Seating container

Abstract
The present invention consists of an inexpensive tight sealing plastic container suited for microwave cooking, top-shelf dishwashing and freezer use. In accordance with a preferred embodiment, the container is provided with two compartments, one large and one small. The container utilizes a dual cut-back closure device of which the retaining bead of the container bottom maintains the container top in a secure position. The inside dimensions of the container top are slightly larger than the container bottom in both compartments. The difference in sizes provides an interference fit and forms a substantially leak proof seal along the inside perimeter of both compartments of the container. The container top provides at least one gripping tab, which facilitates the separation of the container top from the container bottom and permit container venting. In accordance with one embodiment of the invention, the container top is provided with two gripping tabs with one gripping tab allocated to each of the two compartments. In accordance with another embodiment, the closure devices on the container top and bottom are widened at the comer regions.
Description




FIELD OF THE INVENTION




The invention relates to sealing containers and more particularly, to a multiple compartment sealing container and to closure device and corner tab feature for such containers.




BACKGROUND OF THE INVENTION




Rigid thermoplastic food containers may be classified into two distinct categories. The first category of containers include containers that the consumer acquires during the purchase of dairy or deli foods at a retail store. This type of container is often referred to as an “inexpensive” container since usually the consumer's intention is to purchase the food in the container irrespective of the type of container. Since the consumer pays the retail price necessary to purchase the food, they often think of the container as an inexpensive item which they may save for re-use at a later date.




With respect to this first type of container, a group includes the inexpensive convenience containers which consumers frequently acquire when purchasing deli foods. Generally, these “deli” containers need only to perform the function of providing a highly visible display and to provide containment of solid foods, such as, bakery items, salads or fruit at refrigeration temperature to ambient temperature. Often, the material of choice is a high clarity grade of APET (amorphous polyethylene terephthalate) or PS (polystyrene) and the containers are manufactured into many shapes by a thermoforming process so as to provide wall thicknesses of about 10-20 mils. This wall thickness range represents the low end of wall thicknesses generally seen in rigid thermoplastic food containers and as a consequence the containers can be made very inexpensively. Thus, the consumer may deem the container disposable, i.e. discardable without significant monetary loss that can be attributed to the cost of acquiring the container. In addition, the weight to volume ratio (i.e. the weight of the container over the volume of the container) of these containers is approximately 33.8-37.2 grams/liter for the total of the top and bottom of the container.




Since these deli containers have no elevated temperature requirements and thus can be formed from APET or PS, their low heat distortion temperature makes them highly unsuitable for microwave cooking applications. Furthermore, because the containers are not designed to provide a secure seal for liquid foods, the containers may leak if inverted while attempting to contain such foods during re-use by the consumer. Also, because the materials of construction are generally brittle, these containers will generally crack if stressed mechanically and thus are not very durable. Although these “deli” containers are inexpensive, their lack of heat resistance, durability and poor sealing characteristics severally limit their use.




“Dairy” containers also represent another group of thermoplastic containers that can be characterized as “inexpensive.” These containers are designed to hold butters, fresh and processed cheeses, yogurts, and read-serve sauces at retail. Often these containers are filled by a food producer while the food contents are hot enough to flow freely into the container. In these cases, the materials of choice for such containers are generally PP (polypropylene) or HDPE (high density polyethylene) owing to their elevated temperature performance characteristics. The container bottoms are manufactured by an injection molding or thermoforming process. The container bottoms made by injection molding have a wall thickness of about 20-40 mils. The container bottoms made by thermoforming have a wall thickness of about 10-20 mils. Like the “deli” containers, the “dairy” containers can be made very inexpensively and as such the consumer may deem the container disposable after limited re-use. The weight to volume ratio of the injection molded containers is approximately 43.9-57.4 grams/liter for the total of the top and bottom of the container. The weight to volume ratio of the thermoformed containers is approximately 37.2-54.1 grams/liter for the total of the top and bottom of the container.




These dairy containers almost always are formed into a round, somewhat cylindrical shape which is well suited to the requirements of high speed labeling equipment. The cylindrical shape is an inefficient shape compared to other shapes such as a rectangle or square with regard to storage space utilization.




Also the dairy containers should prevent moisture loss, oxygen permeation, and odor absorption which if not prevented would undesirably alter the food contents. The food producer solves these problems by completely enclosing the head space above the food by application of a lidding material, such as, foil or thermoplastic barrier film which is continuously sealed to the upper lip of the container bottom. The container generally will also include a removable rigid thermoplastic lid that is placed over the continuously sealed lidding foil or film so that puncture protection is provided. The lid has a wall thickness of about 10 to 20 mils. The rigid thermoplastic container lid usually engages the container bottom so as to provide a crude fit, but it does not have to provide a secure leakproof seal since the lidding material accomplishes this function. Thus when the consumer goes to re-use the container, they may find that the container's seal is unsuitable for rough transport and handling of liquid foods, since the lidding material has been peeled off during consumption of the original contents and only the crude fitting rigid lid remains.




The lid is usually made from a softer polyethylene material which often does not have the same heat resistance of the container bottom. Thus, when the consumer goes to re-use the container, they may find that the lid is easily distorted during microwave heating.




Finally, the dairy container materials are usually highly pigmented to provide opacity in order to prevent light-induced oxidation of fat-containing dairy products so as to extend store shelf-life. The consumer may prefer a see-through container which allows easy recognition of food contents during re-use of the container. Thus, dairy containers would be unsuitable in this regard. Although these dairy containers are inexpensive, their round shape, lack of a heat resistant lid, poor sealing characteristics, and opacity severely limit their re-use after the original food contents have been consumed.




For example, many consumers choose to take their lunch to work. While in transit, containers are frequently resting on uneven surfaces or being jostled from ordinary movements, and as a result, the contents of an inexpensive container may leak onto clothing, upholstery, and/or other food. In addition, the inexpensive containers may not be suitable for microwave use, and the food must be removed from the container and placed on dishware suitable for microwave cooking before being heated.




The second category of food containers consists of expensive durable containers which may utilize more expensive plastic materials and thick container walls. These containers address the shortcomings of the inexpensive containers in that they may be suitable for microwave, dishwasher, and freezer use and provide a secure seal which will not leak. However, these containers may employ costly materials. In addition, due to their sophisticated design elements, these containers generally require heavier construction to enable manufacture within the limitations associated with the injection molding process from which these containers are made. These containers have wall thicknesses of about 20 to 80 mils. Thus, this second category of containers become too expensive for disposable use. As a result, a consumer taking his or her lunch to work in an expensive durable container must be burdened with also transporting the container from work to home. The weight to volume ratio of these containers is approximately 67.6-219.6 grams/liter for the total of the top and bottom of the container.




Thus, it would be advantageous if a container were available that possessed the durability, sealing characteristics and features (i.e. microwaveable, freezable, and dishwasher safe) of the expensive containers at a cost which affords the user the option to dispose of it either after very limited use or after extended use.




OBJECTS OF THE INVENTION




It is a general object of the present invention to provide a multi-compartment food container having a tight leak proof seal around each compartment of the container that is inexpensive for disposable use. Another object of the present invention is to provide a semi-transparent container to ensure satisfactory visibility of the container contents. Another object of the present invention is to provide a container that is suited for microwave use. A further object of the invention is to create a container that is top-shelf dishwasher safe. Another object of the present invention is to provide a container that maintains its sealing characteristics while in freezer type temperatures.




A further object of the present invention is to provide a corner tab feature that will facilitate removing the container top from the container bottom. Another object of the invention is to provide a container top which may be positioned in a manner to permit container venting.




Another object of the present invention is to provide a container top which will receive a container bottom during container stacking. Another object of the invention is to provide a container bottom which is nestable with other container bottoms. A further object of the present invention is to provide a container top which is nestable with other container tops.




Another object of the present invention is to provide a sealable container which reduces manufacturing costs, while enabling diverse shapes other than round, such as, rectangle or square.




