The present invention relates to the field of sliding door systems and more particularly to a device and a method enabling using a variable number of wheels in a wheel carriage in such a system.
Automatic doors e.g. sliding doors or revolving doors are commonly used e.g. in commercial, health care and residential applications.
A sliding door system typically comprises door panels attached to wheel carriages running in a sliding track. Due to the high number of repetitions of opening and closing and the considerable weight of the door panels, the wear on the wheels and the wheel carriage in such an application is considerable.
Therefore, metal wheels are often used in this type of applications. However, metal wheels may cause noise when running in the track. An alternative is to use plastic wheels, which are cheaper. A problem with using plastic wheels is that they need to be replaced more frequently and that the procedure of replacing the wheels is complicated and often implies readjustment of the complete door panel. Therefore, wheel replacement typically needs to be assisted by professional staff.
Different doors put different requirements on the wheels and the wheel carriage, due to e.g. varying weight. The average weight of a door panel may be about 60 kg. However, in some application door panels weighing 200-300 kg are used. Different doors put different requirements on the wheels and the wheel carriage. This may cause problems such that the door is not sliding smoothly in the track or that the wheels are worn out very quickly.
Another problem of sliding door systems is that the height adjustment is complicated and thus often inaccurate. Height adjustment typically needs to be performed each time the door has been removed from the sliding track e.g. in connection to wheel exchange.
Hence, it is a general problem that the wheels of a sliding door system are worn out and that the existing methods for exchangeing the wheels of a wheel carriage in a sliding door system are inflexible, expensive and time consuming. Therefore, finding a solution, which mitigates or alleviates the above-mentioned drawbacks, would be most welcome.
With the above description in mind, then, one aspect of the present invention is to provide a method and an arrangement which seeks to mitigate, alleviate, or eliminate one or more of the above-identified deficiencies in the art and disadvantages singly or in any combination.
According to one aspect of the invention, it provides for a second wheel holder, which enables using a variable number of wheels in a wheel carriage in a sliding door system. The invention also relates to and method for exchanging wheels when using a second wheel holder.
More specifically the invention relates to a second wheel holder for a wheel carriage holding a sliding door running in a sliding track, said wheel carriage comprising at least two first wheel connection means each adapted to connect one wheel, characterised in that it comprises:
The invention also relates to a second wheel holder, wherein each second wheel connection means comprises two connection points, adapted to be connected to opposite sides of the wheel.
The invention also relates to a second wheel holder, wherein the second wheel connection means and the attachment means are horisontally aligned.
The invention also relates to a second wheel holder, wherein the attachment means comprises at least one protrusion in the upper side of the second wheel holder with a width corresponding to the thickness of a wheel shaft.
The invention also relates to a second wheel holder, wherein the second wheel connection means comprise at least one recess in the lower side of the second wheel holder with a width corresponding to a thickness of a wheel shaft.
The invention also relates to a second wheel holder, wherein the second wheel holder further comprises:
The invention also relates to a second wheel holder, wherein the attachment means comprises a protrusion on the upper side of each sidewall with a width corresponding to the thickness of a wheel shaft.
The invention also relates to a second wheel holder, wherein the each wheel second connection means comprises a recess in the lower side of each sidewall with a width corresponding to the thickness of a wheel shaft.
The invention also relates to a second wheel holder having a U-shape
The invention also relates to a second wheel holder, wherein the second wheel holder is adapted to attach the wheels by the gravitation force generated by a door panel attached to the wheel carriage.
The invention also relates to a second wheel holder, wherein the second wheel holder is adapted to be attached to the wheel carriage by the gravitation force generated by a door panel attached to the wheel carriage.
The invention also relates to a second wheel holder, wherein the second wheel holder is made from one piece of metal sheet.
The invention also relates to wheel carriage for a sliding door resting in sliding track, comprising:
The invention also relates to wheel carriage, wherein the first and the second wheel connection means comprises two connection points adapted to be connected on opposite sides of the wheel.
The invention also relates to wheel carriage, wherein the second wheel holder is adapted to be attached to the wheel holder and the wheel shaft by the gravitation force of a door panel attached to the door carrier.
The invention also relates to a method for exchanging wheels of a wheel carriage resting in a sliding track, said wheel carriage comprising one wheel holder, at least one secondary wheel holder, at least two wheels and, and one door carrier; wherein the wheel holder comprises at least two first wheel connection means removably connected to the wheels or the second wheel holder at two connection points, wherein the connection points are connected on opposite sides of the wheel or the second wheel holder; and wherein the door carrier is attached to a door panel comprising the steps:
The invention also relates to a method for exchanging wheels of a wheel carriage resting in a sliding track, said wheel carriage comprising one wheel holder, at least two wheels and one door carrier; wherein the wheel holder comprises at least two first wheel connection means removably connected to a wheel at two connection points, wherein the connection points are connected on opposite sides of the wheel; and wherein the door carrier is attached to a door panel, comprising the steps:
The invention is defined by the independent claims. Embodiments are set forth by the dependent claims and by the following description and the drawings.
