Second stage turbine bucket airfoil

Information

  • Patent Grant
  • 6832897
  • Patent Number
    6,832,897
  • Date Filed
    Wednesday, May 7, 2003
    21 years ago
  • Date Issued
    Tuesday, December 21, 2004
    20 years ago
Abstract
The second stage buckets have airfoil profiles substantially in accordance with Cartesian coordinate values of X, Y and Z set forth Table I wherein X, Y and Z values are in inches. Z represents a distance in inches from and perpendicular to a plane passing through the engine centerline. X and Y are distances in inches which, when connected by smooth continuous arcs, define airfoil profile sections at each distance Z. The profile sections at the Z distances are joined smoothly with one another to form the complete airfoil shape. The X and Y distances and optionally the Z distance may be scalable as a function of the same constant or number to provide a scaled up or scaled down airfoil section for the bucket. The nominal airfoil given by the X, Y and Z distances lies within an envelop of ±0.016 inches.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a turbine bucket for a gas turbine stage and particularly relates to a second stage turbine bucket airfoil profile.




There are many considerations in the design and construction of turbine buckets, particularly their airfoils, including optimized aerodynamic efficiency and aerodynamic and mechanical bucket loading. Additionally, bucket airfoil design must also take into consideration the potential mismatch or engagement problems associated with bucket airfoils having tip shrouds. As will be appreciated, certain buckets in turbines are provided with bucket tip shrouds which circumferentially engage one another along leading and trailing edges in a circumferential direction. Typically, the shrouds mount a seal which cooperates with a fixed shroud to seal against hot gas bypass between high and lower pressure regions on opposite sides of the bucket airfoils. The shrouds are also provided on long and slender buckets to add stiffness to the bucket airfoils by the engagement of the shrouds with one another. However, with air-cooled buckets, differential thermal growth and twisting sometimes affords poor engagement of the shrouds with one another. That is, one edge of the shroud may be radially inwardly of the opposing edge of the adjacent shroud. Absent an ideal engagement between adjacent shrouds, adverse loading causes higher stress at points of contact. With loss or minimization of contact, the benefit of damping vibrations to avoid high cycle fatigue by using shrouds is minimized or lost. Less than optimum tip shroud engagement adversely impacts tip shroud creep life and reduces part life. It will also be appreciated that the failure of a single bucket including its airfoil causes the entire turbine to be taken offline. These are time-consuming and expensive repairs which include the cost of the outage to the user of the turbine.




BRIEF DESCRIPTION OF THE INVENTION




In accordance with a preferred embodiment of the present invention, there is provided a unique turbine bucket airfoil profile, preferably for air-cooled tip shrouded airfoils of the second stage of a gas turbine. The bucket airfoil profile yields substantially improved shroud-to-shroud engagement enabling significant increased part life and reduced repair costs. Additionally, the airfoil reduces local creep and affords improved HCF margin in the resulting airfoil. The bucket airfoil profile is defined by a unique loci of points to achieve the necessary efficiency, loading and tip shroud engagement requirements. These unique loci of points define the nominal airfoil profile ranging from 10-90% span of the airfoil height and are identified by the X, Y and Z Cartesian coordinates of Table I which follows. The points for the coordinate values shown in Table I are for a cold, i.e., room temperature profile at various cross-sections of the bucket airfoil within the 10-90% span of the airfoil height. The X, Y and Z coordinates are given in distance dimensions, e.g., units of inches. The X and Y coordinate values are joined smoothly with one another at each Z location to form smooth continuous arcuate airfoil profile sections. The Z coordinates are distances from and perpendicular to a plane passing through a turbine axis of rotation. Each defined airfoil profile section at each Z distance is joined smoothly with adjacent airfoil profile sections to form the complete airfoil shape.




It will be appreciated that as each bucket airfoil heats up in use, the profile will change as a result of stress and temperature. Thus, the cold or room temperature profile is given by the X, Y and Z coordinates for manufacturing purposes. Because a manufactured bucket airfoil profile may be different from the nominal airfoil profile given by the following table, a distance of plus or minus 0.016 inches from the nominal profile in a direction normal to any surface location along the nominal profile and which includes any coating process, defines the profile envelope for this bucket airfoil. The design is robust to this variation without impairment of the mechanical and aerodynamic functions.