SUMMARY OF THE INVENTION




The present invention consists of an inexpensive tight sealing plastic container suited for microwave cooking, top-shelf dishwashing and freezer use. In accordance with a preferred embodiment, the container is provided with two compartments, one large and one small. The container utilizes a dual cut-back closure device of which the retaining bead of the container bottom maintains the container top in a secure position. The inside dimensions of the container top are slightly larger than the container bottom in both compartments. The difference in sizes provides an interference fit and forms a substantially leak proof seal along the inside perimeter of both compartments of the container. The container top provides at least one gripping tab, which facilitates the separation of the container top from the container bottom and permit container venting. In accordance with one embodiment of the invention, the container top is provided with two gripping tabs with one gripping tab allocated to each of the two compartments. In accordance with another embodiment, the closure devices on the container top and bottom are widened at the corner regions. Each of the four comers of the container top is provided with surface texturing in the form of upraised ribs to improve handling by a user.




Methods and apparatus which incorporate the features described above and which are effective to function as described above constitute further specific objects of the invention. Other objects and advantages of the invention will become apparent upon reading the following description and upon reference to the drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




For a more complete understanding of this invention reference should now be had to the embodiments illustrated in greater detail in the accompanying drawings and described below by ways of examples of the invention. In the drawings:





FIG. 1

is a bottom perspective view of a container having a top and bottom for food or the like;





FIG. 2

is a top plan view;





FIG. 3

is a side elevation view;





FIG. 4

is an end elevation view;





FIG. 4A

is a partial cross-sectional view (similar to the view of

FIG. 16B

) of stacked container bottoms;





FIG. 5

is a bottom plan view;





FIG. 6

is a perspective view of the container bottom;





FIG. 7

is a top plan view of the container bottom;





FIG. 8

is a side elevation view of the container bottom;





FIG. 9

is an end elevation view of the container bottom;





FIG. 10

is a bottom plan view of the container bottom;





FIG. 11

is a bottom perspective view of the container top;





FIG. 12

is a bottom plan view of the container top;





FIG. 13

is a side elevation view of the container top;





FIG. 14

is a cross-sectional view taken along line


14





14


of

FIG. 2

;





FIG. 15

is a top plan view of the container top;





FIG. 15A

is a top plan view of another embodiment of a tab for the container top;





FIG. 15B

is a bottom plan view of the tab in

FIG. 15A

;





FIG. 15C

is a cross sectional view of the tab in

FIGS. 15A and 15B

;





FIG. 15D

is a top plan view of another embodiment of a tab for the container top;





FIG. 15E

is a bottom plan view of the tab in

FIG. 15D

;





FIG. 15F

is a cross sectional view of the tab in

FIGS. 15A and 15B

.





FIG. 16

is a cross-sectional view taken along line


16





16


of

FIG. 7

;





FIG. 16A

is an enlarged partial view of area


16


A in

FIG. 16

;





FIG. 16B

is the view of

FIG. 16A

with dimensional parameters;





FIG. 16C

is another embodiment of the closure device for the container bottom;





FIG. 17

is a cross-sectional view taken along line


17





17


of

FIG. 12

;





FIG. 17A

is an enlarged partial view of area


17


A in

FIG. 17

;





FIG. 17B

is the view of

FIG. 17A

with dimensional parameters;





FIG. 17C

is the view of

FIGS. 16A and 17A

in an engaged position;





FIG. 17D

is the view of

FIG. 17A

in a stacked formation;





FIG. 17E

is a cross-sectional view of the container bottom in FIG.


16


and the container top in

FIG. 17

in a stacked formation;





FIG. 17F

is a cross section view similar to

FIG. 17C

showing an engaged position between the respective closure devices of a container top and bottom constructed in accordance with another embodiment of the present invention.





FIG. 18

is a bottom perspective view of another embodiment of a container having a top and bottom for food or the like;





FIG. 19

is a top plan view ofthe container in

FIG. 18

;





FIG. 20

is a side elevation view of the container in

FIG. 18

;





FIG. 21

is a bottom plan view of the container in

FIG. 18

;





FIG. 22

is a perspective view of the container bottom in

FIG. 18

;





FIG. 23

is a top plan view of the container bottom in

FIG. 22

;





FIG. 24

is a side elevation view of the container bottom in

FIG. 22

;





FIG. 25

is a bottom plan view of the container bottom in

FIG. 22

;





FIG. 26

is a cross-sectional view of the container bottom taken along line


26





26


of

FIG. 23

;





FIG. 27

is a bottom perspective view of the container top in

FIG. 18

;





FIG. 28

is a bottom plan view of the container top in

FIG. 27

;





FIG. 29

is a side elevation view of the container top in

FIG. 27

;





FIG. 30

is a top plan view of the container top in

FIG. 27

;





FIG. 31

is a cross-sectional view of the container top taken along line


31





31


of FIG.


28


.





FIG. 32

is a bottom perspective view of a dual compartment container having a top and bottom for food or the like;





FIG. 33

is a top perspective view of the dual compartment container bottom of

FIG. 32

;





FIG. 34

is a bottom perspective view of the dual compartment container top of

FIG. 32

;





FIG. 35

is an enlarged cross-sectional view taken along line and in the direction of arrows


35





35


of

FIG. 33

;





FIG. 36

is an enlarged cross-sectional view taken along line and in the direction of arrows


36





36


of

FIG. 34

;





FIG. 37

is a top plan view of another dual compartment container shown with a lengthwise half portion of the container top removed;





FIG. 38

is an enlarged cross-sectional view taken along line and in the direction of arrows


38





38


of

FIG. 37

;





FIG. 39

is an enlarged cross-sectional view taken along line and in the direction of arrows


39





39


of

FIG. 37

;





FIG. 40

is a top plan view of a container for food in accordance with another embodiment of the present invention;





FIG. 41

is a side elevational view of the container of

FIG. 40

;





FIG. 42

is an enlarged fragmentary top view of the container top of

FIG. 40

;





FIG. 43

is an end view taken along line and in the direction of arrows


43





43


of

FIG. 42

;





FIG. 44

is a cross-sectional view taken along line and in the direction of arrows


44





44


of

FIG. 42

; and





FIG. 45

is a top perspective view of a dual compartment container for food in accordance with another embodiment of the present invention.











DETAILED DESCRIPTION OF THE DRAWINGS




Referring to

FIG. 1

, the container


100


consists of a flexible plastic container bottom


102


which is sealingly closed by a flexible plastic container top


104


.




As illustrated in

FIG. 6

, the container bottom


102


, has a bottom surface


120


, four sidewalls


122


,


124


,


126


,


128


, a stacking recess


130


, a denesting shoulder


134


, and a closure device


136


.




The sidewalls


122


,


124


,


126


,


128


extend upwardly and slightly outwardly from the periphery of the bottom surface


120


. At the termination of the sidewalls, an outwardly and substantially horizontally extending denesting shoulder


134


is provided which merges into the base of the closure device


136


. The bottom surface


120


provides a stacking recess


130


extending upwardly to an upper substantially horizontal surface


132


.




Referring to

FIG. 16A

, the closure device


136


comprises an inner vertical sealing wall


150


, a retention bead


140


, an outer vertical wall


162


and a skirt


142


. The terms “inner” and “outer” are used with respect to the reference line


137


shown in FIG.


16


A. The terms “inwardly” and “outwardly” are used with respect to the reference line


137


and moving in a clockwise direction


139


as shown in FIG.


16


A.




The vertical sealing wall


150


extends from the denesting shoulder


134


and merges into the retention bead


140


. The retention bead


140


may include an upwardly and outwardly extending cut-back portion


152


, an inner vertical portion


153


, an upwardly and inwardly extending lead-in portion


154


, a horizontal rim surface


156


, a downwardly and outwardly extending lead-in portion


158


, an outer vertical portion


159


, and a downwardly and inwardly extending cut-back portion


160


.




