Patent Application
20230371131
This application claims the benefits of priorities based on Korean Patent Application No. 2021-0085047 filed on Jun. 29, 2021 and Korean Patent Application No. 2022-0077548 filed on Jun. 24, 2022, the entire contents of which are incorporated herein by reference.
One aspect of the present disclosure relates to a secondary battery lamination device using infrared lamps.
The secondary battery can be classified in various ways according to the structure of the electrode assembly. As an example, the secondary battery may be classified into a stack type structure, a winding type (jelly roll type) structure, or a stack/folding type structure. However, in the stack type structure, since the electrode units (positive electrode, separator and negative electrode) constituting the electrode assembly are stacked separately from each other, not only it is very difficult to precisely align the electrode assembly, but also there is a disadvantage that a very large number of processes are required to produce the electrode assembly.
Japanese Publication Patent Application No. 2012-146850 discloses an apparatus for manufacturing an electrode by forming an active material layer on both sides of a belt-typed substrate, wherein a drying portion including a plurality of LEDs (Light Emitting Diodes) emitting infrared light is provided, and a component capable of performing the pressurizing process is provided between the unwinding roll and the winding roll, so that the electrode is manufactured through the pressurizing process after drying. In the above patent, since an electrode lamination is performed only by simple pressurization, the quality of the manufactured electrode may be deteriorated.
Therefore, it is required to develop a technology that can improve the quality of the product as well as process efficiency by performing lamination more efficiently during the electrode manufacturing process.
(Patent Document 1) Japanese Publication Patent Application No. 2012-146850
The inventors of one aspect of the present disclosure have conducted various studies to solve the above problems, and as a result, have confirmed that when heat is applied using an infrared LED heat source portion that includes a plurality of infrared LED lamps with individually controllable output during the lamination process of the electrode laminate using heat and pressure, the adhesive strength and air permeability of the electrode can be made more uniformly, which can improve the reliability of the quality of the electrode.
Accordingly, it is an object of the present invention to provide a secondary battery lamination device using infrared lamps.
In order to achieve the above purpose, one aspect of the present disclosure provides a secondary battery lamination device using infrared lamps, comprising: a laminate moving portion for moving laminates formed by sequentially stacking a positive electrode, a separator and a negative electrode in one direction;
Since the secondary battery lamination device using the infrared lamp according to the present invention can individually control the output of a plurality of infrared LED lamps comprised in the infrared LED heat source portion, it can improve the quality of the electrode and the process efficiency, by making uniform the adhesive strength and air permeability between each layer comprised in the secondary battery manufactured by the lamination process.
In addition, the infrared LED heat source portion can improve the lamination efficiency of the electrode laminate by a relatively short heat source portion compared to a heat source portion in which a general heater is installed, thereby reducing the equipment cost.
In addition, the infrared LED lamp comprised in the infrared LED heat source portion is easy to replace and has a long usage period, thereby improving the process efficiency and reducing the equipment cost.
Hereinafter, the present invention will be described in more detail to help the understanding of the present invention.
The terms and words used in the present specification and claims should not be construed as limited to ordinary or dictionary terms, and should be construed in a sense and concept consistent with the technical idea of the present invention, based on the principle that the inventor can properly define the concept of a term to describe his/her invention in the best way possible.
As used herein, the term “secondary battery lamination device” refers to a device for a lamination process that bonds laminates, which are formed by sequentially stacking a positive electrode, a separator, and a negative electrode, to each other, when manufacturing a secondary battery comprising the positive electrode, the separator and the negative electrode.
As used herein, the term “laminate” refers to a structure in which a positive electrode, a separator, and a negative electrode are simply stacked.
As used herein, the term “lamination” means that a positive electrode, a separator, and a negative electrode comprised in the laminate are bonded by heat and pressure.
As used herein, the term “infrared LED heat source portion” refers to a member comprising a plurality of infrared LED lamps emitting infrared.
One aspect of the present disclosure relates to a secondary battery lamination device using infrared LED lamps, comprising a laminate moving portion for moving a laminate formed by sequentially stacking a positive electrode, a separator and a negative electrode in one direction; an infrared LED (Light-Emitting Diode) heat source portion which is positioned on one side and/or the other side of the laminate moving portion and supplies infrared light to the laminate to bond the positive electrode, the separator and the negative electrode; and a pressurizing portion for pressurizing the laminate bonded by the infrared LED heat source portion while passing through the laminate moving portion.