It will also be appreciated that the airfoil can be scaled up or scaled down geometrically for introduction into similar turbine designs. Consequently, the X and Y coordinates in inches of the nominal airfoil profile given below are a function of the same constant or number. That is, the X and Y, and optionally the Z, coordinate values in inches may be multiplied or divided by the same constant or number to provide a scaled up or scaled down version of the bucket airfoil profile while retaining the airfoil section shape.




In a preferred embodiment according to the present invention, there is provided a turbine bucket including a bucket airfoil having an airfoil shape, the airfoil having nominal profile ranging from 10-90% span of the airfoil height substantially in accordance with Cartesian coordinate values of X, Y and Z set forth in Table I wherein Z is a distance in inches from and perpendicular to a plane passing through an axis of rotation of the turbine and wherein X and Y are distances in inches which, when connected by smooth continuing arcs, define airfoil profile sections at each distance Z, the profile sections at the Z distance being joined smoothly with one another to form the complete airfoil shape.




In a further preferred embodiment according to the present invention, there is provided a turbine bucket including a bucket airfoil having an airfoil shape, the airfoil having an uncoated nominal airfoil profile ranging from 10-90% span of the airfoil height substantially in accordance with Cartesian coordinate values of X, Y and Z set forth in Table I wherein Z is a distance in inches from and perpendicular to a plane passing through an axis of rotation of the turbine and wherein X and Y are distances in inches which, when connected by smooth continuing arcs, define airfoil profile sections at each distance Z, the profile sections at the Z distances being joined smoothly with one another to form the complete airfoil shape, the X and Y distances being scalable as a function of the same constant to provide a scaled-up or scaled-down bucket airfoil.




In a further preferred embodiment according to the present invention, there is provided a turbine comprising a turbine wheel having a plurality of buckets, each of the buckets including a bucket airfoil having an airfoil shape, the airfoil having a nominal profile ranging from 10-90% span of the airfoil height substantially in accordance with Cartesian coordinate values of X, Y and Z set forth in Table I wherein Z is a distance in inches from and perpendicular to a plane passing through an axis of rotation of the turbine axis and wherein X and Y are distances in inches which, when connected by smooth continuous arcs, define airfoil profile sections at each distance Z, the profile sections at the Z distances being joined smoothly with one another to form the complete airfoil shape.




In a further preferred embodiment according to the present invention, there is provided a turbine comprising a turbine wheel having a plurality of buckets, each of the buckets including a bucket airfoil having an airfoil shape, the airfoil having a nominal profile ranging from 10-90% span of the airfoil height substantially in accordance with Cartesian coordinate values of X, Y and Z set forth in Table I wherein Z is a distance in inches from and perpendicular to a plane passing through an axis of rotation of the turbine and wherein X and Y are distances in inches which, when connected by smooth continuous arcs, define airfoil profile sections at each distance Z, the profile sections at the Z distances being joined smoothly with one another to form the complete airfoil shape, the X and Y distances being scalable as a function of the same constant to provide a scaled-up or scaled-down bucket airfoil.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a generalized schematic illustration of a turbine having a second stage turbine wheel employing the buckets and bucket airfoils hereof;





FIG. 2

is an end view of the shrouds formed on the bucket airfoils as viewed looking radially inwardly;





FIG. 3

is a side elevational view of a preferred embodiment of the bucket hereof;





FIGS. 4A-4K

are representative cross-sectional views taken generally about on the lines variously indicated in

FIG. 3

;





FIG. 5

is an elevational view of the bucket hereof similarly as indicated in FIG.


3


and taken from the opposite side thereof;





FIG. 6

is an axial view of the bucket as it would appear in the turbine wheel and viewed from the leading edge;





FIG. 7

is a perspective view of the bucket hereof;





FIG. 8

is a perspective view of the engagement between adjacent shrouds in a misaligned condition; and





FIG. 9

is a schematic representation of misengaged shrouds, i.e., shingled shrouds.











DETAILED DESCRIPTION OF THE INVENTION




Referring now to

FIG. 1

, there is illustrated a portion of a turbine generally designated


10


in which a second stage turbine bucket


22


having an airfoil profile


23


as defined herein may be utilized. Turbine


10


includes a rotor


12


having first, second and third stage rotor wheels


14


,


16


and


18


having buckets


20


,


22


and


24


in conjunction with the respective stator vanes


26


,


28


and


30


of the various stages of the rotor. It will be appreciated that a three stage turbine is illustrated.