The outer vertical wall


162


joins the retention bead


140


and the skirt


142


. The skirt


142


may include a first downwardly and outwardly extending portion


164


, a second downwardly and outwardly extending portion


166


of a more vertical position than the first portion


164


, and a substantially horizontal lip


168


.




As shown in

FIG. 4A

the container bottoms may be stacked together in a nested formation. When the container bottoms


102


are nested, the denesting shoulder


134


of the upper container bottom rests on the upwardly and inwardly extending lead-in portion


154


of the lower container bottom. The inner vertical sealing wall


150


of the container bottom


102


is designed of a necessary length to maintain an air space


170


between the sidewalls


122


of the lower container bottom and the sidewalls


122


of the upper container bottom such that the interlocking of container bottoms is avoided. The height of the vertical sealing wall


150


is dictated by the draft angle of the sidewall


122


. Furthermore, the container bottoms


102


provide a low stacking height when nested together to facilitate packaging and minimize storage space.





FIG. 16B

represents a container bottom closure device


136


of the present invention. The representative dimensions of the various parameters are given as follows:


















PARAMETER




FIRST RANGE




SECOND RANGE




PREFERRED











200




5-20 degrees




8-16 degrees




15 degrees






202




5-20 degrees




8-16 degrees




15 degrees






204




17-140 mils









35 mils






206




25-200 mils









50 mils






208




60-484 mils









121 mils






210




81-648 mils









162 mils






211




105-844 mils





216 mils






212




123-984 mils









246 mils






214




156-1248 mils









312 mils






216




211-1688 mils









422 mils






218




0-80 degrees




5-45 degrees




10 degrees






220




10-80 degrees




25-65 degrees




45 degrees






222




10-80 degrees




25-65 degrees




45 degrees






224




10-80 degrees




25-65 degrees




45 degrees






226




20-160 mils









40 mils (radius)






228




37-296 mils









74 mils






230




46-372 mils









93 mils






232




54-436 mils









109 mils






234




112-900 mils









225 mils






236




115-920 mils









230 mils






238




130-1040 mils









260 mils






240




136-1088 mils









272 mils






242




164-1312 mils









328 mils















FIG. 16C

represents another embodiment of a closure device


136


A for the container bottom. The closure device


136


A is the same as closure device


136


except the inner vertical portion


153


A is longer than the inner vertical portion


153


of closure device


136


. The representative dimensions of the parameters which are different from

FIG. 16B

are given as follows:


















PARAMETER




FIRST RANGE




SECOND RANGE




PREFERRED











203




14-112 mils









28 mils






207




38-304 mils









76 mils






229




41-324 mils









81 mils














The container top


104


as illustrated in

FIG. 11

comprises a bottom surface


300


, an inner stacking bead


302


, an outer stacking bead


304


, gripping tabs


306


and a closure device


308


.




Referring to

FIG. 17

, each stacking bead


302


,


304


may include an inner vertical portion


310


and an outer vertical portion


312


and a horizontal portion


314


such that an inverted “U” shape is formed. The inner stacking bead


302


runs continuously along the bottom surface


300


forming a substantially rectangular ring as viewed in FIG.


12


. The outer stacking bead


304


also runs continuously along the bottom surface


300


, forming a substantially rectangular ring outside the perimeter of the inner stacking bead


302


and inside the perimeter of the closure device


308


.




As depicted in

FIG. 17E

, the inner stacking bead


302


of the container top


104


is adapted to fit within the stacking recess


130


of the container bottom. The outer bead


304


is designed to secure the perimeter of the bottom surface


120


of the container bottom


102


. The stacking beads


302


,


304


keep the closed containers in vertical alignment when placed in a stacked position thereby minimizing shelf space within a cabinet, refrigerator or freezer while providing for a stable stack.




The gripping tabs


306


are formed adjacent to the comers of the container top, outside the perimeter of the closure device


308


. As viewed in

FIG. 12

, the tabs


306


are located at opposite corners of the container top


104


such that a tab in the top left-hand corner of the container top would have a corresponding tab in the lower right-hand corner of the container top.




Referring to

FIGS. 12-15

, each tab


306


comprises three upper inverted “U” shaped ribs


316


and two lower “U” shaped ribs


318


all of which extend outwardly from the periphery of the container top. The ribs


316


,


318


have a reinforcing and stiffening effect which provide a means of leverage in separating the container top


104


from the container bottom


102


. The ribs


316


,


318


further provide a frictional gripping surface to minimize slippage when grasping the tab


306


.




The gripping tab may also include cross-ribs to improve the grip on the tab. The cross-ribs may be perpendicular to the other ribs or the tab may only include the cross-ribs. Referring to

FIGS. 15A-15C

, the tab


306


A includes three upper inverted “U” shaped ribs


316


A and two lower “U” shaped ribs


318


A. In addition, the tab


306


A also includes upper cross ribs


317


A on the upper ribs


316


A and lower cross ribs


319


A on the lower ribs


318


A. If necessary, the tab may include another set of cross-ribs located near the outside edge of the tab. In another embodiment, the tab includes the upper and lower ribs


316


A,


318


A and the upper cross ribs


317


A, but not the lower cross ribs


319


A. In a further embodiment, the tab includes the upper and lower ribs


316


A,


318


A and the lower cross ribs


319


A, but not the upper cross ribs


317


A. In yet another embodiment, the upper and lower ribs


316


A,


318


A are eliminated from the tab and instead the tab includes the upper cross ribs


317


A and/or the lower cross ribs


319


A.




Furthermore, the tab


306


B may include an indented portion on the tab or on the ribs to improve the grip on the tab. Referring to

FIGS. 15D-15F

, the tab


306


B includes three upper inverted “U” shaped ribs


316


B and two lower “U” shaped ribs


318


B. In addition, the tab


306


B also includes an indented portion


321


B on the lower ribs


318


B. If necessary, the tab may include another set of indented portions near the outside of the tab. The tab may be manufactured with the indented portion in the indented position


323


B. In other embodiments, the tab may be manufactured with the indented portion in the neutral position


323


C or the extended position


323


D and when the user grips the tab, the indented portion collapses to indented position


323


B. The indented portion collapses because the material is thinner at the indented portion than the surrounding portions of the tab.




In another embodiment, the indented portion(s) could be located on the upper rib(s)


316


B. In a further embodiment, the upper and lower ribs


316


B,


318


B are eliminated from the tab and instead the tab includes indented portion(s).




Referring to

FIGS. 11

,


12


and


14


, the tabs


306


provide a recess


320


in the downwardly and inwardly extending cut-back portion


372


of the closure device


308


adjacent to the base of the tab


306


. As a result, the recess


320


provides less interference contact with the container bottom


102


during the removal or engagement of the container top


104


while still providing an adequate cut-back portion to maintain proper sealing of the closure device.




By utilizing the tab


306


and the recess


320


, less force is required to remove the container top


104


from the container bottom


102


. For example, the force required to close the container top


104


onto the container bottom


102


is approximately


27


pounds. However, the force required to open the container top


104


from the container bottom


102


using the tab


306


is approximately 1.8 pounds. Similarly, the force required to close the container top


604


onto the container bottom


602


in

FIGS. 18-31

is approximately 31 pounds and the force required to open using the tab is approximately 1.6 pounds. These forces demonstrate the advantage of the tab and the leverage which the tab provides in opening the container. The lower opening force also reduces the possibility for container failure due to stress and fatigue.




In addition, the lower opening force may be beneficial when the container is used in a freezer. Some materials which may be used to make the container may become brittle at or near freezer temperatures. Consequently, if the container is removed from the freezer and immediately opened, the material for the container (and thus the container) are subject to the failure if the opening force is too high. Therefore, the lower opening force reduces the possibility of failure when the container is removed from the freezer and immediately opened.




The tab recess


320


also permits container venting by allowing the corner of the container top


104


to be removed from the container bottom


102


while still maintaining a seal around the remaining perimeter of the container. This feature is useful in microwave cooking where the container top


104


prevents food from splattering onto the inside surface of the microwave while still allowing the container to vent.




