t2<t3).
In other words, there is a higher possibility that the occupant's behavioral posture, from which transition to the OFF state of the seat occupancy sensors 21 ensues, actually means leaving the seat 1, as the duration increases after the seat occupancy sensors 21 enter the OFF state. Hence, in this configuration, it is possible to rapidly perform the seat non-occupancy determination without lowering determination accuracy.
(2) The seat-occupancy state detection device 30 includes plural groups (three groups) of seat occupancy sensors 21a to 21c arranged side by side in the width direction of the seat. In addition, the load sensor 11 is provided on the lower side of the seat 1 at the end portion on the inner side in the width direction of the seat. Further, the seat ECU 71 as the occupant-detection determination section determines the physique of the occupant who sits on the seat 1, based on a comparison between the detected value W of the load detected by the load sensor 11 and the threshold values W1 to W4. Also, the seat ECU 71 as the second threshold-value setting section sets (corrects) the threshold values W1 to W4 (W1′ to W4′) of the load, which are used in the occupant detection determination, to higher values, as the applied position of the load Ws, which is assumed by the ON/OFF combination of the seat occupancy sensors 21a to 21c, is closer to the end portion on the inner side in the width direction of the seat, on which the load sensor 11 is disposed.
In other words, it is possible to assume the applied position of the load Ws with the occupant sitting on the seat 1 by the ON/OFF combination of the seat occupancy sensors 21a to 21c arranged side by side in the width direction of the seat. Also, the value (W) of the load Ws detected by the load sensor 11 is increased, as the applied position of the load Ws is closer to the end portion on the inner side in the width direction of the seat, on which the load sensor 11 is disposed. Hence, in this configuration, it is possible to more rapidly perform the occupant detection determination without lowering the determination accuracy.
(3) The seat ECU 71 as an abnormality determination unit monitors the detected value W of the load detected by the load sensor 11 in the case where all of the three groups of seat occupancy sensors 21a to 21c, which form the pressure sensitive portions 60 at different positions on the seat occupancy surface 10, enter the ON state. In this state, regardless of whether all of the seat occupancy sensors 21a to 21c enter the ON state, in a case where the detected value W (absolute value) of the load detected by the load sensor 11 is equal to or lower than the predetermined threshold value W8 that indicates the unloaded state, it is determined that the “abnormality”, in which the ON state of the seat occupancy sensors 21a to 21c is maintained without switching between the ON/OFF states, occurs.
In other words, in a high-temperature environment, the cushion pad disposed on the inner side of the seat cushion 2 is subjected to thermal expansion, together with the membrane switches 20 that configure the seat occupancy sensors 21a to 21c. Then, the seat occupancy sensor is pressed by the expanded cushion pad, and thereby there is a possibility that the seat occupancy sensors 21a to 21c remain in the ON state. However, in this configuration, it is possible to rapidly detect the occurrence of the abnormality in which the ON state of the seat occupancy sensors is maintained without switching between the ON/OFF states, with a simple configuration. In this manner, it is possible to perform the seat-occupancy state determination with higher accuracy.
(4) In the case where the seat occupancy sensors 21 are in the OFF state and the detected value W (absolute value) of the load detected by the load sensor 11 is equal to or lower than the predetermined threshold value W8, which indicates the unloaded state, the seat ECU 71 as a zero-point correcting section sets the detected value W of the load to the zero point W0 of the load.
In other words, in the detection of the load Ws applied to the seat occupancy surface 10 of the seat 1, the preset zero point W0 of the load can be shifted due to rocking of the seat cushion 2 that forms the seat occupancy surface 10. However, in this configuration, the zero point W0 of the load is updated to an appropriate value, as needed. In this manner, it is possible to perform the seat-occupancy state determination with higher accuracy.
Further, the embodiment described above may be modified as follows.
