The present invention relates generally to diving equipment and more particularly refers to an improved second-stage regulator for scuba diver. More precisely, the invention concerns an improvement to a regulator constituting the second pressure-reducing stage in a device for delivering air, or a mixture of air and oxygen, to the scuba diver's mouthpiece.
It is known that the supply of air, or of the air-oxygen mixture, which is fed to the mouthpiece of the scuba diver from a high-pressure tank, passes via a primary pressure-reducing regulator to a second-stage regulator which supplies the mixture to the mouthpiece of the scuba diver when pressure within the regulator is diminished by a diver's inhalation.
Second-stage regulators of the known type have an inlet chamber connected to the outlet of the first-stage regulator, and an outlet chamber connected to the mouthpiece of the user and separated from the outside environment by an elastically deformable diaphragm. The diaphragm is connected via a lever to a poppet which closes off the passage between the two chambers.
The pressure inside the inlet chamber is kept constant at approximately ten bars as the pressure in the tank varies thanks to appropriate calibration of the first-stage regulator.
When the user does not breathe, his or her lungs, the mouthpiece, the outlet chamber and the outside environment are at the same pressure.
When the user inhales, a vacuum is created inside the outlet chamber and the diaphragm bends towards the interior of said chamber, moving the poppet, which normally closes the passage between the inlet chamber and the outlet chamber, towards its opening position.
The opening of the passage between the inlet chamber and outlet chamber creates an overpressure in the outlet chamber, so that the diaphragm returns into the rest position, moving the lever and returning the poppet into the starting position wherein the passage between the inlet chamber and the outlet chamber is closed once again.
The movement of these mechanical actuating members, i.e. the diaphragm, the lever and the poppet, is consequently controlled by the vacuum produced by the user when he inhales and the energy required must also allow for the energy dissipated by friction between these interconnected mechanical members. For a better understanding of the various causes of friction occurring in a second-stage regulator of known type, it is useful to examine its structure in detail, referring to the attached
The purpose of the baffle D10 is to support a spring D11 that compresses the head of the poppet D8 against the valve seat D5.
The outlet chamber D3 is separated from the outside environment D12 by a diaphragm D13. Against a thin rigid plate D14 on the inner surface of the diaphragm D13, there rests the outer end D15 of a lever D16 whose other, inner end D17 is hinged to the baffle D10 and supports the tail D9 of the poppet D8 projecting from the baffle D10 into the outlet chamber D3.
It is known that, under balanced conditions, the outlet chamber D3 of the second-stage regulator is at the same pressure as the user's lungs, which are at the same pressure as the outside environment D12. When the user inhales, a vacuum is created in the outlet chamber D3 with respect to the outside environment D12 and this causes the diaphragm D13 to flex inwards, with a consequent rotation of the lever D16 in the direction of the arrow F1 (indicated by a dotted line in
As soon as the mixture coming from the inlet chamber D1 reaches the outlet chamber D3, thereby increasing the pressure in the latter, the diaphragm D13 returns to its rest position, and so do the lever D16 and the poppet D8, which closes the seat D5 once again, separating the inlet chamber D1 from the intermediate chamber D2 and from the outlet chamber D3 until the user inhales again.
In an ideal second-stage regulator, the vacuum created by the user inhaling should be minimal in order to facilitate his unavoidable respiratory effort. As mentioned earlier, however, the vacuum that the user produces by inhaling must also cope with the unavoidable friction accompanying the movement of the diaphragm D13, the lever D16 and the poppet D8. Moreover, said vacuum cannot be reduced by increasing the dimensions of the diaphragm D13 because the size of the second-stage regulator must be limited in relation to the apparatus connected upstream and downstream of the regulator.
A first cause of friction is due to the blow-by of the gas mixture from the intermediate chamber D2 to the outlet chamber D3, through the annular opening between the tail D9 of the poppet D5 and the hole D10a in the baffle D10. Although the majority of the breathable gas mixture passes from the intermediate chamber D2 to the outlet chamber D3 through the wide passage D18, a modest quantity nonetheless inevitably also passes through the above-mentioned annular opening and, since the passage of the mixture from the intermediate chamber D2 to the outlet chamber D3 is accompanied by expansion, and consequently also cooling, the humidity contained in the mixture is converted into tiny ice crystals that generate friction during the axial movement of the tail D9 of the poppet D8.
A second cause of friction is due to rubbing of the outer end D15 of the lever D16 against the inner surface of the plate D14 applied under the diaphragm D13, as the latter flexes into the outlet chamber D3 under the effect of the vacuum induced by the user inhaling. Despite the generally curved shape of the outer end D15 of the lever D16, the point of contact between lever and diaphragm varies as the latter flexes, thereby creating a sliding friction that has to be overcome by part of the vacuum generated by the user.
A third cause of friction is due to rubbing of the inner end D17 of the lever D16 where it comes into contact with the tail D9 of the poppet D8.
As shown in
The baffle D10 acts as a fulcrum for the third flange D21 of the inner end D17 of the lever D16 and, as it turns, it displaces the washer D23, together with the poppet D8, in the direction of the arrow F2, overcoming the force of the spring D1. As the lever D16 turns, the two branches of the third flange D21 inevitably slide against the washer D23 and the baffle D10 and the consequent friction has to be overcome by part of the vacuum generated by the user when he inhales.