If infrared light is supplied from the infrared LED heat source portion, the interfaces of the positive electrode, the separator, and the negative electrode included in the laminate are partially melted and changed to a state where adhesion is easy, and then if pressurization is performed from the pressurizing portion, a laminate laminated with high adhesive strength can be obtained. The laminated laminate may comprise a semi-finished battery, that is, the laminated positive electrode, separator, and negative electrode.
Hereinafter, with reference to
Referring to
In one aspect of the present disclosure, the laminate moving portion 10 can move the laminate 11 in one direction, and can supply infrared light to the laminate 11 to bond the positive electrode 11c, the separator 11b, and the negative electrode 11a.
According to one embodiment, the laminate 11 may be a mono cell-type structure in which the separator 11b, the negative electrode 11a, the separator 11b, and a positive electrode 11c are sequentially stacked. In addition, it can be transformed into various forms such as the laminate mono cell as well as the bi-cell.
The laminate moving portion 10 may be in the form of a conveyor belt formed on a second infrared LED heat source portion 22. In this case, the conveyor belt generally refers to a belt-shaped device that continuously moves and/or transports objects, and is not particularly limited as long as it is a conveyor belt commonly used in the art. For example, the conveyor belt that can be applied to the laminate moving portion 10 may include a belt portion that is wound around a first roller and a second roller that are respectively disposed at both ends in the longitudinal direction to rotate. In this case, the longitudinal direction may mean one direction in which the laminate moves.
As the infrared LED heat source portion 20 to be described later is used, the length of the laminate moving portion 10 is shortened compared to when using a conventional heater, thereby increasing the process efficiency and reducing the equipment cost.
Since conventional general heaters apply heat to the laminate by convection, the temperature applied to the laminate may be non-uniform, and thus there was a problem that the quality of the lamination secondary battery had to be adjusted by increasing the surface temperature of the pressurizing portion roller. Since the size of the heater using convection is large, there is a problem that the length of the laminate moving portion 10 itself becomes long.
However, since the infrared LED heat source portion 20 directly applies heat to the laminate using a plurality of infrared LED lamps, it can apply heat to the laminate uniformly even if the length is shorter than that of the laminate moving portion 10 using a heater, and it is easy to control the output of individual infrared LED lamps, thereby facilitating the control of the quality.
For example, in the case of using the infrared LED heat source portion 20 as a heat source in the secondary battery lamination device 1, it is possible to shorten the length of the laminate moving portion 10 to about 50% to 60% or about 58.7% compared to when using a general heater.
In one aspect of the present disclosure, the infrared LED (Light-Emitting Diode) heat source portion 20 may supply infrared light to the laminate 11, which is moved in one direction through the laminate moving portion 10, to bond the positive electrode 11c, the separator 11b, and the negative electrode 11a comprised in the laminate 11.
Referring to
The infrared LED heat source portion 20 may comprise a plurality of infrared LED lamps (L), and the plurality of infrared LED lamps (L) included in the first infrared LED heat source portion 21 and the second infrared LED heat source portion 22 may be arranged symmetrically with respect to the laminate moving portion 10.
The plurality of infrared LED lamps (L) may be individually operated. In this case, the individual operating may mean that lamps are individually turned on/off or that their output is individually regulated. Therefore, when the laminate 11 is moved by the laminate moving portion 10, the output of the infrared LED lamp (L) may be individually controlled so that the laminate 11 is uniformly adhered and the uniformity of air permeability is improved, thereby improving the reliability of the quality of the manufactured electrode. In addition, due to the individual operating of the plurality of infrared LED lamps (L), the maintenance time of the secondary battery lamination device can also be shortened.
The infrared LED lamps(L) may be arranged adjacent to each other in a line in the laminate moving portion 10 in a direction perpendicular to the laminate moving direction (→). The infrared LED lamps (L) arranged in a line like this are called a LED line (LL), and a plurality of LED lines (LL) may be arranged in a direction parallel to the laminate moving direction (→), and a plurality of LED lines (LL) may be arranged adjacent or spaced apart from each other at regular intervals.
For example, the total number of LED lamps (L) comprised in the array in which the number of infrared LED lamps (L) arranged adjacently in one LED line (LL) is a (wherein, a is an integer greater than or equal to 1) and the number of the arranged LED lines (LL) is b (wherein, b is an integer greater than or equal to 1) may be n (wherein, n = a x b). At this time, the longitudinal length of the array comprising the n LED lamps (L) is called an overall length (OL) and the lateral length is called an overall width (OW).
When such an arrangement of the LED lamps (L) is referred to as one set, the first infrared LED heat source portion 21 may comprise an arrangement of 1 set or more or 1 to 5 sets of infrared LED lamps.