In other words, there is a higher possibility that an occupant's behavioral posture, from which transition to the OFF state of the seat occupancy sensors 21 ensues, actually means leaving the seat 1, as the number of the seat occupancy sensors 21, which simultaneously enter the OFF state from the ON state, is increased. Hence, in such a case, it is possible to maintain the determination accuracy even when the seat non-occupancy determination conditions related to the detected value W of the load are relaxed at a high speed. In this manner, it is possible to more rapidly perform highly accurate seat non-occupancy determination.
Further, as illustrated in a flowchart in
In other words, in a case where the plurality of seat occupancy sensors 21, which form the pressure sensitive portions 60 at different positions on the seat occupancy surface 10, and the majority of the seat occupancy sensors simultaneously enter the OFF state from the ON state, there is a higher possibility that an occupant's behavioral posture, from which transition to the OFF state of the seat occupancy sensors 21 ensues, actually means leaving the seat 1. Hence, in such a case, even when the threshold value of the load used in the determination of the seat non-occupancy state is set to a tight value, it is highly possible for the threshold value to rapidly satisfy the seat non-occupancy determination conditions related to the detected value W of the load. In this manner, it is possible to further rapidly perform the seat non-occupancy determination with higher accuracy.
Next, effects of the technical ideas which can be understood in the embodiments described above are described.
(a) The seat-occupancy state detection device includes the abnormality determination unit that determines the occurrence of the abnormality in which the ON state of the seat occupancy sensor is maintained without switching between the ON/OFF states, in a case where the load is equal to or lower than the predetermined threshold value indicating the unloaded state, regardless of whether the seat occupancy sensors are in the ON state.
In other words, the cushion pad is often disposed on the inner side of the seat cushion, on which the seat occupancy sensors are arranged. Also, the cushion material (for example, a forming resin material) forming the cushion pad often tends to be subjected to thermal expansion. Therefore, in a high-temperature environment, the seat occupancy sensor is pressed by the expanded cushion pad, and thereby there is a possibility that the seat occupancy sensors remain in the ON state. However, in this configuration, it is possible to rapidly detect the occurrence of the abnormality in which the ON state of the seat occupancy sensor is maintained without switching between the ON/OFF states, with a simple configuration. In this manner, it is possible to perform the seat-occupancy state determination with higher accuracy.
A seat-occupancy state detection device according to an aspect of this disclosure preferably includes: a seat occupancy sensor that forms a pressure sensitive portion on a seat occupancy surface of a seat; a load sensor that detects a load applied to the seat occupancy surface; and a seat-occupancy state determination unit that determines a seat occupancy state of an occupant on the seat, based on an ON/OFF state of the seat occupancy sensor and the load which is detected by the load sensor, in which the seat-occupancy state determination unit includes a seat non-occupancy state determination section that determines a seat non-occupancy state in which no occupant sits on the seat in a case where the seat occupancy sensor enters an OFF state and the load is equal to or lower than a first threshold value, and a threshold-value setting section that sets the threshold value of the load, which is used in determination of the seat non-occupancy state, to a higher value, as duration increases after the seat occupancy sensor enters the OFF state.
That is, there is a higher possibility that an occupant's behavioral posture, from which transition to the OFF state of the seat occupancy sensor ensues, actually means leaving the seat, as the duration increases after the seat occupancy sensor enters the OFF state. Hence, in this configuration, it is possible to rapidly perform the seat non-occupancy determination without lowering determination accuracy.
It is preferable that the seat-occupancy state detection device further includes: a plurality of groups of the seat occupancy sensors that form the pressure sensitive portions at different positions from each other on the seat occupancy surface, the threshold-value setting section sets the first threshold value, based on the duration after all of the groups of the seat occupancy sensors enter the OFF state, and, in a case where the number of the seat occupancy sensors, which simultaneously enter the OFF state from ON state, exceeds a predetermined threshold value, the threshold-value setting section sets the first threshold value to a constant value, regardless of the duration after the seat occupancy sensors enter the OFF states.