In one embodiment depicted by

FIG. 17A

, the container top closure device


308


may include an upwardly and inwardly extending lead-in portion


360


, an inner vertical sealing portion


362


, an upwardly and outwardly extending cut-back portion


364


, an upwardly and inwardly extending portion


366


, a horizontal surface


368


, a downwardly and outwardly extending portion


370


, a downwardly and inwardly extending cut-back portion


372


, an outer vertical portion


374


, a downwardly and outwardly extending lead-in portion


376


and a substantially horizontal lip


378


. The terms “inner” and “outer” are used with respect to the reference line


381


shown in FIG.


17


A. The terms “inwardly” and “outwardly” are used with respect to the reference line


381


and moving in a clockwise direction


383


as shown in FIG.


17


A.





FIG. 17B

illustrates the container top closure device


308


shown in

FIG. 17A

of the present invention. The representative dimensions of the various parameters are given as follows:


















PARAMETER




FIRST RANGE




SECOND RANGE




PREFERRED











500




10-80 degrees




25-65 degrees 4




5 degrees






502




5-20 degrees




8-16 degrees




15 degrees






504




5-20 degrees




8-16 degrees




15 degrees






506




10-80 degrees




25-65 degrees




45 degrees






508




140-1124 mils









281 mils






510




135-1084 mils









271 mils






512




103-828 mils









207 mils






514




101-812 mils









203 mils






516




134-676 mils









169 mils






518




120-644 mils









161 mils






520




28-228 mils









57 mils






522




24-196 mils









49 mils






524




10-80 degrees




25-65 degrees




45 degrees






526




10-80 degrees




25-65 degrees




45 degrees






528




172-1380 mils









345 mils






530




157-1260 mils









315 mils






532




134-1076 mils









269 mils






534




130-1044 mils









261 mils






536




120-960 mils









240 mils






538




50-404 mils









101 mils






540




34-276 mils









69 mils






542




18-144 mils









36 mils














As shown in

FIG. 17D

, when container tops


104


are stacked together in a nested formation, the closure device


308


of the upper container top


104


rests upon the closure device


308


of the lower container top


104


. More specifically, the lead-in portions


360


,


376


of the upper container top


104


rest upon the upwardly and inwardly extending portion


366


and the downwardly and outwardly extending portion


370


of the lower container top


104


respectively. The portions in contact


360


,


366


,


370


,


376


prevent the container tops


104


from interlocking as well as provide horizontal support for retaining the nested stack in a secure position.




As shown in

FIG. 17C

, the closure device


308


of the container top


104


is engaged with the closure device


140


of the container bottom


102


. The closure devices are engaged by positioning the lead-in portions


360


,


376


of the container top over the lead-in portions


154


,


158


of the container bottom. A vertical force is then applied to the container top


104


to overcome the interference between the closure devices


140


,


308


. The cut-back portions


364


,


372


of the thinner container top


104


deflect horizontally while passing over the lead-in portions


154


,


158


of the container bottom


102


. Once beyond the lead-in portions


154


,


158


of the container bottom


102


, the cut-back portions


364


,


372


of the container top


104


retract inwardly against the cut-back portions of the container bottom


152


,


160


. The retracting forces of the cut-back portions


364


,


372


of the container top


104


cause the container top


104


to move downwardly until the horizontal surface


368


of the container top


104


rests against the horizontal rim surface


156


of the container bottom


102


. In addition, the force created by the expanded cut-back portions


364


,


372


causes the container top


104


to audibly snap into place, indicating that the container is securely closed. In the engaged position, as shown in

FIG. 17C

, the cut-back portion


364


of the container top


104


is still deflected from its relaxed position. Thus, the cut-back portion


364


exerts a force against the inner sealing wall


150


of the container bottom


102


and forms a seal


402


.




The container top


104


is also designed slightly larger than the container bottom


102


. This difference in size forms an interference fit between the cut-back portion


364


of the container top


104


and the inner sealing wall


150


of the container bottom


102


. In one embodiment, the range of interference fit is 5 to 80 mils. As a result, when the two pieces are engaged, a strong inside seal


402


is formed around the inside perimeter of the container. Due to variations resulting from the thermoforming process and the polypropylene material, it is beneficial to have additional sealing points. Thus, the closure devices may have several other sealing areas when the container top engages the container bottom. Referring to

FIG. 17C

, a second seal


404


may occur where the inwardly extending portion


366


engages the lead-in portion


154


, a third seal


406


may occur where the horizontal surface


368


engages the horizontal rim surface


156


, a fourth seal


408


may occur where the outwardly extending portion


370


engages the lead-in portion


158


and a fifth seal


410


may occur where the cut-back portion


372


engages the cut back portion


160


.




Both the container bottom


102


and the container top


104


may be made of a plastic material. More particularly, the top and bottom may be fabricated by thermoforming a clarified polypropylene homopolymer material. In one embodiment, the container is made from clarified polyprohomo with the trade name


3289


M and sold by Fina Oil and Chemical Co. which has the following properties:



















Typical Value




ASTM Method


























Resin Properties








Melt Flow, g/10 min.




1.8




D-1238 Condition “L”






Density, g/cc




0.905




D-1505






Melting Point, ° F.




330




DSC






° C.




165






Mechanical Properties






Tensile, psi




5,200




D-638






M Pa




35.9






Elongation, %




10.0




D-638






Tensile Modulus, psi




240,000




D-638






M Pa




1,655






Flexural Modulus, psi




210,000




D-790






M Pa




1,450






Izod Impact @ 73° F.





D-256A






Notched-ft. lb./in.




0.8






J/m




40.0






Thermal Properties






Heat Deflection





D-648






° F. at 66 psi




240






° C. at 4.64 kg/cm


2






115






Barrier Properties






Moisture Vapor




0.45




E-96






Transmission






@ 100° F. (38°), 90% R.H.






gms/mil/100 in.


2


/24 hrs.






Oxygen Transmission,




240




D-1434






@ 73° F. (23° C.) cc/100 in


2








mil/24 hrs./atm.














In another embodiment, the container may be fabricated by thermoforming a clarified random copolyer polypropylene material, such as Pro-fax SR-256M from Montell North America Inc., Wilmington, Del., which has the following properties:

















Resin Properties




Typical Value




ASTM Method

























Melt Flow Rate, dg/min




2




D 1238






Density, g/cm


2






0.90




D 792B






Tensile Strength at Yield,




4,000 (28)




D 638






psi (MPa)






Elongation at Yield, %




13




D 638






Flexural Modulus, 0.05 in/min,




130 (900)




D 790A






1% Secant, Kpsi (MPa)






Flexural Modulus, 0.5 in/min,




135 (930)




D 790B






1% Secant, Kpsi (MPa)






Rockwell Hardness, R Scale




69




D 785A






Deflection Temperature,




174 (79)




D 648






° F.(° C.) at 66 psi (455kPa)






Notched Izon Impact Strength,




6.0 (320)




D 256A






ft-lbs/in. (J/m) at 73° F. (23° C.)






Melting Point ° F.




302




DSC






° C.




150














Furthermore, if the material is transparent or semi-transparent, it permits satisfactory visibility of the container contents.




Alternative plastic materials which would be suitable for fabricating the container by thermoforming include PS (polystyrene), CPET (crystalline polethylene terephthalate), APET (amorphous polethylene terephthalate), HDPE (high density polyethylene), PVC polyvinyl chloride), and PC (polycarbonate). A disadvantage of PS and APET is that their limited heat resistance makes these materials unsuitable for microwave cooking. A disadvantage of HDPE is lack of see-through clarity though this material is readily recyclable by current waste handling practices. A disadvantage of CPET is that it lacks see-through clarity though its heat resistance is suitable for convection oven use. Fabrication using PC will yield a container with enhanced functional performance over PP (polypropylene) except that its cost may be prohibitive for a limited, re-use disposable product.