One effect of the invention is that the second wheel holder enables using a variable number of wheels in a wheel carriage, without any modification to the wheel carriage. Hence, the wear on the wheels will decrease as the force is divided between a more of wheels. Thereby, the wheels do not have to be exchanged that often.
Another effect is that the number of wheels is flexible during the lifetime of the wheel carriage. For example if a heavy door does not slide smoothly after installation with two wheels in each wheel carriage, then the number of wheels may be increased in order to make the door slide smoothly.
Another advantage is that the manufacturer may use the same wheel carriage model for different types of doors, e.g. light and heavy doors, and adopt the number of wheels according to a specific door type.
Another effect is that plastic wheels could be used also for heavy doors, where plastic wheels are normally too weak, e.g. as the number of wheels may be increased.
Another effect is that the second wheel holder contains only one piece and thereby is cheap and easy to manufacture.
Another effect is that the same type of wheels could be used independently on if the second wheel holder is used or not.
Another effect is that the wheels can be easily exchanged.
Another effect is that the use of a second wheel holder implies that the wheel carriage is stabilised in a horisontal direction, which may be advantageous if the door is e.g. exposed to heavy wind.
Further objects and features, of the present invention will appear from the following detailed description of embodiments of the invention, wherein the embodiments will be described in more detail with reference to the accompanying drawings, in which:
a-2b illustrates a wheel carriage according to prior art.
a-b illustrates a wheel carriage.
a-c illustrates a wheel holder.
a-c illustrates a wheel carriage resting in a sliding track.
a-c illustrates height adjustment of a sliding door.
a-b illustrates removing a wheel from a wheel carriage resting in a sliding track.
a-c illustrates a second wheel holder.
a-b illustrates a second wheel holder mounted in a wheel carriage resting in a sliding track.
a-f illustrates removal of the second wheel holder and two wheels from a wheel carriage resting in a sliding track.
It should be added that the following description of the embodiments is for illustration purposes only and should not be interpreted as limiting the invention exclusively to these embodiments/aspects.
Embodiments of the present invention relate, in general, to the field of automatic sliding doors and, in particularly, to a second wheel holder for a wheel carriage of such a system. The invention also relates to a method for exchanging the wheels of a wheel carriage with a second wheel holder. One example of such a system is Besam™ Sliding Door Operator UniSlide.
Embodiments of the present invention will be described more fully hereinafter with reference to the accompanying drawings, in which embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Like reference signs refer to like elements throughout.
The sliding door system 100 further comprises drive means comprising a tooth belt 102, a drive wheel 104 and an electrical motor 103. The electrical motor 103 transmits movement to the door panels 101 by the drive means. The tooth belt 102 is connected to the wheel carriages 300 attached to the upper side of the door panels 101.
a-b shows a wheel carriage 200 according to prior art. The wheel carriage 200 comprises a wheel holder 201, a door carrier 202, a pair of wheels 203, bolts 204, height adjustment arrangement means 205 and locking screws 206. The door carrier 202 is adapted to be attached to the upper side of a door blade 101. The wheel holder 201 holds the wheels 203 adapted to run in the sliding track 106. The wheel holder 201 is slidably attached to the door carrier 202, and locked in a fixed position with the locking screws 206. According to prior art the wheel shafts holding the wheels are bolted, with bolts 204, to the wheel holder 201, which has a planar shape.
In order to exchange the wheels 203 of the wheel carriage 200, when they are worn out or broken, the door needs to be demounted. The entire wheel holder 201 is then removed from the door bracket 202. The entire wheel holder 201 is then exchanged and the door 101 is finally remounted and height adjusted.
A wheel carriage will now be described with references made to the
a-b illustrates a wheel carriage 300. The wheel carriage 300 will now be described in more detail in particular referring to
The wheel holder 310, disclosed in detail in
b shows the wheel holder seen from the long side. The long sides 311 of the wheel holder 310 have one tapering part 316 at each end and a wider part 317 at the middle. The wider part 317 stretches below the sliding track 106, when the wheel carriage 300 is positioned in the sliding track 106. Hence, the wider part of the wheel holder has a C-like shape seen from the short side 313. Each long side 311 further comprises an aperture 315 for receiving a centre shaft 360. The aperture 315 is positioned at the middle portion of each long side 311.
The short side 313 of the wheel holder 310 is open, as disclosed in
The wheels 330 comprise a wheel shaft 331, attached by a ball bearing 332, and a tyre 333, see
The door carrier 320 is a metal sheet bent about 90 degrees, thereby forming an L-shape, when seen from the side, see
The height adjustment means 350 comprises an excenter cam disc 351 with a key grip 352. The excenter cam disc 351 has a central aperture 353 positioned such that the distance from the center of the central aperture 353 to the edge of the excenter cam disc 351 varies.