The second stage comprises the rotor wheel


16


on which buckets


22


are mounted in axial opposition to the upstream stator vanes


28


. It will be appreciated that a plurality of the buckets


22


are spaced circumferentially one from the other about the second stage wheel


16


and in this instance there are ninety-two buckets mounted on the second stage wheel


16


.




Referring now to

FIGS. 5 and 6

, there are illustrated buckets


22


of the second stage. Each bucket


22


includes a bucket airfoil


30


mounted on a platform


32


, the bucket further including a shank


34


and a dovetail


36


. Adjacent the tip of the airfoil


30


is a shroud


38


mounting a seal


40


and a cutter tooth


42


. The shroud


38


lies in radial opposition to a fixed shroud forming part of the stationary casing of the turbine. The seals


40


are provided to seal between high and lower pressure regions on opposite sides of the airfoils which lie in the hot gas path of the turbine. The cutter tooth


42


on each shroud typically forms a wider groove in the fixed shroud to permit slight leakage flows past the seal


40


.




Referring to

FIGS. 2

,


8


and


9


, the shrouds


38


have leading and trailing edges in a circumferential direction which engage the trailing and leading edges, respectively, of adjacent shrouds. The shrouds are not mechanically connected one to the other but are shaped to maintain engagement. It has been discovered that the leading and trailing edges of adjacent shrouds may have engagements which mismatch, which among other things, adversely impact the part life. For example, the shrouds may have a tendency to shingle relative to one another. That is, the trailing edge of one shroud may overlie or underlie the leading edge of an adjacent shroud, as illustrated in

FIGS. 8 and 9

, with adverse consequences. The bucket airfoil has particular effect on the shroud engagement and the present airfoil profile reduces local creep and increases high cycle fatigue margin in the airfoil, ultimately leading to higher part life.




A Cartesian coordinate system of X, Y and Z values given in Table I defines the profile of airfoil


30


. The coordinate values for the X, Y and Z coordinates are set forth in inches in Table I although other units of dimensions may be used. The Cartesian coordinate system has orthogonally-related X, Y and Z axes. The Z axis extends perpendicular to a plane passing through the axis of rotation of the turbine rotor and normal to a plane containing the X and Y values, The coordinate values for Z in Table I represent distances in inches from and perpendicular to a plane passing through the axis of rotation of the turbine. The X axis extends in a direction parallel to the turbine rotor centerline and the Y axis extends in a tangential direction.




By defining X and Y coordinate values at selected locations in a Z direction normal to the X, Y plane, the profile of airfoil


40


can be ascertained. By connecting the X and Y values with smooth continuing arcs, each profile section at each distance Z is fixed. The surface profiles of the various surface locations between the distances Z are determined by smoothly connecting the adjacent profile sections to one another to form the airfoil shape. These values represent the airfoil profiles at ambient, non-operating or non-hot conditions and are for an uncoated airfoil.




The Table I values are generated and shown to three decimal places for determining the profile of the airfoil. There are typical manufacturing tolerances as well as coatings which must be accounted for in the actual profile of the airfoil. Accordingly, the values for the profile given in Table I are for a nominal airfoil. It will therefore be appreciated that typical manufacturing tolerances, i.e., values, including any coating thicknesses, are additive to the X and Y values given in Table I below. Accordingly, a distance of ±0.016 inches in a direction normal to any surface location along the airfoil profile defines an airfoil profile envelope for this particular bucket airfoil design and turbine.




The coordinate values given in Table I below provide the preferred nominal profile envelope ranging from 10-90% span of the airfoil height.

















