The present invention relates to a lock system that uses a blacker pin to either block movement of a locking mechanism or allow movement of the locking mechanism; more particularly, a lock system including a solenoid assembly that uses a blocking pin and a secondary blocking mechanism to prevent unauthorized retraction of the blocking pin through use of an external magnet.
It is common for individuals to store money, documents, firearms and other valuables within protective enclosures, such as safes, to restrict access to these items. Due to the nature of items stored in protective enclosures, there are instances in which persons seek to gain access to the interior of the protective enclosures without permission. Access to the interior of the protective enclosure is typically provided via a hinged door which has been adapted to selectively permit access to only authorized individuals. Historically, a locking mechanism operates in conjunction with one or more bolts to enable this selective accessibility.
A solenoid assembly may be positioned within the door of the protective enclosure and may be operably associated with the locking mechanism to move the locking mechanism, or allow the locking mechanism to be moved manually using a handle, between a locked position which secures the door in the closed position, and an unlocked position which allows the door to be moved to the open position.
A keypad assembly may be positioned on the front surface of the door and may be configured for actuating the solenoid assembly upon entry of a pre-established alpha/numeric sequence using the keypad assembly. This allows the locking mechanism to selectively disengage the door from the housing so that door the can be moved to the open position. Furthermore, a power source, such as a battery, may be located within the door and may be electrically connected to the keypad assembly and the solenoid assembly to provide the necessary power for operation of the keypad assembly and the solenoid assembly.
While the solenoid assembly may prevent unauthorized access to the enclosure interior under normal conditions, the solenoid assembly may be compromised by aggressive unauthorized attempts to access the interior. For instance, in certain orientations, the solenoid assembly may be actuated through an impact (such as by dropping or striking the enclosure body) to “bounce” the solenoid assembly such that the locking mechanism may be moved to the unlocked position without requiring an authorized access code being entered into the keypad. To alleviate the potential for a “bounce” attack, the solenoid assembly may be oriented such that the solenoid blocking pin is axially positioned normal to the front face of the door. This normal orientation, however, may be susceptible to manipulation using an external magnet, such as a rare earth magnet. That is, a magnet of sufficient magnetic field strength may be positioned proximate the external face of the door so as to provide sufficient drawing force to draw the solenoid blocking pin to an unlocked state and thereby allow the locking mechanism to move to the unlocked position.
Accordingly, there exists a need for a lock system that prevents the enclosure from being unlocked by using an external magnet. The present invention addresses this as well as other needs.
In one aspect, a lock system for an enclosure including a housing and a door is provided. The housing defines an interior compartment and includes an access opening. The door is configured for being disposed in the access opening when in a closed position and the lock system is coupled to at least one of the housing or the door. The lock system comprises a locking mechanism configured for being selectively disposed in a locked position and an unlocked position. The locked position prevents the door from being moved from the closed position and the unlocked position allows the door to be moved from the closed position to allow access to the interior compartment. A first magnetizable blocking pin is configured for moving along a first linear path between a first blocking position and a first unblocking position. The first blocking pin prevents the locking mechanism from being moved to the unlocked position when disposed in the first blocking position. A first biasing mechanism is coupled with the first blocking pin. The first biasing mechanism imposes a first force on the first blocking pin in a first direction to place the first blocking pin in the first blocking position. A solenoid mechanism has an energized state and an unenergized state, The solenoid mechanism imposes a second force on the first blocking pin in a second direction opposite to the first direction in the energized state so that the first blocking pin is placed in the first unblocking position. The second force is greater than the first force. A second magnetizable blocking pin is configured for moving along the first linear path between a second blocking position and a second unblocking position. The second blocking pin remains in contact with the first blocking pin when the solenoid mechanism is in the unenergized state. A second biasing mechanism is coupled with the second blocking pin, wherein the second biasing mechanism imposes a third force on the second blocking pin in the first direction to place the second blocking pin in the second unblocking position. The third force maintains the second blocking pin in the second unblocking position so that the second blocking pin is separated from the first blocking pin when the solenoid mechanism is in the energized state to allow the locking mechanism to be moved to the unlocked position.
