The present invention relates to a technique for inspecting a secondary battery such as a lithium-ion battery.
As a method of inspecting the internal state of a secondary battery, an AC impedance analysis method based on a frequency response analysis (FRA) method is well known, and a method of applying an equivalent circuit model to decompose the secondary battery into time-constant elements in order to interpret various internal reactions of the secondary battery is established.
Patent Literature
However, multipoint measurements from a high frequency range of about 10 kHz up to a low frequency range of about 10 mHz to 100 mHz are required for the AC: impedance analysis. Therefore, the inspection of the secondary battery takes a long time. Further, since a dedicated measuring device is required, it is difficult to put the method into practical use in such a scene that a short takt time is prerequisite such as a mass production line. Although an inspection machine having a certain degree of accuracy in a short time is required upon mass production shipment inspection of secondary batteries and product acceptance inspection, since the characteristics of each battery is changing depending on the operating state of the battery (such as voltage (SOC). operating current, and battery temperature), inspection must be performed by setting constant conditions. Therefore, an inspection device with good reproducibility is desired. Although pass/fail determination criteria are set from a statistical population distribution in the mass production line or the like, such settings are possible only when the inspection conditions are fixed, and there were hardly any methods of being able to determine pass/fail of a secondary battery on the market.
Therefore, the object of the present invention is to provide a secondary battery inspection device or the like capable of improving inspection accuracy while simplifying the inspection of a secondary battery.
A secondary battery inspection device according to the present invention includes:
It is preferred that the model parameter setting element individually identities the value of the model parameter based on each of a plurality of sampling periods, respectively, the voltage estimation element estimates a plurality of model output voltages as voltage change forms respectively output from a plurality of specified models when the impulse current is input to the plurality of specified models as individual secondary battery models with the values of the model parameter identified by the model parameter setting element, and
It is also preferred that the secondary battery inspection device further includes a temperature compensation element which recognizes a measurement result of temperature of the secondary battery.
(Configuration of Secondary Battery Inspection Device)
A secondary battery inspection device 100 as one embodiment of the present invention illustrated in
The secondary battery inspection device 1(00 includes an C)CV detection element 102, a subtraction element 104, a temperature compensation element 110. a first sampling period output element 111. a first model parameter setting element 112, a first voltage estimation element 114, a first division element 116, a second sampling period output element 121, a second model parameter setting element 122, a second voltage estimation element 124, a second division element 126, a first evaluation element 142, a second evaluation element 144, and a third evaluation element 146.
(Secondary Battery Model)
Each of the secondary battery models is a model representing voltage V(t) output from a secondary battery 200 when current I(L) is input to the secondary battery 200. The voltage V(t) is defined by equation (01i using an open circuit voltage OCV of the secondary battery 200 and a transfer function H(t) of the internal resistance.
V(t)=OCV+H(t)·I(t) (01)
The transfer function H(t) of an equivalent circuit model of the internal resistance of the secondary battery is defined by equation (02).
[Math. 1]
H(t)=Ho(t)+Σi=1mHl(t)+Hw(t)+Ht(t) (02)
“H0(t),” “H1(t),” “Hw(t).” and “HL(t)” are defined by parameters representing the characteristics of the internal resistance of the secondary battery.
In
The transfer function hI-(z) of the resistance R, is defined by equation (10). In
H0(z)=R0 (10)
The dependency of R0 on temperature 0 is predetermined according to the equation (10) based on the measurement results of Nyquist plots of a reference secondary battery at different temperatures 0 (see
The transfer function H,(z) of the i-th RC parallel circuit is defined by equation (20) as an IIR (Infinite Impulse Response) system. In
Hi(z)=(b0+biz−1)/(1+aiz−1 ) (20)
A transfer function Hi(s) of the i-th RC parallel circuit in an s region is expressed by equation (21).
Hi(s)=RAI(+zis) (where z, =1/RiCi) (21)
When the transfer function H,(s) is bilinear-transformed (s -+(2/T)(1--z)/(1+z-) (where T is a sampling period)), the transfer function Hi(z) of the i-th RC parallel circuit in a z region is expressed by equation (22).
Hi(z)={Ri/(1+2ti/T)+R1/(1+2ti/T)z −1}/{1+(1-2ti/T)/(1+2ti/T)z−1} (22)
From a comparison between the equations (20) and (22), each of coefficients bo,, bi. and ai in the IIR transfer function is defined by each of equations (221) to (223), respectively.
b0=RJ(1+2/T) (221)
b1=R1/(1+2ti/T) (222)
ai=−{1+(1·2ti/T)} (223)
The dependencies of R1 and C1 on temperature 0 are predetermined according to the equation (21) based on the measurement results of Nyquist plots of the secondary battery at different temperatures 0 (see
The transfer function Hr(.z) of the coil L is defined by equation (30) as the transfer function of the IIR system. In
HL(z)=(2L0/T)(1 −z−1)/(1+z−1) (30)
A transfer tunction Hi(s) of the coil L in the s region is expressed by equation (31).