The container bottom


102


is formed from a starting sheet thickness in the range of 15 to 120 mils and preferably 25-40 mils. In one embodiment, the container bottom


102


is formed from a starting sheet thickness of approximately 40 mils. Referring to

FIG. 16

, the wall thickness of the container bottom will vary due to the thermoforming process. The representative dimensions of various locations for different starting sheet thicknesses are given as follows:


















Dimension




Dimension







for 40 mils




for 25 mils







Starting




Starting






Parameter




Sheet




Sheet











560




17-21




10-13






562




33-37




21-23






564




20-26




12-16






566




12-17




 8-11






568




 8-10




5-6






570




16-18




10-11






572




 9-11




6-7






574




23-31




14-19














The container bottom


102


has a sufficient thickness to withstand the heat of microwave cooking and remain sturdy during lifting while laden with hot food and also withstand the heat of top-shelf dishwashing without deforming.




The container top


104


is formed from a starting sheet thickness in the range of 7 to 60 mils and preferably 12-18 mils. In one embodiment, the container top is formed from a starting sheet thickness of approximately 15 mils. Referring to

FIG. 17

, the wall thickness of the container top will vary due to the the thermoforming process. The representative dimensions of various locations for different starting thicknesses are given as follows:


















Dimension




Dimension







for 15 mils




for 12 mils







Starting




Starting






Parameter




Sheet




Sheet











580




 8-12




 6-10






582




14-15




11-12






584




 8-11




6-9






586




6-8




5-6






588




14-15




11-12














The thinner container top reduces material costs and increases flexibility to more easily accommodate its removal from and engagement onto the container bottom. The container top


104


will maintain adequate flexibility for proper sealing even during typical freezer temperatures. Furthermore, the lack of surface detail in the container material provides for easy washing. The size of the container


100


as depicted in

FIGS. 1 through 5

approximately 6 inches in length, 5 inches in width and 2.5 inches in height.





FIG. 17F

shows the engaged position between the respective closure devices


136


B and


308


A of the container bottom


102


and container top


104


constructed in accordance with another embodiment of the present invention.




The closure device


136


B shares many of the same features as the closure devices


136


and


136


A shown in

FIGS. 16A and 16C

, respectively, and structural elements common to all embodiments are indicated by the same reference numerals. Referring to

FIG. 17F

, the closure device


136


B comprises an inner vertical sealing wall


150


, a retention bead


140


A, an outer vertical wall


162


and a skirt


142


. The terms “inner” and “outer” are used with respect to the reference line


137


shown in FIG.


16


A. The terms “inwardly” and “outwardly” are used with respect to the reference line


137


A and moving in a clockwise direction


139


A as shown in FIG.


17


F.




The vertical sealing wall


150


extends from a denesting shoulder (not shown) and merges into the retention bead


140


A. The retention bead


140


A includes an inner cutback portion of generally S shape configuration defined by a pair of arc segments


152


A and


152


B, an inner vertical portion


153


A, an upwardly and inwardly extending lead-in portion


154


, a horizontal rim surface


156


, a downwardly and outwardly extending lead-in portion


158


, an outer vertical portion


159


, and an outer cut-back portion of generally S shaped configuration defined by arc segments


160


A and


160


B.




The outer vertical wall


162


joins the retention bead


140


and the skirt


142


. The skirt


142


may include a first downwardly and outwardly extending portion


164


, a second downwardly and outwardly extending portion


166


of a more vertical position than the first portion


164


, and a substantially horizontal lip


168


.




The container top closure device


308


A include an upwardly and inwardly extending lead-in portion


360


, an inner cut-back portion of generally S shaped configuration defined by arc segments


364


A and


364


B, an upwardly and inwardly extending portion


366


, a horizontal surface


368


, a downwardly and outwardly extending portion


370


, an outer cut-back portion of generally S shaped configuration defined by arc segments


372


A and


372


B, a downwardly and outwardly extending lead-in portion


376


and a substantially horizontal lip


378


. The terms “inner” and “outer” are used with respect to the reference line


137


A shown in FIG.


17


F. The terms “inwardly” and “outwardly” are used with respect to the reference line


137


A and moving in a clockwise direction


139


A as shown in FIG.


17


F.




As shown in

FIG. 17F

, the closure device


308


A of the container top


104


is engaged with the closure device


140


A of the container bottom


102


. The closure devices are engaged by positioning the lead-in portions


360


,


376


of the container top over the lead-in portions


154


,


158


of the container bottom. A vertical force is then applied to the container top


104


to overcome the interference between the closure devices


140


A,


308


A. The inner and outer cut-back portions of the thinner container top


104


deflect horizontally while passing over the lead-in portions


154


,


158


of the container bottom


102


. Once beyond the lead-in portions


154


,


158


of the container bottom


102


, the arc segment pairs


364


A,


364


B and


372


A,


372


B defining the respective inner and outer cut-back portion of the container top


104


retract inwardly against the corresponding arc segment pairs


152


A,


152


B and


160


A,


160


B defining the inner and outer cut-back portions of the container bottom. The retracting forces of the inner and outer cut-back portions of the container top


104


cause the container top


104


to move downwardly until the horizontal surface


368


of the container top


104


rests against the horizontal rim surface


156


of the container bottom


102


. In addition, the force created by the expanded cut-back portions causes the container top


104


to audibly snap into place, indicating that the container is securely closed. In the engaged position, as shown in

FIG. 17F

, the arc segment pair


364


A,


364


B defining the inner cut-back portion of the container top


104


is still deflected from its relaxed position. Thus, the inner cut-back portion exerts a force against the inner sealing wall


150


of the container bottom


102


and forms a seal


402


A. The engaged surfaces of the respective mating cut-back portions of the container top and bottom are located in substantially the same horizontal plane. The closure is not likely to rotate due to symmetry about the vertical midline.




As described above, the closure devices may also have several other sealing areas when the container top engages the container bottom. For example, a second seal


404


A may occur where the inwardly extending portion


366


engages the lead-in portion


154


, a third seal


406


A may occur where the horizontal surface


368


engages the horizontal rim surface


156


, a fourth seal


408


A may occur where the outwardly extending portion


370


engages the lead-in portion


158


and a fifth seal


410


A may occur where the arc segment pair


372


A,


372


B defining the container top outer cut-back portion engages the arc segment pair


160


A,


160


B defining the container bottom outer cut back portion.




The contact points which generate the desired continuous inside and outside seals (i.e., first seal


402


A and fifth seal


410


A) may be comprised of (1) matching arc segments on the container top and bottom that align concentrically or (2) adjacent arc segments on the container top and bottom that may not align concentrically due to non-ideal alignment but nonetheless contact each other tangentially owing to design interference and the resiliency of material selected.




Under certain conditions, the arc segments of the

FIG. 17F

embodiment may provide a benefit over the use of linear segments such as, for example, in the case where non-ideal alignment of linear segments results in skewed contact surfaces and wider gaps over greater non-contacting surface areas.




Additional embodiments for the configuration of the inner and outer cut-back portions may include, but are not limited to, a combination of linear and arc segments, a plurality of arc segments, and use of single arc segments.





FIGS. 18-31

illustrate another embodiment of the present invention similar to that

FIGS. 1-17E

except that the container is of a different size. The container


600


consists of a container bottom


602


and a container top


604


. The container


600


is approximately 6.5 inches in length, 6.5 inches in width and 2 inches in height.




The container bottom


602


is formed from a starting sheet thickness in the range of 18 to 140 mils and preferably 22-35 mils. In one embodiment, the container bottom


602


is formed from a starting sheet thickness of approximately 35 mils. Referring to

FIG. 26

, the wall thickness of the container bottom


602


will vary due to the thermoforming process. The representative dimensions of various locations for different starting sheet thicknesses are given as follows:


















Dimension




Dimension







for 40 mils




for 35 mils







Starting




Starting






Parameter




Sheet




Sheet











660




16-22




14-19






662




33-44




29-35






664




18-40




16-35






666




15-35




13-31






668




12-19




11-17






670




16-26




14-23






672




12-18




11-16






674




25-31




22-27














The container top


604


is similar to the container top


104


except the overall size corresponds to container bottom


602


. Specifically, the dimensional parameters including the starting sheet thicknesses and the finished wall thicknesses are the same as for the container top


104


noted above.