In another aspect, a secondary blocking mechanism for a lock system for an enclosure is provided, The enclosure includes a housing and a door, wherein the housing defines an interior compartment and includes an access opening. The door is configured for being disposed in the access opening when in a closed position. The lock system is coupled to at least one of the housing or the door and comprises a locking mechanism, a first magnetizable blocking pin, a first biasing mechanism, and a solenoid mechanism. The locking mechanism is configured for being selectively disposed in a locked position and an unlocked position, wherein the locked position prevents the door from being moved from the closed position and wherein the unlocked position allows the door to be moved from the closed position to allow access to the interior compartment. The first magnetizable blocking pin is configured for moving along a first linear path between a first blocking position and a first unblocking position, The first blocking pin prevents the locking mechanism from being moved to the unlocked position when disposed in the first blocking position. The first biasing mechanism is coupled with the first blocking pin and imposes a first force on the first blocking pin in a first direction to place the first blocking pin in the first blocking position. The solenoid mechanism has an energized state and an unenergized state wherein the solenoid mechanism imposes a second force on the first blocking pin in a second direction opposite to the first direction in the energized state so that the first blocking pin is placed in the first unblocking position. The second force is greater than the first force. The secondary blocking mechanism comprises a second magnetizable blocking pin configured for moving along the first linear path between a second blocking position and a second unblocking position. The second blocking pin remains in contact with the first blocking pin when the solenoid mechanism is in the unenergized state. A second biasing mechanism is coupled with the second blocking pin and imposes a third force on the second blocking pin in the first direction to place the second blocking pin in the second unblocking position. The third force maintains the second blocking pin in the second unblocking position so that the second blocking pin is separated from the first blocking pin when the solenoid mechanism is in the energized state to allow the locking mechanism to be moved to the unlocked position.
In yet another aspect, a method of selectively securing an enclosure using a lock system is provided, wherein the enclosure includes a housing and a door and the housing defines an interior compartment and includes an access opening while the door is configured for being disposed in the access opening when in a closed position. The lock system includes a locking mechanism, a first magnetizable blocking pin, a first biasing mechanism, a solenoid mechanism, and a secondary blocking mechanism. The locking mechanism is configured for being selectively disposed in a locked position and an unlocked position, wherein the locked position prevents the door from being moved from the closed position and wherein the unlocked position allows the door to be moved from the closed position to allow access to the interior compartment. The first magnetizable blocking pin is configured for moving along a first linear path between a first blocking position and a first unblocking position. The first blocking pin prevents the locking mechanism from being moved to the unlocked position when disposed in the first blocking position. The first biasing mechanism imposes a first force on the first blocking pin in a first direction to place the first blocking pin in the first blocking position. The solenoid mechanism has an energized state and an unenergized state, wherein the solenoid mechanism imposes a second force on the first blocking pin in a second direction opposite to the first direction in the energized state so that the first blocking pin is placed in the first unblocking position. The second force is greater than the first force. The secondary blocking mechanism includes a second magnetizable blocking pin and a second biasing mechanism. The second blocking pin is configured for moving along the first linear path between a second blocking position and a second unblocking position. The method comprises placing a magnet adjacent to the lock system when the solenoid mechanism is in the unenergized state; imposing a magnetic force on the first blocking pin and the second blocking pin in the second direction using the magnet; and magnetizing the first blocking pin and the second blocking pin using the magnet so that the first blocking pin and the second blocking pin are coupled with one another, wherein the second biasing mechanism imposes a third force on the second blocking pin in the first direction to place the second blocking pin in the second unblocking position and the first blocking pin in the first blocking position to place the locking mechanism in the locked position, and wherein the third force is greater than the magnetic force.