TABLE I











X(10%)




Y(10%)




Z(10%)




X(20%)




Y(20%)




Z(20%)









−0.4223




0.1413




40.213




−1.456




0.6117




41.4






−0.1007




0.8256




40.213




−1.5812




0.2658




41.4






−1.6189




0.0838




40.213




−0.7133




0.3439




41.4






−0.2487




0.5905




40.213




−1.4023




0.2375




41.4






−1.0913




0.1732




40.213




−1.1368




0.8641




41.4






−1.4158




0.081




40.213




−0.4471




0.975




41.4






−1.6613




0.1579




40.213




−0.3129




0.2331




41.4






−1.4392




0.5352




40.213




−0.2371




0.1983




41.4






−0.9176




0.8859




40.213




−0.5478




0.9912




41.4






−0.5872




0.1774




40.213




−0.0903




0.1193




41.4






−1.1964




0.7378




40.213




−1.5727




0.4498




41.4






−0.1837




0.0569




40.213




−0.6497




0.9968




41.4






−1.6585




0.2049




40.213




−1.2234




0.8101




41.4






−0.7135




0.9382




40.213




−0.3483




0.9493




41.4






−1.2812




0.6749




40.213




−1.5211




0.533




41.4






−1.6247




0.2939




40.213




−1.2083




0.3012




41.4






−1.0078




0.1859




40.213




−0.6309




0.3313




41.4






−0.7554




0.1953




40.213




−0.1592




0.8728




41.4






−0.9238




0.1939




40.213




−1.3056




0.7495




41.4






−1.6484




0.1129




40.213




0.0171




0.7701




41.4






−1.4562




0.0703




40.213




−1.2872




0.2744




41.4






−0.2619




0.0888




40.213




−1.0457




0.3381




41.4






−1.4974




0.0637




40.213




−1.6038




0.3085




41.4






−1.2556




0.1344




40.213




−0.0193




0.0756




41.4






−1.3821




0.6072




40.213




−1.5488




0.4925




41.4






−0.6708




0.1888




40.213




−0.8797




0.3525




41.4






−0.8169




0.9174




40.213




−1.6039




0.3573




41.4






−1.5392




0.0624




40.213




−0.7964




0.351




41.4






0.0809




0.7183




40.213




−0.4692




0.291




41.4






−0.5042




0.1616




40.213




−0.963




0.3483




41.4






−1.5762




0.3751




40.213




−0.8524




0.9748




41.4






−0.0317




−0.0166




40.213




−0.7517




0.9914




41.4






−0.8394




0.197




40.213




−1.592




0.4048




41.4






−1.0146




0.8445




40.213




0.1004




0.711




41.4






−1.1076




0.7948




40.213




−1.3659




0.2469




41.4






−0.3988




0.9296




40.213




−1.4396




0.2316




41.4






−1.336




0.1086




40.213




−0.5494




0.3136




41.4






−0.1967




0.8691




40.213




0.0501




0.0294




41.4






−1.6018




0.3353




40.213




0.258




0.5812




41.4






−0.6085




0.9472




40.213




−0.1629




0.1603




41.4






−1.174




0.1559




40.213




0.3326




0.5115




41.4






−0.0081




0.7749




40.213




−1.0457




0.9103




41.4






−0.5031




0.9442




40.213




0.1807




0.6479




41.4






−0.3415




0.117




40.213




−0.3902




0.2641




41.4






0.1684




0.6585




40.213




−1.1276




0.3224




41.4






−1.6437




0.2505




40.213




−0.2522




0.9148




41.4






−1.5806




0.0676




40.213




−0.0694




0.8242




41.4






0.328




0.5208




40.213




−1.5147




0.2329




41.4






−0.2962




0.9042




40.213




−1.4772




0.2296




41.4






−1.5117




0.4585




40.213




−1.3832




0.6832




41.4






−0.1069




0.0218




40.213




−1.5506




0.2441




41.4






0.6185




0.215




40.213




−0.9507




0.9475




41.4






1.8176




−1.7672




40.213




1.4833




−1.5812




41.4






0.2543




0.1957




40.213




0.9639




−0.2882




41.4






1.3994




−1.4268




40.213




0.2496




−0.1214




41.4






0.4043




0.448




40.213




1.5292




−1.6508