The weight to volume ratio (i.e., the weight of the container over the volume of the container) for the container


100


shown in

FIGS. 1-17

is approximately 33.8 grams/liter for the total of the top and bottom of the container. The weight to volume ratio for the container


600


shown in

FIGS. 18-31

is approximately 50.7 grams/liter for the total of the top and bottom of the container.




The container may include additional features. For example, the container top and/or the container bottom may have an area which allows the user to write information, such as, the date. The write-on area could be an opaque color, such as, an opaque white, which would receive a contrasting color from a writing instrument, such as, a marker with black ink. The write-on area could be incorporated into the material for the container or could be applied to the material, such as, by printing.




Another feature which can be included on the container are volume marks. The container bottom can have marks on the side of the container indicating a specific volume, such as, ounces, pints, cups, or milliliters. For example, the marks may indicate one ounce, two ounces, etc. and include the appropriate text. The marks may be formed into the material or the marks may be applied to the material, such as, by printing.




The container may also include a visual indication of closure between the container top and the container bottom. The visual indication may be a color change in the area where the container top engages the container bottom. In one embodiment, the closure device on the container top may be a first color, such as, a translucent blue and the closure device on the container bottom may be a second color, such as, an opaque yellow. When the closure devices are occluded, the first and second colors produce a third color, such as, a green which is visible to the user to indicate that the container is sealed. Alternatively, the color change can result from the appearance or loss of a color as a result of hindrance by the closure portions. Examples of color change closures and techniques for forming a color change seal are shown in U.S. Pat. Nos. 4,186,786, 4,285,105, 4,829,641, 4,907,321, 5,248,201, 5,356,222, 5,252,281 and 5,427,266 which are incorporated herein by reference.




The colors may be incorporated into the material for the container or a portion of the container, such as in the closure area, or the colors may be applied to the material, such as, by printing. The actual inclusion of a color change closure or visual indication closure can be effected by use of established commercially available techniques. For example, if the lid and tub are to have a different color at the interface where the lid attaches to the tub the two respective surfaces can be fashioned with a color or design by use of screen printing (also known as silk-screen printing), pad printing (also known as transfer pad printing)or ink jet printing. The printing may be performed on the unformed material or the printing may be performed on the formed container. In addition, other approaches for forming a color or pattern on the lid and tub surfaces where such mate includes the use of coextruded sheet material which is then thermoformed. The aforementioned techniques are well known for use in providing decorative surfaces to plastic surfaces.




Furthermore, the colors may be incorporated into the material by using in-mold labeling during the thermoforming process. The process for in-mold labeling for thermoforming involves the following steps. The label, such as an opaque yellow label, is positioned in a predetermined location on the thermoforming cavity for the part. The plastic is then positioned over the label and over the thermoforming cavity. The part is then formed and the label is embedded into the part. As an example, the closure device on the container top may include a translucent blue in-mold label and the closure device on the container bottom may be an opaque yellow in-mold label. When the closure devices are occluded, the in-mold labels produce green which is visible to the user to indicate that the container is sealed.




The container may also include an audible indication of closure or a tactile indication of closure. In one embodiment, the closure device on the container top includes interior protrusions which engage exterior detents on the closure device on the container bottom. When the closure devices are engaging, the closure devices will make a clicking sound and cause a vibration in the container which is perceptible to the user to indicate that the container is sealed. Examples of audible closures and/or tactile closures disclosing techniques to provide this functionality are shown in U.S. Pat. Nos. 4,944,072, 5,070,584, 5,138,750, 5,140,727, 5,154,086, 5,363,540, 5,403,094 and published European applications EP A 90314084.5 and EP A 92301996.2 which are incorporated herein by reference.




The container bottom may also include vertical ribs on the sidewalls. The vertical ribs would increase the strength of the sidewalls and allow the sidewalls to be thinner.




The container top may also include a shape to hold an aluminum can, water bottle or second container in either a horizontal or vertical position. For example, the container top may include a two upwardly extending arms or a cradle surface which would hold the second container in a horizontal position. As another example, the container top may include a circular recess which would hold the second container in a vertical position.




The container may include a clip-on drink container. For example, the container bottom may have two outwardly extending arms and a bottom platform which would hold a drink container.




The container top may include a dome surface to increase the volume of the container and/or to allow the user to create a vacuum in the container upon sealing. For example, in order to create a vacuum, the user may depress the dome surface during the closing of the container. The dome surface will attempt to return to its relaxed position and create a vacuum.




In addition, the container may include a self-venting feature. The pressure in the sealed container may increase when the sealed container and contents are heated in a microwave oven. Thus the container top may include a self-venting mechanism which opens when the pressure in the container exceeds a predetermined value.




The container bottom may include a peelable lid with a super seal. Specifically, in a commercial use, the container bottom may include an interior peelable lid which is glued to the closure device.




In another embodiment, the peelable lid would release or vent when the sealed container and contents are heated in a microwave oven. Specifically, the heat would weaken the glue and allow the pressure to escape and/or the glue would be the weakest point of the container and allow the pressure to escape.




The container may be divided to separate various foods in the container. The divider would permit the user to store one food in one compartment and another food in another compartment. The divider may be integral with the container or a separate component. In addition, only the container bottom may include a divider or both the container bottom and the container top may each include a divider.





FIGS. 32-42

illustrate one example of a dual compartment container


700


constructed in accordance with the present invention. The dual compartment container


700


shares many of the same features of the previously described embodiment and all structural elements of the dual compartment container


700


that are common to any of the previously described embodiments are indicated by the same reference numerals. All criteria concerning the preferred materials of construction, material properties and representative starting sheet thicknesses as described above in connection with the single compartment container embodiments are applicable to the dual compartment container


700


discussed below.




The dual compartment container


700


consists of a flexible plastic container bottom


702


and a flexible plastic container top


704


.




Referring to

FIG. 33

, the container bottom


702


includes a continuous first body portion


706


and a continuous first closure portion or closure device (the terms are used interchangeably herein)


708


encompassing said first body portion


706


. In this embodiment, the first body portion


706


includes at least one container bottom partition


710


dividing the first body portion


706


into at least two base compartments


712


,


714


. The container bottom partition


710


includes a second closure portion or closure device


716


that is formed continuous with said first closure portion


708


. Base compartment


712


is defined by a bottom wall


718


and a continuous side wall


720


. The continuous side wall


720


encompasses the bottom wall


718


and extends upwardly and outwardly from the bottom wall


718


. A stacking recess


719


is formed in the bottom wall


718


(see FIG.


32


). At the termination of the continuous sidewall


720


there is provided a denesting shoulder


721


which merges into both the closure portion


708


and the closure portion


716


. In similar fashion, base compartment


714


is defined by a bottom wall


722


and a continuous side wall


724


. The continuous side wall


724


encompasses the bottom wall


722


and extends upwardly and outwardly from the bottom wall


722


. A stacking recess


725


is formed in the bottom wall


722


(see FIG.


32


). At the termination of the continuous sidewall


724


there is provided a denesting shoulder


723


which merges into both the closure portion


708


and the closure portion


716


. The container bottom partition


710


includes adjacent and opposing sections of the side walls


720


and


724


.




The first closure portion or closure device


708


preferably uses the same dual cut-back configuration as previously described in connection with the single compartment container embodiments. On the other hand, the second closure portion or closure device


716


is a little different and has a closure width that varies in correspondence to the divider width, which is designed to flare at the junction points with the first closure portion


708


.