In one aspect of the present disclosure, the pressurizing portion 30 may include a lamination roller 31. The lamination roller 31 may pressurize the laminate 11 that has passed through the laminate moving portion 10 to obtain a battery. The lamination roller 31 includes a pair of rollers and means rollers capable of laminating laminates passing between the pair of rollers. The lamination roller 31 may be used without limitation as long as it is commonly used rollers in the art.
At this time, the pressure applied to the laminate 11 that has passed through the laminate moving portion 10 is not particularly limited as long as the pressure is sufficient to manufacture a secondary battery by bonding the laminate 11. For example, the pressure of about 900 to 1000 kg may be applied by appropriately adjusting the pressurization pressure in consideration of the adhesive strength, the air permeability, and the process efficiency of the secondary battery.
Referring to
In addition, the secondary battery lamination device 1 comprises fan sheets 40 comprising the upper fan sheet 41 and the lower fan sheet 42 formed adjacent to the first infrared LED heat source portion 21 and the second infrared LED heat source portion 22. The upper fan sheet 41 and the lower fan sheet 42 comprises a plurality of fans 41a, 41b, 41c, 42a, 42b, and 42c, respectively. The plurality of fans 41a, 41b, 41c, 42a, 42b, and 42c may cool the infrared LED heat source portion 20 to prevent overheating. Since the fan sheet 40 is for cooling the infrared LED heat source portion 20, the fan sheet 40 may be coupled to the infrared LED heat source portion 20 without being spaced apart or may be spaced apart from the infrared LED heat source portion 20 by a predetermined interval or less to exhibit a cooling effect.
In addition, the secondary battery lamination device 1 comprises an electronic box 50 which comprises a control portion for controlling the operation of each component comprising the laminate moving portion 10, the infrared LED heat source portion 20, the pressurizing portion (not shown) and the fan sheet 40 as described above. The electronic box 50 comprises the upper electronic box 51 and the lower electronic box 52, and the upper electronic box 51 may be formed adjacent to the first infrared LED heat source portion 21 and the upper fan sheet 41, and the lower electronic box 52 may be formed to be spaced apart from or coupled to the second infrared LED heat source portion 22 and the lower fan sheet 42.
A secondary battery in the form of a semi-finished product may be manufactured using the secondary battery lamination device according to the present invention. The battery in the form of the semi-finished product may include a positive electrode, a separator and a negative electrode.
Since the secondary battery lamination device can control the operation of individual infrared LED lamps by using the infrared LED heat source portion, the maintenance of the infrared LED heat source portion is easy, and the adhesive strength and the air permeability between the positive electrode, the separator and the positive electrode included in the battery can be improved.
In addition, the infrared LED heat source portion may improve the lamination efficiency of the electrode laminate by the heat source portion having a relatively short length, as compared to the heat source portion where a general heater is installed, thereby reducing the equipment cost.
In addition, the infrared LED lamp comprised in the infrared LED heat source portion can be easily replaced and used for a long period of time, thereby improving the process efficiency and reducing the equipment cost.
For example, if the temperature sensed through the first temperature detection sensor connection portion 60a of the positive electrode 11a is low, the output of the corresponding individual infrared LED lamp can be controlled to raise the temperature of the first temperature detection sensor connection portion 60a.
As described above, the secondary battery lamination device according to the present invention has the advantage of being able to independently control the output of individual infrared LED lamps by sensing the temperature of the laminate in real time.
In the above, although the present invention has been described by way of limited embodiments and drawings, the present invention is not limited thereto, and it is apparent to those skilled in the art that various modifications and variations can be made within the equivalent scope of the technical spirit of the present invention and the claims to be described below.
1: Secondary battery lamination device
10: Laminate moving portion
11: Laminate
11
a: Negative electrode
11
b: Separator
11
c: Positive electrode
20: Infrared LED heat source portion
21: First infrared LED heat source portion
22: Second infrared LED heat source portion
30: Pressurizing portion
31: Lamination roller
40: Fan sheet
41: Upper fan sheet
42: Lower fan sheet
41
a, 41b, 41c: Upper fan
42
a, 42b, 42c: Lower fan
50: Electronic box
51: Upper electronic box
52: Lower electronic box
60: Temperature sensor connection portion
60
a: First temperature sensor connection portion
60
b: Second temperature sensor connection portion
60
c: Third temperature sensor connection portion
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2021-0085047 | Jun 2021 | KR | national |
| 10-2022-0077548 | Jun 2022 | KR | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/KR2022/009092 | 6/27/2022 | WO |