41.4






0.4538




0.3517




40.213




1.2462




−1.2383




41.4






0.9321




0.8278




40.213




0.8906




−0.7756




41.4






0.9872




−0.8917




40.213




1.4369




−1.5119




41.4






0.8755




−0.1196




40.213




1.4189




−1.0863




41.4






1.4957




−1.5654




40.213




0.4047




0.4391




41.4






1.4703




−1.1153




40.213




0.5418




0.2879




41.4






1.2686




−0.7446




40.213




0.7827




−0.6484




41.4






1.8161




−1.8444




40.213




1.7327




−1.7285




41.4






1.5429




−1.6354




40.213




1.5566




−1.3599




41.4






1.6191




−1.3946




40.213




1.3717




−0.9957




41.4






0.9356




−0.2063




40.213




1.2752




−0.8157




41.4






1.8269




−1.806




40.213




0.6707




0.1295




41.4






0.7505




0.0505




40.213




0.851




−0.1181




41.4






1.7879




−1.8727




40.213




1.1242




−0.5493




41.4






0.5494




0.2949




40.213




0.118




−0.019




41.4






0.7609




−0.6411




40.213




1.6436




−1.8123




41.4






1.0949




−1.0218




40.213




1.1478




−1.1037




41.4






0.0421




−0.0576




40.213




1.6014




−1.4517




41.4






1.2504




−1.2218




40.213




1.5112




−1.2684




41.4






1.1075




−0.472




40.213




1.7287




−1.7901




41.4






0.8138




−0.0339




40.213




0.6142




−0.4835




41.4






1.4207




−1.0221




40.213




1.0469




−0.9709




41.4






1.6812




−1.8477




40.213




1.6892




−1.636




41.4






0.4781




−0.3726




40.213




0.9081




−0.2027




41.4






0.3222




−0.2459




40.213




0.3133




−0.1752




41.4






1.5695




−1.3016




40.213




0.9434




−0.8401




41.4






1.6353




−1.7767




40.213




1.7386




−1.7598




41.4






0.819




−0.7024




40.213




0.7924




−0.0345




41.4






1.5894




−1.7059




40.213




0.4973




−0.3447




41.4






1.0514




−0.3827




40.213




1.6455




−1.5438




41.4






0.1143




−0.1013




40.213




1.7054




−1.8119




41.4






0.1851




−0.1474




40.213




1.6202




−1.7906




41.4






0.6416




−0.5216




40.213




1.0718




−0.4616




41.4






0.9942




−0.2941




40.213




0.3758




−0.2305




41.4






1.7107




−1.8746




40.213




0.7274




−0.586




41.4






1.3708




−0.9291




40.213




0.5563




−0.4036




41.4






1.3202




−0.8366




40.213




1.3899




−1.443




41.4






0.876




−0.7646




40.213




0.7323




0.0481




41.4






1.0415




−0.9564




40.213




0.6072




0.2095




41.4






1.4478




−1.4958




40.213




1.1973




−1.1708




41.4






1.7495




−1.8837




40.213




1.3239




−0.9055




41.4






1.3006




−1.2896




40.213




1.0184




−0.3745




41.4






1.7183




−1.5809




40.213




1.6745




−1.82




41.4






1.1475




−1.0879




40.213




1.2947




−1.3061




41.4






0.3887




−0.298




40.213




0.837




−0.7117




41.4






0.5802




−0.4636




40.213




0.4371




−0.2869




41.4






0.7018




−0.5808




40.213




0.1845




−0.0694




41.4






1.2159




−0.6531




40.213




0.9955




−0.9052




41.4






1.1622




−0.5622




40.213




1.5747




−1.7207




41.4






1.5198




−1.2084




40.213




0.6713




−0.5244




41.4






0.5177




−0.407




40.213




1.3426




−1.3744




41.4






1.1993




−1.1546




40.213




0.4743




0.3645




41.4






1.3504




−1.3578




40.213




1.1754




−0.6376




41.4






0.6855




0.1335




40.213




1.0977




−1.037




41.4






1.768




−1.6741




40.213




1.2258




−0.7264




41.4






1.6687




−1.4876




40.213




1.4654




−1.1772




41.4









X(30%)




Y(30%)




Z(30%)




X(40%)




Y(40%)




Z(40%)