As is best seen in

FIG. 35

, the second closure portion


716


of the container bottom partition


710


is formed from a plurality of linear segments. In clockwise fashion, the linear segments that make up the second closure portion


716


include vertical sealing wall


750


, left side cut back


752


, left side lead in portion


754


, horizontal rim surface


756


, right side lead in portion


758


, right side cut back


760


and vertical sealing wall


762


. In a preferred embodiment the left and right side elements are substantially mirror images of each other. It is understood that in addition to the linear segments specifically disclosed herein, the left and right side cut-back portions


752


,


760


may also consist of mirror image arc segments or a combination of arc and linear segments (in which case the left and right side cut-backs would not be mirror images of each other).




Referring to

FIG. 34

, the container top


704


includes a continuous second body portion


726


and a continuous third closure portion


728


encompassing the second body portion


726


. The continuous second body portion


726


includes at least one container top partition


730


dividing the second body portion


726


into at least two container top compartments


732


,


734


. The container top partition


730


includes a fourth closure portion


736


that is formed continuous with said third closure portion


728


. Top compartment


732


includes a top wall


738


and a stacking bead


740


. In similar fashion, top compartment


734


includes a top wall


742


and a stacking bead


744


.




As is best seen in

FIG. 36

, the fourth closure portion


736


of the container top partition


730


is formed from a plurality of linear segments. In clockwise fashion, the linear segments that make up the fourth closure portion


736


include upwardly and inwardly inclined left side lead in portion


770


, left side vertical sealing wall


772


, left side cut back


774


, upwardly and inwardly extending portion


776


, horizontal rim surface


778


, downwardly and outwardly extending portion


780


, right side cut-back portion


782


, right side vertical sealing wall


784


,and downwardly and outwardly right side lead in portion


786


. In a preferred embodiment the left and right side elements are mirror images of each other. It is understood that in addition to the linear segments specifically disclosed herein, the left and right side cut-back portions


774


,


782


may also consist of mirror image arc segments or a combination of arc and linear segments (in which case the left and right side cut-backs would not be mirror images of each other).




With reference now to

FIGS. 37-39

, the engagement between dual compartment container bottom


702


and dual compartment container top


704


will now be described. It is noted that the dual compartment container shown in

FIG. 37

is substantially identical to the dual compartment container of

FIG. 32

with the exception that the dual compartment container of

FIG. 37

is shown with only a single gripping tab


306


. The engagement between the first closure portion


708


of the dual compartment container bottom


702


and the third closure portion


728


of the dual compartment container top


704


as depicted in

FIG. 38

is substantially identical to the engagement between the container bottom closure device


136


and the container top closure device


308


of the single compartment container described above with reference to

FIG. 17C and a

further description will not be repeated here for the sake of brevity.




As seen in

FIG. 39

, the second closure portion


716


of the dual compartment container bottom


702


is engaged by the fourth closure portion


736


of the dual compartment container top


704


. The sealing engagement between the second and fourth closure portions


716


,


736


is accomplished by positioning the lead-in portions


770


,


786


of the container top partition


730


container top over the lead-in portions


754


,


758


of the container bottom partition


730


. A vertical force is then applied to the container top


704


to overcome the interference between the closure portions


716


,


736


. The cut-back portions


774


,


782


of the thinner container top partition


730


deflect horizontally while passing over the lead-in portions


754


,


758


of the container bottom partition


710


. Once beyond the lead-in portions


754


,


758


of the container bottom partition


710


, the cut-back portions


774


,


782


of the container top partition


730


retract inwardly against the cut-back portions


752


,


760


of the container bottom partition


710


. The retracting forces of the cut-back portions


774


,


782


of the container top partition


730


cause the container top


704


to move downwardly until the horizontal surface


778


of the container top partition


730


rests against the horizontal rim surface


756


of the container bottom partition


710


. In addition, the force created by the expanded cut-back portions


774


,


782


causes the container top


704


to audibly snap into place, indicating that the container is securely closed. This occurs in combination with the sealing engagement between the first and third closure portions


708


,


728


.




Preferably, the container bottom partition


710


is curved to provide increased rigidity along a length-wise direction of the container bottom


702


(the container top partition


730


is conformingly curved to match the contour of the curved container bottom partition


710


). As best seen in

FIG. 39

, the elevation of the second and fourth closure regions is slightly lower than the elevation of the first and third closure regions (as indicated by line


788


). This slight differential in elevation also contributes to enhanced rigidity of the container bottom


702


in the length-wise direction.




The dual compartment container


700


may also be provided with centering means for assisting in centered engagement between the dual compartment top


704


and the dual compartment bottom


702


. In a preferred embodiment, the centering means include depressions


790


formed in the horizontal rim surface


756


adjacent the opposed flared ends of the container bottom partition


710


. The depressions


790


are sized to receivingly engage, with an interference fit, conformingly shaped protrusions


792


formed in the horizontal rim surface


778


of the container top partition


730


. In a preferred embodiment, the depressions


790


and protrusions


792


are substantially isosceles trapezoidal in configuration with a long dimension in the lengthwise orientation of the dual compartment bottom


702


.




The container may also include a rough exterior surface to reduce slipping and improve grasping by the user. For example, the exterior of the container bottom may have a textured surface, as opposed to a smooth: surface, to improve handling by the user, especially if the user's hands are wet or greasy.





FIGS. 40-44

illustrate another embodiment of the present invention similar to that described in

FIGS. 1-17E

which includes some textured regions to improve handling by the user. The container


800


consists of a container bottom


802


and a container top


804


. In this embodiment the container top


804


is provided with only a single gripping tab


806


. The four corners of the container top


804


are provided with surface texturing in the form of upraised ribs


808


to improve handling by a user. The respective closure regions of the container bottom


802


and container top


804


are also wider at the corner regions than they are in between the corner regions. The combination of widened corner regions and textured areas on the corner regions provides the user with conspicuous pressure points to affect a rapid and leak proof closure of the container top onto the container bottom. For the single compartment container


800


, the user may achieve a two-touch rapid closure by first simultaneously depressing one pair of adjacent corner regions and then simultaneously depressing the remaining adjacent corner pair. For the dual compartment container


840


shown in

FIG. 45

, a third touch at the divider area is typically required to achieve a complete leak proof closure. As before, the tab


806


are co-joined with a portion of the closure device


810


of the container top


804


so as to provide a recess


812


in the outermost portion of the closure device


810


to facilitate removal of the container top


804


from the container bottom


802


(see FIG.


44


). As described above in connection with the embodiment of

FIG. 14

, the recess


812


provides less interference contact yet still provides sufficient contact in order to maintain proper sealing




The container may also include a temperature-indicating strip which would indicate the temperature of the container and contents. In one embodiment, the temperature strip could indicate the approximate temperature of the container and contents. In another embodiment, the temperature strip could indicate whether the container and content are within one of several temperature ranges. In a third embodiment, the temperature strip could indicate whether the container and contents are either hot or cold.




While the invention is described in connection with these embodiments, it will be understood that it is not intended to limit the invention to these embodiments. On the contrary, it is intended to cover all alternatives, modifications and equivalents as may be included within the spirit and scope of the invention as defined by the appended claims.