The general object of the present invention is to provide an improved second-stage regulator for scuba divers whose opening demands less effort from the user than known second-stage regulators, thereby facilitating the user's inhalatory action.
A particular object of the present invention is to provide an improved second-stage regulator for scuba divers of the above-mentioned type, wherein the friction due to the mechanical members is significantly reduced by comparison with the case of second-stage regulators of known type.
A further object of the present invention is to provide an improved second-stage regulator for scuba divers of the above-mentioned type, wherein the relative sliding of the various mutually contacting, mechanical members is eliminated and rolling friction essentially occurs.
An important characteristic of the second-stage regulator according to the present invention lies in that, inside the intermediate chamber and coaxial to the poppet, there is a flexible sleeve with an airtight connection to both the poppet and the baffle around said opening, thus preventing any blow-by of the gas mixture through the opening created by the tail of the poppet and the opening in the baffle containing said poppet, with the consequent formation of tiny ice crystals, which are one of the sources of friction and therefore of energy dissipation.
Another important characteristic of the second-stage regulator according to the present invention lies in that the head of the poppet is inside a ferrule of substantially rectangular cross section, whose section in the median longitudinal plane (which also includes the lever) has at least a part with a circular profile abutting against the inside wall of the intermediate chamber and enabling the poppet to oscillate in the longitudinal plane. In this way, the end of the lever attached to the tail of the poppet moves integrally with the tail, with negligible sliding, and any friction induced is only of the rolling type as the circular profile of the ferrule turns against the inner wall of the intermediate chamber.
Another important characteristic of the second-stage regulator according to the present invention lies in that the end of the lever in contact with the rigid plate associated with the diaphragm separating the outside environment from the regulator's outlet chamber has an arched shape following a profile such that the arch extending between two adjacent points of contact measured on the lever is equal to the length of the segment between the same adjacent points of contact measured on said rigid plate, so that the friction generated by the relative movement between the two members is substantially of the rolling type.
Further characteristics and advantages of the improved second-stage regulator according to the present invention will become apparent from the following description of one of its embodiments by way of a non-limiting example, with reference to the accompanying drawings, wherein:
With reference to
The regulator body also has a large opening 25 closed by a deformable diaphragm 13 that separates the outlet chamber 3 from the outside environment 12. Against a thin rigid plate 14 on the inner surface of the diaphragm 13, there rests the outer end 15 of a lever 16, the inner end 17 of which is hinged to the baffle 10 and attached to the tail 9 of the poppet 8 projecting from the baffle 10 into the outlet chamber 3. The mixture flows into the outlet chamber 3 through a passage 18. The end 17 of the lever 16 is shaped like a fork, as in the case of the previously-described known technique, see
As also shown in greater detail in
With reference to
As a result, the third bush 41 forms the inlet chamber 1 inside the second bush 39, and the intermediate chamber 2 is formed between the third bush 41 and the baffle 10 of the first bush 37.
With reference to
The assembly of this group of members in the second-stage regulator according to the present invention is as follows (
the flexible sleeve 33 is placed at the end of the first bush 37 and the spring 11 rests on its outer flange 34;
the ferrule 42 is fitted on the poppet 8 and the tail 9 of the poppet is then inserted through the spring 11, the sleeve 33 and the hole 10a in the baffle 10 forming the end of the first bush 37, in that order;
the washer 23 is inserted on the threaded end of the tail 9 of the poppet 8 and then the nut 24 is screwed into place;
the Z-shaped inner end 17 of the lever 16 is inserted between the washer 23 and the surface of the baffle 10 on the side facing the outlet chamber 3.
By adjusting the nut 24, the degree of tightness of the second bush 39, inside the first bush 37, and the degree of tightness of the third bush 41 inside the second bush, on the one hand it is possible to calibrate the force with which the seal 6 of the poppet 8 is pressed against the valve seat 5 and, on the other hand, by adjusting the degree of tightness of the nut 24 it is possible to calibrate the exact position of the end 15 of the lever 16.
The above-described assembly can be adjusted with the aid of a suitable tool before its installation in the regulator body 30 through the inlet conduit 31 on the regulator body. As shown in
As explained above, second-stage regulators of known type have a third source of friction due to sliding of the rounded outer end of the lever resting against the plate underneath the inner surface of the diaphragm. According to the invention, such sliding motion—and the consequent sliding friction—is converted into a rolling motion and the sliding friction is consequently replaced by a far more limited rolling friction.
For this purpose, the outer end 15 of the lever 16 has a profile such that it rolls along the underside of the plate 14, remaining at a tangent to the latter, as the diaphragm 13 and the plate 14 flex inwards from the resting position to the maximum expansion of the diaphragm.
In practical terms, to achieve a rolling instead of a sliding motion between the lever and plate, it is necessary for the segment AB on the plate, coinciding with the set of points of contact between the lever and plate between the resting position and the maximum extension of the diaphragm, to coincide with the length of the arch A′B′ on the lever, and for the tangent in B′ to remain horizontal.
As illustrated in
In second-stage regulators of known type, the diaphragm is attached to the edge of the corresponding opening by means of a covering frame generally screwed onto the regulator body after inserting an axially-movable control button, so that a slight pressure on said button enables the proper operation of the second-stage regulator to be checked.
According to the present invention (
As shown in
Number | Date | Country | Kind |
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FI2003A000199 | Jul 2003 | IT | national |