1.0013




0.4872




42.597




−1.0081




1.107




43.784






−0.6898




1.071




42.597




−1.2735




0.5551




43.784






−0.7887




1.0678




42.597




−0.6281




1.1421




43.784






−1.0826




0.4754




42.597




−1.4061




0.8458




43.784






−1.3992




0.7693




42.597




−1.4354




0.5865




43.784






−0.8867




1.0537




42.597




−1.3061




0.5503




43.784






−1.3254




0.8353




42.597




−1.0378




0.6098




43.784






−1.2467




0.8953




42.597




−1.4905




0.6248




43.784






−0.9824




1.0286




42.597




−0.9152




1.1323




43.784






−1.4653




0.6958




42.597




−1.484




0.7212




43.784






−1.0748




0.9931




42.597




−1.4045




0.5555




43.784






−1.1631




0.9483




42.597




−1.4629




0.5846




43.784






−0.3056




0.9849




42.597




−1.1951




0.5743




43.784






0.4936




1.046




42.597




−1.4369




0.8074




43.784






0.0356




0.7857




42.597




−1.372




0.5502




43.784






−0.2186




0.2908




42.597




−1.339




0.5486




43.784






−0.9194




0.4926




42.597




−1.4635




0.766




43.784






−0.2904




0.3305




42.597




−1.0974




1.0715




43.784






−0.4392




0.3996




42.597




−0.8766




0.6173




43.784






−0.7557




0.4842




42.597




−1.495




0.6734




43.784






−0.8374




0.4915




42.597




−1.338




0.9138




43.784






−0.0799




0.2029




42.597




−0.8201




1.1465




43.784






0.3987




0.4503




42.597




−1.1824




1.0265




43.784






−0.364




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1.1943




49.742






1.1704




0.9564




47.357




−0.7876




1.5135




48.544




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1.3571




49.742






1.1417




0.9825




47.357




−0.6458




1.0364




48.544




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1.3022




49.742






0.4437




1.3287




47.357




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1.4847




48.544




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1.3693




49.742






1.276




1.0319




47.357




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1.3317




48.544




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49.742






1.2281




1.0025




47.357




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1.4994




48.544




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1.2881




49.742






1.1987




0.9931




47.357




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1.1515




48.544




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1.551




49.742






0.9094




0.9874




47.357




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1.1325




48.544




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49.742






1.1296




1.3375




47.357




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0.9621




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1.2759




49.742






1.3023




1.1882




47.357




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1.5041




48.544




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1.2552




49.742






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1.1157




48.544




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1.089




49.742






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47.357




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49.742






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48.544




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49.742






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48.544




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49.742






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1.2927




47.357




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1.0013




48.544




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1.6033




49.742






0.9869




0.9889




47.357




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1.2913




48.544




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1.164




49.742






0.8748




1.4112




47.357




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1.1262




48.544




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1.2658




49.742






0.3647




1.288




47.357




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1.2413




48.544




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49.742






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1.0784




47.357




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48.544




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49.742






0.1458




1.1364




47.357




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1.141




48.544




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1.5348




49.742






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1.3789




48.544




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1.2457




49.742






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0.1666




47.357




0.373




0.0127




48.544




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1.5135




49.742






0.3469




0.7464




47.357




0.4168




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48.544




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1.4216




49.742






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0.668




48.544




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49.742






0.5782




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47.357




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0.5946




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49.742






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0.0767




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48.544




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49.742






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47.357




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0.5618




48.544




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0.4669




47.357




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0.5563




48.544




0.4254




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49.742






0.1989




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47.357




0.6088




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48.544




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49.742






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0.8439




48.544




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0.7973




49.742






0.4099




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0.334




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48.544




0.5115




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49.742






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0.6488




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49.742






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49.742






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0.722




48.544




0.4688




0.4407




49.742






0.4832




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47.357




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1.106




48.544




0.1832




0.3235




49.742






0.0137




1.0176




47.357




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48.544




0.092




1.0016




49.742






0.3425




0.0151




47.357




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0.7744




48.544




0.4832




0.1165




49.742






0.1674




0.822




47.357




0.2378




0.1992




48.544




0.2895




0.7273




49.742






0.389




−0.047




47.357




0.2835




0.1374




48.544




0.0389




1.0673




49.742






0.3836




0.54




47.357




−0.107




1.1668




48.544




0.4417




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49.742






0.4349




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47.357




0.0478




0.4403




48.544




0.3149




0.1371




49.742






0.2476




0.1377




47.357




0.4296




0.489




48.544




0.1934




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49.742






0.0488




0.9545




47.357




0.4602




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48.544




0.092




0.4453




49.742