HL(s)=sL0 (31)
When the transfer function Hi.(s) is bilinear-transformed, the transfer function HL-(z) of the coil L in the z region is represented by equation (32).
HL(z)={2L0/T−2L0/Tz−1}/(1+z−1) (32)
From a comparison between the equations (30) and (32), each of the coefficients b0, bi, and ai in the IIR transfer function is detined by each of equations (321) to (323), respectively.
b0=2L0T (321)
bi=−2L0/T (322)
ai=−1 (323)
The dependence of L0 on temperature θ is predetermined according to the equation (31) based on the measurement results of Nyquist plots of the reference secondary battery at each of different temperatures θ (see
In other words, each of the coefficients b0 and bi that define the transfer function Hi(z) of the coil L is defined as a dependent variable or a multivariable function when the temperature θ and sampling frequency Tare taken as main variables.
The transfer function I-wiz) of the Warburg impedance Wo is defined by equation (40) as a transfer function of a FIR (Finite Impulse Response) system. In FIG. 3D, a block diagram representing the transter function Hw(z) of the Warburg impedance W0 is illustrated.
Math. 2
Hw(z)=Σk=0n hiz−k (40)
A transfer function Iw(s) of the Warburg impedance Wu in the s region is represented by equation (41).
Hw(s)=Rwtanh(sTw/(sTw)P (41)
When the transfer function Ht.(s) is bilinear-transformed, the transfer function Hw(z) of the Warburg impedance Wo in the z region is represented by equation (42).
Hw(z)=Rwtanh[(2Tw/T)(1·z−1)/(1+z−1)]/{(2Tw/T)(1−z−1)/(1+z−1)}P (42)
Thus, from a comparison between the equations (40) and (42), it is found to be difficult to determine each of the coefficient lhi in the FIR transfer function, respectively. Therefore, the dependencies of Rw, Tw, and p on temperature θ are determined according to the equation (41) based on the measurement results of Nyquist plots of the reference secondary battery at each of different temperatures U (see
In
A value of ReZ when -ImZ=0 (
The approximate curve of the complex impedance Z of the secondary battery. which is represented by solid Nyquist plots in
(Secondary Battery Inspection Method)
An inspection method of the secondary battery 200 executed by the secondary battery inspection device 100 having the configuration mentioned above will be described.
The impulse current 1(t). the voltage V(t), and the temperature 0(t) of the secondary battery 200 are measured by a current sensor S1, a voltage sensor S2, and a temperature sensor SO, respectively, when the impulse current I(t) is applied by a charge/discharge device 300 to the secondary battery 200 to be inspected.
the measurement result of the temperature 0(t) of the secondary battery 200 is input to the temperature compensation element 110, and a temperature compensation model parameter according to the measurement result is output from the temperature compensation element 110. Specifically, values Ro(θ), Ri(θ), Ci(θ), Lo(θ), Rw(θ) Tw(θ), and p(θ) of the parameters R0 (see the equation (10)). R, and Ci(see the equation (21)),1 La (see the equation (31)). and Rw and Tw (see the equation (41)) according to the temperature θ are determined. These model parameters can be determined as average values of a good product population from mass-produced products of secondary batteries, and used as a reference model for pass/fail determination.
The temperature compensation model parameter is input from the temperature compensation element 110 to the first model parameter setting element 112, and the IIR model parameters b0(θ, Ti), bi(θ, T1), and ai(θ, T1) are determined by the first model parameter setting element 112 based on the temperature compensation model parameters Ri(θ) and Ci(θ) according to the first sampling period Ti (see the equations (221) to (223)). The IIR model parameters b0(θ, T1), bi(θ, T1), and ai(θ,T1). To are determined by the first model parameter setting element 12 based on the temperature compensation model parameter Lo(θ) according to the first sampling period Ti (see the equations (0.321) to (323)). The FIR model parameter hk(0, Ti) is determined by the first model parameter setting element 112 based on the temperature compensation model parameters Rw(0, Ti), Tw(O, To, and p(O, Ti) according to the first sampling period T: (see the equation (40)). 100571 The voltage V(t) of the secondary battery 200 is inferred by the first voltage estimation element 114 based on the measurement result of the impulse current 1(t) ofthe secondary battery 200 according to the secondary battery model defined by the transfer function Hit) according to the first sampling period Ti as a short period (for example, about 10 ms) (see the equation (01)). In
The temperature compensation model parameter is input from the temperature compensation element. 110 to the second model parameter setting element 122, and the IIR model parameters bo(0, T2), bi( ), T2), and a,(0, T2) are determined by the second model parameter setting element 122 based on the temperature compensation model parameters R1(θ) and C( ) according to the second sampling period T2 (see the equations (221) to (223)). The IIR model parameters bo(8. T?), bi(O, T2), and ai(9. T?) are determined by the second model parameter setting element 122 based on the temperature compensation model parameter 140) according to the second sampling period T2 (see the equations (321) to (323)). The FIR model parameter hk(0. T2) is determined by the second model parameter setting element 122 based on the temperature compensation model parameters Rw(0, T--). Tw(0, T2), and p(0, T2) according to the second sampling period T2 (see the equation (40)).