Claims
  • 1. A plastic container comprising:a container bottom including a first closure portion, said first closure portion having a first inner cut-back portion and a third outer cut-back portion; a container top including a second closure portion, said second closure portion having a second inner cut-back portion and a fourth outer cut-back portion; and said first closure portion being engagable to said second closure portion to secure said container top to said container bottom and to form at least two continuous peripheral seals, wherein said first cut-back portion engages said second cut-back portion and said third cut-back portion engages said fourth cut-back portion, and wherein respective engaged surfaces of said first and second cut-back portions and said third and fourth cut-back portions are located in substantially the same horizontal plane.
  • 2. The invention as in claim 1 wherein each of said first, second, third and fourth cut-back portions comprise at least one arc segment.
  • 3. The invention as in claim 1 wherein said second cut-back portion has a relaxed position when said first closure portion and said second closure portion are unengaged and said second cut-back portion has a deflected position when said first closure portion and said second closure portion are engaged.
  • 4. A plastic container comprising:a container bottom including a first closure portion, said first closure portion having a first inner cut-back portion and a third outer cut-back portion; a container top including a second closure portion, said second closure portion having a second inner cut-back portion and a fourth outer cut-back portion; and said first closure portion being engagable to said second closure portion to secure said container top to said container bottom and to form at least two continuous peripheral seals, wherein said first cut-back portion engages said second cut-back portion and said third cut-back portion engages said fourth cut-back portion; wherein respective engaged surfaces of said first and second cut-back portions and said third and fourth cut-back portions are located in substantially the same horizontal plane; and wherein each of said first, second, third and fourth cut-back portions being formed of two arc segments in an S curve configuration.
  • 5. A plastic container comprising:a container bottom including a first closure portion, said first closure portion having a first inner cut-back portion and a third outer cut-back portion; a container top including a second closure portion, said second closure portion having a second inner cut-back portion and a fourth outer cut-back portion; and said first closure portion being engagable to said second closure portion to secure said container top to said container bottom and to form at least two continuous peripheral seals, wherein said first cut-back portion engages said second cut-back portion and said third cut-back portion engages said fourth cut-back portion; wherein respective engaged surfaces of said first and second cut-back portions and said third and fourth cut-back portions are located in substantially the same horizontal plane; and wherein said first closure portion includes a downwardly and outwardly extending third lead-in portion connected to said third cut-back portion and an upwardly and inwardly extending first lead-in portion connected to said first cut-back portion.
  • 6. The invention as in claim 5 wherein an outer vertical portion is between said third lead-in portion and said third cut-back portion, and an inner vertical portion is between said first lead-in portion and said first cut-back portion.
  • 7. The invention as in claim 5 wherein said lead-in portions are adjacent a horizontal rim surface.
  • 8. The invention as in claim 7 wherein said third cut-back portion is adjacent an outer substantially vertical wall.
  • 9. The invention as in claim 8 wherein said first closure device includes a skirt.
  • 10. A plastic container comprising:a container bottom including a first closure portion, said first closure portion having a first inner cut-back portion and a third outer cut-back portion; a container top including a second closure portion, said second closure portion having a second inner cut-back portion and a fourth outer cut-back portion; and said first closure portion being engagable to said second closure portion to secure said container top to said container bottom and to form at least two continuous peripheral seals, wherein said first cut-back portion engages said second cut-back portion and said third cut-back portion engages said fourth cut-back portion; wherein respective engaged surfaces of said first and second cut-back portions and said third and fourth cut-back portions are located in substantially the same horizontal plane; and wherein said second closure portion includes an upwardly and inwardly extending second lead-in portion and a downwardly and outwardly extending fourth lead-in portion.
  • 11. The invention as in claim 10 wherein said second cut-back portion is joined to said second lead-in portion by an inner substantially vertical sealing portion and wherein said fourth cut-back portion is joined to said fourth lead-in portion by an outer substantially vertical portion.
  • 12. The invention as in claim 11 wherein said second closure portion includes a horizontal surface, said horizontal surface is joined to said second cut-back portion by an upwardly and inwardly extending portion and wherein said horizontal surface is joined to said further cut-back portion by a downwardly and outwardly extending portion.
  • 13. A plastic container comprising:a container bottom including a continuous first body portion and a continuous first closure portion encompassing said first body portion, said first body portion including at least one container bottom partition dividing said first body portion into at least two base compartments, said container bottom partition including a second closure portion formed continuous with said first closure portion; a container top including a continuous second body portion and a continuous third closure portion encompassing said second body portion, said second body portion including at least one container top partition dividing said second body portion into at least two container top compartments, said container top partition including a fourth closure portion formed continuous with said third closure portion; each of said first through fourth closure portions including, in cross-section, a generally inverted trough-shaped member having first and second cut-back portions disposed along respective opposing downwardly extending walls thereof; and wherein when said container top is connected to said container bottom, the first and second cut-back portions of each of said first and second closure portions engage with the respective first and second cut-back portions of each of said third and fourth closure portions to provide at least two sealed compartments.
  • 14. The invention as in claim 13, wherein said container bottom partition is curved to provide increased rigidity along a length-wise direction of said container bottom.
  • 15. The invention as in claim 13, wherein said second closure portion is lower in elevation than said first closure portion.
  • 16. The invention as in claim 13 wherein said inner cut-back portion is located in substantially the same horizontal plane as said outer cut-back portion in each of said first through fourth closure portions.
  • 17. A plastic container comprising:a container bottom including a continuous first body portion and a continuous first closure portion encompassing said first body portion, said first body portion including at least one container bottom partition dividing said first body portion into at least two base compartments, said container bottom partition including a second closure portion formed continuous with said first closure portion; a container top including a continuous second body portion and a continuous third closure portion encompassing said second body portion, said second body portion including at least one container top partition dividing said second body portion into at least two container top compartments, said container top partition including a fourth closure portion formed continuous with said third closure portion; each of said first through fourth closure portions including, in cross-section, a generally inverted trough-shaped member having first and second cut-back portions disposed along respective opposing downwardly extending walls thereof; wherein when said container top is connected to said container bottom, the first and second cut-back portions of each of said first and second closure portions sealingly engage with the respective first and second cut-back portions of each of said third and fourth closure portions to provide at least two sealed compartments; and wherein each of said second and fourth closure portions are of variable width, each being widest at end regions co-joined with said first and third closure portions, respectively.
  • 18. The invention as in claim wherein:said container bottom includes at least one depression; and said container top includes at least one protrusion and said at least one depression and said at least one protrusion being conformingly shaped to assist in the centered engagement between said container top and said container bottom.
  • 19. The invention as in claim 18, wherein said at least one depression is located at one of said end regions.
  • 20. A plastic dual compartment container comprising:a container bottom including a continuous first body portion and a continuous first closure portion encompassing said first body portion, said first body portion including at least one base partition dividing said first body portion into at least two base compartments, said base partition including a second closure portion; a container top including a continuous second body portion and a continuous third closure portion encompassing said second body portion, said second body portion including at least one container top partition dividing said second body portion into at least two container top compartments, said lid partition including a fourth closure portion; wherein when said container top is connected to said container bottom, said first and second closure portions are latched to said third and fourth closure portions, respectively, to provide at least two peripheral seals about each compartment; and wherein said container bottom partition is curved to provide increased rigidity along a length-wise direction of said container bottom.
  • 21. The invention as in claim 20, wherein said container bottom partition is curved to provide increased rigidity along a length-wise direction of said container bottom.
  • 22. The plastic container according to claim 20, wherein said second closure portion is lower in elevation than said first closure portion.
  • 23. The invention as in claim 20, wherein said inner cut-back portion is located in substantially the same horizontal plane as said outer cut-back portion in each of said first through fourth closure portions.
  • 24. A plastic dual compartment container comprising:a container bottom including a continuous first body portion and a continuous first closure portion encompassing said first body portion, said first body portion including at least one base partition dividing said first body portion into at least two base compartments, said base partition including a second closure portion; a container top including a continuous second body portion and a continuous third closure portion encompassing said second body portion, said second body portion including at least one container top partition dividing said second body portion into at least two container top compartments, said lid partition including a fourth closure portion; wherein when said container top is connected to said container bottom, said first and second closure portions are latched to said third and fourth closure portions, respectively, to provide at least two peripheral seals about each compartment; and wherein each of said second and fourth closure portions are of variable width, each being widest at end regions co-joined with said first and third closure portions, respectively.
  • 25. The invention as in claim 24, wherein:said container bottom includes at least one depression; and said container top includes at least one protrusion; and said at least one depression and said at least one protrusion being conformingly shaped to assist in the centered engagement between said container top and said container bottom.
  • 26. The invention as in claim 25, wherein said at least one depression is located at one of said end regions.
RELATED APPLICATIONS

This application is a continuation-in-part of U.S. application Ser. No. 08/819,826, filed Mar. 18, 1997, now U.S. Pat. No. 6,170,696.

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Continuation in Parts (1)
Number Date Country
Parent 08/819826 Mar 1997 US
Child 09/698776 US