Additional objects, advantages and novel aspects of the present invention will be set forth in part in the description which follows, and will in part become apparent to those in the practice of the invention, when considered with the attached figures.
The accompanying drawings form a part of the this specification and are to be read in conjunction therewith, wherein like reference numerals are employed to indicate like parts in the various views, and wherein:
Referring now to the drawings in detail, and initially to
Housing 12 may include a bottom wall 24, a top wall 26, a rear wall 28, and first and second opposing side walls 30, 32 extending between bottom wall 24 and top wall 26. Bottom wall 24, top wall 26, rear wall 28, and first and second opposing side walls 30, 32 define interior compartment 18 which may be used to store documents, firearms and other valuables. An access opening 34 is defined by bottom wall 24, top wall 26, rear wall 28, and first and second side walls 30, 32. Access opening 34 is configured for receiving door 14 when in the closed position, and allowing access to interior compartment 18 when door 14 is in the open position.
As best seen in
Locking mechanism 20 may be mounted to door 14 to selectively secure door 14 to housing 12. For example, locking mechanism 20 may include one or more locking bolts 22 configured to be selectively positioned in a locked (extended) position (
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In order to prevent unauthorized access to interior compartment 18, lock system 11 may further include a fence 66 and a solenoid assembly 68 that control whether lock actuator 50 can be used to retract or extend bolts 22. In particular, gear 52 include a plurality of teeth that are meshed with corresponding teeth formed in fence 66, whereby fence 66 translates in a first direction 67 upon rotation of spindle 58 via handle 54. First direction 67 may lie in an x-y plane, which may be generally parallel to at least a portion of exterior surface 56 of door 14. Fence 66 is configured to interact with solenoid assembly 68, wherein the position of one or more components within solenoid assembly 68 determines whether handle 54 and spindle 58 can be rotated to unlock locking mechanism 20. In one embodiment, a keypad assembly 70 (see
It should be noted that a prior art locking mechanism employing a solenoid assembly may be susceptible to external attacks to allow unauthorized access to the enclosure's interior. One such attack may be through an impact upon the enclosure of sufficient force that the solenoid blocking pin retracts without the solenoid coil being supplied with electrical current, This type of “bounce” attack may be minimized by aligning the solenoid assembly so that the movement of the solenoid pin is normal to the external surface of the door of the enclosure, such as that shown in
An example of an external magnet attack is shown generally in
In accordance with an aspect of the present invention, as best seen in
As best seen in
While the above descriptions disclose cap 94 configured to restrict movement of second blocking pin 92 in direction 81 to the unblocking position due to the bias of biasing mechanism 96, it should be understood that other or additional travel limiting mechanisms may be employed. By way of example, and by no means limiting specifically thereto, second blocking pin 92 may define a recess configured to engage a post defined on cover 98 or other portion of door 14. The recess may be defined within the body of second blocking pin 92 so that the recess does not extend to either end of the pin. In this manner, second blocking pin 92 may reciprocally travel in directions 69 and 81 a distance defined by the length of the recess, with the post impacting the recess wall and preventing any further travel of the pin in that direction. Similarly, aperture 100 on cover 98 may be proportioned to reside within a circumferential valley defined within second blocking pin 92 where opposing ends of second blocking pin 92 have a greater diameter that aperture 100, As a result, travel of the pin is limited to the length of the circumferential valley until either end of second blocking pin 92 impacts cover 98. Other travel limiting configurations may also be suitably employed, and such additional travel limiters are to be considered within the teachings of the present invention.
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The foregoing description of the preferred embodiment of the invention has been presented for the purpose of illustration and description. It is not intended to be exhaustive nor is it intended to limit the invention to the precise form disclosed. It will be apparent to those skilled in the art that the disclosed embodiments may be modified in light of the above teachings. The embodiments described are chosen to provide an illustration of principles of the invention and its practical application to enable thereby one of ordinary skill in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. Therefore, the foregoing description is to be considered exemplary, rather than limiting, and the true scope of the invention is that described in the following claims.