The voltage V(t) of the secondary battery 200 is inferred by the second voltage estimation element 124 based on the measurement result of the impulse current I(t) of the secondary battery 200) according to the secondary battery model detined by the transfer function HWt) according to the second sampling period T2 as a long period (for example, about 1 s) (see the equation (01)). In
The voltage V(t) of the secondary battery 20(0 is input to the secondary battery inspection device 100, and the open circuit voltage OCV(t) of the secondary battery 200 is detected by the OCV detection element 102 based on input A concerned. Then, a difference C=A−B of input A=V(t) and output B=(OV(t) of the OCV detection element 10Y2 is output by the subtraction element 104. The difference C is illustrated by the down arrow C in each of
The difference C is input from the subtraction element 104 to the division element 116, and the estimation result D of the voltage V(t) of the secondary battery 200 is input from the first voltage estimation element 114 to calculate a ratio C/D of both inputs.
CID at each point of time in a first period (see
C/D at each point of time in a second period (see
The difference C is input from the subtraction element 104 to the division element 126, and the estimation result E of the voltage V(t) of the secondary battery 200 is input from the second voltage estimation element 124 to calculate a ratio of C/E of both inputs.
C/E at each point of time in a third period (see
The evaluation results of the first evaluation element 142, the second evaluation element 144, and the third evaluation element 146 are output to an output interface wired or wirelessly connected to the secondary battery inspection device 100.
Each of the first evaluation element 142, the second evaluation element 144, and the third evaluation element 146 can make the determination with one measurement to estimate which component of the secondary battery is the cause of a failure depending on the combination of the determination results.
According to the secondary battery inspection device 100 of the present invention and the secondary battery inspection method executed thereby, for example, as illustrated in Table 1, when the determination result of C/D related to the first evaluation section has a relation to a first determination reference value y1 as expressed in equation (51), it is evaluated to be “OK (the resistance value of the cell constituent material is within a reference range).” while when the determination result of CD does not have the relation expressed in the equation (51), it is evaluated to be “NG (the resistance value of the cell constituent material exceeds the reference).”
1−γ1<C/D<1+γ1 (51)
Further, as illustrated in Table 1, when the determination result of C/D related to the second evaluation section has a relation to a second determination reference value y2 as expressed in equation (52). it is evaluated to be “OK (there is no abnormality in reactivity between the positive electrode and the negative electrode),” while when the determination result of C/D does not have the relation expressed in the equation (52), it is evaluated to be “NO (there is abnormality in reactivity between the positive electrode and the negative electrode).”
1−γ2<C/D<1+72 (52)
Further, as illustrated in Table 1, when the determination result of C/E related to the third evaluation section has a relation to a third determination reference value f3 as expressed in equation (53). it is evaluated to be “OK (there is no shortage of electrolyte, no deterioration of the electrolyte, or the like),” while when the determination result of C/E does not have the relation expressed in the equation (53), it is evaluated to be “NG (there is a shortage of electrolyte, a deterioration of the electrolyte, or the like).”
1-γ3<CID <1+γ3 (53)
Thus, according to the present invention, not only can the pass/fail determination of the secondary battery be simply made but also it can be estimated which of components of the secondary battery causes a problem by one measurement.
The evaluation results may be transmitted from the secondary battery inspection device 100 to a client such as a smartphone, a tablet terminal, or a personal computer, and output to and displayed on an output interface (display) that constitutes part of the client. Thus, since a defect factor can also be estimated while facilitating the inspection of the secondary battery 20. not only can the inspection accuracy be improved, but also a user of the client who engages in the production process can get smooth feedback.
Number | Date | Country | Kind |
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2020-071765 | Apr 2020 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/011440 | 3/19/2021 | WO |