At the mounted wheel carriage 300, see
a-c illustrates the wheel carriage 300 positioned in a sliding track 106. The wheels 330 rests on the track 106 and the weight of the door panel 101 is carried by the sliding track 106. The wheel holder 310 is positioned around the sliding track 106. The sliding track runs in the opening 318 of the C-shape of the wheel holder. The lower side 314 of the wheel holder 310 is positioned under the sliding track. The wheel holder 310 is attached to the door carrier 320. The horisontal part of the door carrier 320 runs under the sliding track 106, in parallel with the sliding track 106. An antiriser 380 prevents the wheel carriage from running off the track, when the wheel carriage 300 runs in the track. The antiriser 380 is removed before replacing the wheels 330.
a-c illustrates height adjustment of a sliding door resting in a sliding track. In
a-b illustrates how to remove a wheel 330 of the wheel carriage 300 resting in a sliding track. As previously disclosed in
A second wheel holder will now be described with references made to the
a discloses a second wheel holder 800 for attaching additional wheels 330 to the wheel carriage 300 described in
The second wheel holder 800 comprises one attachment means 810, two second wheel connection means 820, two sidewalls 803 and an intermediate wall 804. The second wheel holder 800 is made of a metal sheet bent to a boxlike U-shape. The legs of the U-shape are constituted of the sidewalls 803. The bottom side of the U-shape is constituted by the intermediate wall 804. The other short side, the upper side and the lower side are hollow.
The end portions of the sidewalls 803 are perpendicularly connected to each side of the intermediate wall 804. The sidewalls 803 and the intermediate wall 804 together form a U-shape when seen from above. The sidewalls 803 have a tapering shape at the ends opposite the intermediate wall 804. The tapering shape enables the second wheel holder 800 to fit inside the wheel carriage 300.
The attachment means 810 is adapted to attach the second wheel holder 800 to one of the first wheel connection means 340 of the wheel carriage 300. The attachment means 810 is formed by two connection points 811 positioned opposite each other at the upper side of each sidewall 803. The connection points 811 are protrusions 811 at the upper edges of each sidewall 803, surrounded by two recesses 805, see
The second wheel holder comprises two second wheel connection means 820, each adapted to connect one wheel 330. Each second wheel connection means 820 comprises two connection points 821 positioned opposite each other at the lower side of each sidewall 803. The connection points 821 are positioned on opposite sides of the wheel 330, when the wheel 330 is connected. The connection points 821 are recesses 821 in the lower edges of each sidewall 803, see
The intermediate wall 804 may also be placed e.g. in the middle of the sidewalls 803. The secondary wheel holder 800 would then form an H-shape when seen from above.
a shows the second wheel holder 800 mounted in a wheel carriage 300 resting in a sliding track 106. The body of the second wheel holder 800 is positioned inside the boxlike shape of the wheel holder 310. The wheel holder 310 has indentations 319 adapted to make space for the second wheel holder 800, see
As the wheel shafts 330 and the second wheel holder 800 supports the inside of the wheel holder 310 axially, the use of the second wheel holder 800 stabilises wheel holder 310 in the horisontal direction.
When a second wheel holder 800 is mounted, the protrusions 811 of the attachment means 810 are positioned in the recesses 341 of the first wheel connection means 340 of the wheel holder 310. A wheel 330 is positioned in each of the second wheel connection means 820 of the second wheel holder. Thereby, if two second wheel holders are used, the number of wheels 330 connected to the wheel carriage 300 is increased from two to four. The wheels are added without changing the wheel carriage 300. The second wheel holder 800 does also not affect the height of the wheel carriage 300, including the wheels 330, as the attachment means 810 are located at the same vertical position, represented by the horisontal line 901, as the wheel connection means 820, see
a and 10e illustrates replacing the wheels in a wheel carriage 300 resting in a sliding track, having a second wheel holder 800.
As previously disclosed in
As disclosed in
The tapering parts 316 (see
Due to limited space between the first wheel holder 310 and the door carrier 320, it may be difficult or impossible to remove the second wheel holder 800 with the wheels attached. The inner wheel 330 then has to be disconnected inside the wheel carriage, in order to be able to remove the second wheel holder 800. The second wheel holder 800, including one wheel, is then removed first. The second wheel is removed after removing the second wheel holder. Insertion is then done in the same way.
In step 1103 the wheels and second wheel holder are removed. This is done by lifting the wheel carriage 300, and removing the second wheel holder 800 and the wheels 330 through the short side 313 of the wheel carriage 300, see
The foregoing has described the principles, preferred embodiments and modes of operation of the present invention. However, the description should be regarded as illustrative rather than restrictive, and the invention should not be limited to the particular embodiments discussed above. The different features of the various embodiments of the invention can be combined in other combinations than those explicitly described. It should therefore be appreciated that variations may be made in those embodiments by those skilled in the art without departing from the scope of the present invention as defined by the following claims.
Number | Date | Country | Kind |
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1050746-5 | Jul 2010 | SE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2011/059512 | 6/8/2011 | WO | 00 | 3/27/2013 |
Number | Date | Country | |
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61412274 | Nov 2010 | US |