That is, in a case where the plurality of seat occupancy sensors that form the pressure sensitive portions at different positions on the seat occupancy surface are exist, and most of the seat occupancy sensors simultaneously enter the OFF state from the ON state, it is highly possible for the occupant's behavioral posture, from which transition to the OFF state of the seat occupancy sensors ensues, to actually be the behavior of leaving the seat. Hence, in this case, even when the threshold value of the load used in determination of the seat non-occupancy state is set to a tight value, it is highly possible to rapidly satisfy a seat non-occupancy determination condition in relation to the load. In this manner, it is possible to rapidly and accurately perform the seat non-occupancy determination.
It is preferable that the seat-occupancy state detection device further includes: a plurality of groups of the seat occupancy sensors that form the pressure sensitive portions at different positions from each other on the seat occupancy surface, the threshold-value setting section sets the first threshold value, based on the duration after all of the groups of the seat occupancy sensors enter the OFF state, and the threshold-value setting section sets the first threshold value to a higher value in the shorter duration, as the number of the seat occupancy sensors, which simultaneously enter the OFF state from the ON state, is increased.
That is, there is a higher possibility that the occupant's behavioral posture, from which transition to the OFF state of the seat occupancy sensor ensues, actually means leaving the seat, as the number of the seat occupancy sensors, which simultaneously enter the OFF state from the ON state, is increased. Hence, in this case, even when relaxation of the seat non-occupancy determination condition in relation to the load is promoted, the accuracy of the determination can be maintained. In this manner, it is possible to rapidly perform the seat non-occupancy determination with high accuracy.
It is preferable that the seat-occupancy state detection device further includes: the load senor provided on a lower side of the seat at an end portion on one side in a width direction of the seat: and a plurality of the seat occupancy sensors arranged side by side in the width direction of the seat, and the seat-occupancy state determination unit includes an occupant-detection determination section that determines a physique of an occupant who sits on the seat, based on a comparison between the load detected by the load sensor and a threshold value, and a second threshold-value setting section that sets a second threshold value of the load, which is used in determination of the occupant's physique, to a higher value, as a load-applied position, which is assumed by an ON/OFF combination of the plurality of seat occupancy sensors, is closer to a position at which the load sensor is disposed.
That is, it is possible to assume an applied position of the load with the occupant sitting on the seat by an ON/OFF combination of the seat occupancy sensors arranged side by side in the width direction of the seat. Also, the value of the load detected by the load sensor is increased, as the applied position of the load is closer to the end portion in the width direction of the seat, on the side on which the load sensor is disposed. Hence, in this configuration, it is possible to more rapidly perform the occupant detection determination without lowering the determination accuracy.
It is preferable that the seat-occupancy state detection device further includes: a zero-point correction unit that sets the load to a zero point of the load, in a case where the seat occupancy sensor is in the OFF state and the load, which is detected by the load senor, is equal to or lower than a third threshold value indicating an unloaded state.
That is, in the detection of the load applied to the seat occupancy surface of the seat, the preset zero point of the load can be shifted due to rocking of a seat cushion that forms the seat occupancy surface. However, in this configuration, the zero point of the load is updated to an appropriate value, as needed. In this manner, it is possible to perform the seat-occupancy state determination with high accuracy.
It is preferable that the seat-occupancy state detection device further includes: an abnormality determination unit that determines an occurrence of an abnormality in which the ON state of the seat occupancy sensor is maintained, in a case where the seat occupancy sensor is in the ON state, and the load is equal to or lower than the third threshold value.
According to the aspect of this disclosure, it is possible to more rapidly perform highly accurate seat-occupancy state detection.
The principles, preferred embodiment and mode of operation of the present invention have been described in the foregoing specification. However, the invention which is intended to be protected is not to be construed as limited to the particular embodiments disclosed. Further, the embodiments described herein are to be regarded as illustrative rather than restrictive. Variations and changes may be made by others, and equivalents employed, without departing from the spirit of the present invention. Accordingly, it is expressly intended that all such variations, changes and equivalents which fall within the spirit and scope of the present invention as defined in the claims, be embraced thereby.
Number | Date | Country | Kind |
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2015-123946 | Jun 2015 | JP | national |