The present invention relates to the field of refrigeration. More specifically, the present invention provides a secondary cooling apparatus and method for cooling a refrigerator.
Throughout the years, new features in refrigerators demand cooling, such as ice makers and water chillers have been incorporated into household refrigerators. As these features have evolved in terms of location, size, capacity and efficiency, new ways of providing refrigeration must be developed. Recently, much effort has been spent on cooling these features with cold air stream-based solutions. However, cold air stream-based solutions typically do not provide enough cooling capacity to refrigerator features, whether within the refrigerator or on the door, thus limiting their capacity and performance. Therefore, a need has been identified in the art to provide a secondary cooling loop for cooling features such as ice maker, water chiller, and/or other compartment within the refrigerator on the door.
There also have been considerable efforts recently to maximize the storage space in the fresh food and freezer compartments of a refrigerator. Some of these efforts focus on changing the size and position of the ice maker, either located in the freezer or fresh food compartment, but have limited ice production rates. Therefore, a need has been identified in the art to provide the consumer with the option of adding/removing different size and capacity module ice makers or other features, such as a water chiller, chilled compartment, or the like.
The present invention addresses these needs and other needs in the art to provide secondary cooling within the refrigerator or on the door of the refrigerator.
The present invention relates to a secondary cooling apparatus and method for providing cooling to one or more features in a refrigerator. In one aspect of the present invention, a refrigerator having one or more evaporator systems adapted to provide cooling to one or more features of the refrigerator is disclosed. The refrigerator includes a cabinet having a door, a first cooling loop in the cabinet, and a secondary cooling loop cooled by the first cooling loop. The secondary cooling loop is adapted to cool one or more of the features in the cabinet or on the door of the refrigerator. In a preferred form, the refrigerator also includes a fluid reservoir cooled within a freezer or evaporator compartment, wherein the cooled fluid from the fluid reservoir is transferred to a heat exchanger associated with an ice maker, a thermosyphon or heat pipe transfers cooling from a freezer or evaporator compartment to a heat exchanger associated with an ice maker, a cooling line of the first or secondary cooling loop passes through an interface attaching the door to the cabinet to provide cooling to an ice maker and/or water chiller on the door, and a first coupler is adapted to mate with a secondary coupler of the secondary cooling loop, whereby cold liquid in the first cooling loop cools the first coupler to conductively cool the secondary coupler and liquid passing therethrough.
In another aspect of the present invention, a refrigerator having at least two evaporator systems adapted to provide cooling to one or more features of the refrigerator is disclosed. The refrigerator includes a cabinet having a door, a first cooling loop having a freezer compartment evaporator and a refrigerator compartment evaporator in fluid communication with the freezer compartment evaporator, and a secondary cooling loop cooled directly or indirectly by the first cooling loop to provide cooling to the one or more features in the cabinet or on the door of the refrigerator. In a preferred form, the refrigerator includes the secondary cooling loop in fluid connection with the first cooling loop before or after the refrigerator compartment evaporator to provide cooling to an evaporator on the door to cool an ice maker, heat exchanger, water chiller, and/or other compartment. The refrigerator compartment evaporator is conductively coupled with an ice maker, whereby the ice maker forms a coupled or direct extension of the refrigerator compartment evaporator.
In yet another aspect of the present invention, a refrigerator having one or more evaporator systems adapted to provide cooling to one or more features of the refrigerator is disclosed. The refrigerator includes a cabinet having a door, a first cooling loop with the one or more evaporator systems, and a heat exchanger of one of the evaporator systems being coupled with one of the features. The features are adapted to form a coupled or direct extension of the heat exchanger. In a preferred form, the heat exchanger includes a refrigerator compartment heat exchanger permanently coupled with an ice maker heat exchanger. This feature is adapted to couple to and de-couple from the heat exchanger to provide modularity of an ice maker or other component.
A new method for providing cooling in a refrigerator to one or more features in a compartment or on a door of the refrigerator is disclosed. The method includes providing a first cooling loop within the refrigerator, cooling a secondary cooling loop directly or indirectly with the first cooling loop, and transferring cooling from the secondary cooling loop to the features in the compartment or on the door of the refrigerator. In a preferred form, the method includes cooling fluid in a fluid reservoir within a freezer or evaporator compartment of the refrigerator to provide cooling to an ice maker, heat exchanger, water chiller, and/or compartment within the refrigerator or on the door, routing the first or secondary cooling loop through a hinge connecting the door to the refrigerator to provide cooling to one or more features on the door, and transferring cooling in the first cooling loop to the secondary cooling loop through a coupler by conduction.
Another method of the present invention for providing cooling in a refrigerator to one or more features in a compartment or on the door of the refrigerator is disclosed. The method includes providing a first cooling loop having a freezer compartment evaporator in fluid communication with a refrigerator compartment evaporator, cooling a secondary cooling loop directly or indirectly using the first cooling loop, and transferring cooling in the secondary cooling loop to the feature in the compartment or on the door. In a preferred form, the method includes connecting the secondary cooling loop to the first cooling loop after or before the refrigerator compartment evaporator to provide cooling to an evaporator on the door to cool an ice maker, heat exchanger, water chiller, and/or other compartment, conductively coupling the refrigerator compartment evaporator with an ice maker, whereby the ice maker forms a coupled or direct extension of the refrigerator compartment evaporator, and coupling together a first coupler in-line with the first cooling loop with a second coupler in-line with the secondary cooling loop to provide cooling from the first cooling loop to the secondary cooling loop, and substituting out one modular feature with another modular feature by de-coupling the one modular feature and re-coupling the other modular feature to the first coupler.
Further areas of applicability of the present invention will become apparent from the description provided herein. It should be understood that the description and specific examples are intended for the purposes of illustration only and are not intended to limit the scope of the present invention.
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present invention in any way.
The following description is merely exemplary in nature and is not intended to limit the present invention, application, or uses. The present invention provides a refrigerator 10 having one or more cooling loops and adapted for modularity of one or more features, including but not limited to, an ice maker, a water chiller, heat exchanger, and/or other compartment or feature.
The present invention contemplates numerous ways to couple the ice maker 26 with evaporator 22. For example, if evaporator 22 is placed in refrigerator compartment 20, evaporator 22 may have a surplus of cooling capacity which may be used for cooling ice maker 26. In one aspect, ice maker 26, as shown in
The description of the disclosure is merely exemplary in nature and, thus, variations that do not depart from the gist of the disclosure are intended to be within the scope of the disclosure. Such variations are not to be regarded as a departure from the spirit and scope of the disclosure. Changes in the formed proportions of parts, as well as in substitutions of equivalents are contemplated as circumstances may suggest or are rendered expedient without departing from the spirit and scope of the invention as further defined in the following claims.
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