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0.8891




47.357




0.0965




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48.544




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49.742






0.5312




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47.357




0.5651




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48.544




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0.7376




49.742






0.169




0.5967




47.357




0.0717




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49.742






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47.357




0.5209




0.3416




48.544




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49.742






0.2859




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47.357




0.0142




1.0431




48.544




0.5648




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49.742






0.0581




0.4884




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0.2336




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48.544




0.1434




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49.742






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−0.3778




47.357




0.3285




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48.544




0.6751




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49.742






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0.2845




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48.544




0.5534




0.2943




49.742






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−0.1422




47.357




0.1444




0.321




48.544




0.138




0.3847




49.742






0.864




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47.357




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48.544




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49.742






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0.5878




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48.544




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49.742






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49.742






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49.742






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1.112




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48.544




0.7639




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49.742






0.9932




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47.357




0.6933




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48.544




1.301




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49.742






0.9107




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47.357




1.0725




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48.544




1.1491




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49.742






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48.544




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49.742






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47.357




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48.544




1.1873




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49.742






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47.357




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49.742






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49.742






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49.742






1.124




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47.357




0.9718




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48.544




1.266




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49.742






0.7573




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1.01




−0.5756




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1.0345




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49.742






0.869




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47.357




0.5457




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48.544




1.0149




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49.742






0.6567




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48.544




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48.544




0.8419




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49.742






1.1628




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48.544




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49.742






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0.9193




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49.742






0.785




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47.357




0.6295




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48.544




1.1946




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49.742






1.0751




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47.357




0.8945




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48.544




0.6052




−0.3093




49.742









X(70%)




Y(70%)




Z(70%)




X(80%)




Y(80%)




Z(80%)




X(90%)




Y(90%)




Z(90%)









0.5694




−0.2993




47.357




0.9141




−0.8258




48.544




1.2255




−1.3567




49.742






1.3177




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47.357




1.1598




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48.544




0.7533




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49.742






1.2774




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47.357




1.1988




−0.9665




48.544




0.7246




−0.5039




49.742






1.3922




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47.357




0.9539




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48.544




0.8298




−0.2288




49.742






1.4365




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47.357




0.7754




−0.1116




48.544




1.1231




−0.8378




49.742






1.3542




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47.357




1.3075




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48.544




0.9578




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49.742






1.1967




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47.357




1.3443




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48.544




0.8806




−0.7652




49.742






1.3407




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47.357




1.2915




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48.544




0.9047




−0.3802




49.742






1.2779




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47.357




1.2688




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48.544




1.1111




−1.1592




49.742






1.403




−1.5009




47.357




1.3875




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48.544




0.7918




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49.742






1.1157




−1.1465




47.357




1.3225




−1.4501




48.544




0.6851




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49.742






1.2013




−0.9351




47.357




1.3775




−1.4208




48.544




1.0511




−0.6849




49.742






1.2397




−1.0153




47.357




1.3539




−1.4426




48.544




0.8675




0.3043




49.742






1.4303




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47.357




1.1905




−1.2866




48.544




1.3339




−1.3596




49.742






1.3161




−1.1758




47.357




1.2706




−1.1233




48.544




1.248




−1.3798




49.742






1.2372




−1.1345




47.357




1.2337




−1.0449




48.544




1.3102




−1.3814




49.742






1.3718




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47.357




1.1512




−1.2206




48.544




1.2789




−1.3887




49.742






1.1563




−1.2125




47.357




1.3811




−1.3588




48.544




1.3439




−1.3289




49.742






1.4266




−1.479




47.357




1.2296




−1.3526




48.544




1.3375




−1.2974




49.742














It will also be appreciated that the airfoil disclosed in the above table may be scaled up or down geometrically for use in other similar turbine designs. Consequently, the coordinate values set forth in Table I may be scaled upwardly or downwardly such that the airfoil section shape remains unchanged. A scaled version of the coordinates in Table I would be represented by X, Y and, optionally, Z coordinate values multiplied or divided by the same constant or number.




While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.



Claims
  • 1. A turbine bucket including a bucket airfoil having an airfoil shape, said airfoil having nominal profile ranging from 10-90% span of the airfoil height substantially in accordance with Cartesian coordinate values of X, Y and Z set forth in Table I wherein Z is a distance in inches from and perpendicular to a plane passing through an axis of rotation of the turbine and wherein X and Y are distances in inches which, when connected by smooth continuing arcs, define airfoil profile sections at each distance Z, the profile sections at the Z distance being joined smoothly with one another to form the complete airfoil shape.
  • 2. A turbine bucket according to claim 1 forming part of a second stage of a turbine.
  • 3. A turbine bucket according to claim 1 wherein said airfoil shape lies in an envelope within ±0.016 inches in a direction normal to any airfoil surface location.
  • 4. A turbine bucket according to claim 1 wherein the airfoil has a shroud adjacent a tip of the airfoil.
  • 5. A turbine bucket including a bucket airfoil having an airfoil shape, said airfoil having an uncoated nominal airfoil profile ranging from 10-90% span of the airfoil height substantially in accordance with Cartesian coordinate values of X, Y and Z set forth in Table I wherein Z is a distance in inches from and perpendicular to a plane passing through an axis of rotation of the turbine and wherein X and Y are distances in inches which, when connected by smooth continuing arcs, define airfoil profile sections at each distance Z, the profile sections at the Z distances being joined smoothly with one another to form the complete airfoil shape, the X and Y distances being scalable as a function of the same constant to provide a scaled-up or scaled-down bucket airfoil.
  • 6. A turbine bucket according to claim 5 forming part of a second stage of a turbine.
  • 7. A turbine bucket according to claim 5 wherein said airfoil shape lies in an envelope within ±0.016 inches in a direction normal to any airfoil surface location.
  • 8. A turbine bucket according to claim 5 wherein the airfoil has a shroud adjacent a tip of the airfoil.
  • 9. A turbine comprising a turbine wheel having a plurality of buckets, each of said buckets including a bucket airfoil having an airfoil shape, said airfoil having a nominal profile ranging from 10-90% span of the airfoil height substantially in accordance with Cartesian coordinate values of X, Y and Z set forth in Table I wherein Z is a distance in inches from and perpendicular to a plane passing through an axis of rotation of the turbine axis and wherein X and Y are distances in inches which, when connected by smooth continuous arcs, define airfoil profile sections at each distance Z, the profile sections at the Z distances being joined smoothly with one another to form the complete airfoil shape.
  • 10. A turbine according to claim 9 wherein the turbine wheel comprises a second stage of the turbine.
  • 11. A turbine according to claim 9 wherein the turbine wheel has 92 buckets and X represents a distance parallel to the turbine axis of rotation.
  • 12. A turbine according to claim 9 wherein each said airfoil shape lies in an envelope within ±0.016 inches in a direction normal to any airfoil surface location.
  • 13. A turbine according to claim 9 wherein the turbine wheel comprises a second stage of the turbine, each said airfoil shape lying in an envelope within ±0.016 inches in a direction normal to any airfoil surface location.
  • 14. A turbine according to claim 9 wherein the turbine wheel comprises a second stage of the turbine, the turbine wheel having 92 buckets and X represents a distance parallel to the turbine axis of rotation.
  • 15. A turbine comprising a turbine wheel having a plurality of buckets, each of said buckets including a bucket airfoil having an airfoil shape, said airfoil having a nominal profile ranging from 10-90% span of the airfoil height substantially in accordance with Cartesian coordinate values of X, Y and Z set forth in Table I wherein Z is a distance in inches from and perpendicular to a plane passing through an axis of rotation of the turbine and wherein X and Y are distances in inches which, when connected by smooth continuous arcs, define airfoil profile sections at each distance Z, the profile sections at the Z distances being joined smoothly with one another to form the complete airfoil shape, the X and Y distances being scalable as a function of the same constant to provide a scaled-up or scaled-down bucket airfoil.
  • 16. A turbine according to claim 15 wherein the turbine wheel comprises a second stage of the turbine.
  • 17. A turbine according to claim 15 wherein the turbine wheel has 92 buckets and X represents a distance parallel to the turbine axis of rotation.
  • 18. A turbine according to claim 15 wherein each said airfoil shape lies in an envelope within ±0.016 inches in a direction normal to any airfoil surface location.
  • 19. A turbine according to claim 15 wherein the turbine wheel comprises a second stage of the turbine, each said airfoil shape lying in an envelope within ±0.016 inches in a direction normal to any airfoil surface location.
  • 20. A turbine according to claim 15 wherein the turbine wheel comprises a second stage of the turbine, the turbine wheel having 92 buckets and X represents a distance parallel to the turbine axis of rotation.
US Referenced Citations (3)
Number Name Date Kind
5980209 Barry et al. Nov 1999 A
6450770 Wang et al. Sep 2002 B1
6461109 Wedlake et al. Oct 2002 B1