Patent Application
20140233931
The present invention relates to a section bar for a heater and a fluid flow heater, in particular for coffee machines, and to a related manufacturing method.
The heating of water in coffee machines is achieved by means of encased resistors, wherein the resistance wire is generally spiral-wound inside a casing. Furthermore, in flow heaters the encased resistor is also typically associated to a tubular duct in which water circulates, so that the respective axes of longitudinal development are parallel to each other.
The duct and the encased resistor thus associated can be arranged, for example spiral-wound, inside a coffee machine to limit the dimensions thereof and so that a tubular duct has the resistor placed side by side on two opposite sides, thus improving the heat exchange.
It is also requested that the heater take on extreme forms in terms of bending angles so that it may adapt to the shape of the domestic appliance.
For this reason the brazing procedure cannot be performed prior to the bending/winding of the resistor since it would be deteriorated by the subsequent bending/winding of the resistor.
On the other hand, it is requested that the amount of brazing material be minimized and the operation be simplified since said operation becomes complicated when the heater is already bent/wound in its final form. It is therefore fundamental to optimise the coupling between the encased resistor and the tubular fluid circulation duct.
WO2007/135519 describes a solution wherein one support element simultaneously defines the encased resistor and the tubular duct for the passage of the liquids. Said solution presents the disadvantage of having to subject the heater to costly cutting and turning operations at the ends since the ends of the fluid circulation ducts must emerge with respect to the terminals of the resistor and must be especially shaped/machined to allow suitable connections to be fitted to the hydraulic circuit of the domestic appliance or coffee machine. Thus, although this solution eliminates or reduces brazing of the resistor, it presents the disadvantage of complicating machining on the ends of the fluid circulation duct.
The aim of the present invention is that of providing a section bar for a fluid flow heater, in particular for coffee machines, which proposes to improve simplicity of construction and versatility of use in the production of fluid flow heaters.
One object of the present invention is a section bar for a fluid flow heater, in particular for coffee machines, which according to claim 1,
Said section bar is shaped so as to produce the electric resistor within the closed cavity, but above all so as to have an open cavity for the housing and fastening of a tube for the passage of the water.
A further aim of the invention is that of providing a manufacturing method of a fluid flow heater, particularly suitable for use in coffee machines, which simplifies and reduces machining.
One object of the present invention is a manufacturing method for a fluid flow heater, particularly suitable for use in coffee machines, according to claim 9.
Another object of the present invention is a fluid flow heater, in particular for coffee machines, according to claim 13.
A further object of the present invention is a domestic appliance, and in particular a coffee machine, comprising the aforementioned heater.
Advantageously, thanks to the present invention an encased resistor integrated in a section bar and arranged to be associated to a tubular fluid circulation duct by means of a lateral insertion, i.e. in parallel to the longitudinal development of the section bar. In this way the ends of the tubular duct can be machined and prearranged prior to insertion in the section bar, thus significantly simplifying a first phase of the machining. In addition, according to the present invention, after insertion of the tubular duct, bending of at least one lug takes place. Said bending defines a groove that develops longitudinally according to the development of the section bar. In this way, the brazing operation of said groove is simplified since it is accessible irrespective of the shape, for example spiral shape, of the heater obtained.
The dependent claims describe preferred embodiments of the invention, forming an integral part of the present description.
Further characteristics and advantages of the invention will become clearer in the light of the detailed description of preferred but non-exclusive embodiments of a section bar for a heater, in particular for coffee machines, illustrated by way of a non-limiting example, with the assistance of the accompanying drawings, wherein:
The same reference numbers and letters in the drawings identify the same elements or components.
The drawings represent a cross section representative of the section bar 1, object of the present invention. Said section bar can be obtained for example by extrusion, taking on a longitudinal shape perpendicular to the drawings sheet. According to the cross sections of the drawings, section bar 1 comprises a closed cavity A, that is only accessible at the opposite ends of the section bar, and a second cavity B, that is open along the longitudinal development of the section bar. This second cavity B will also be referred to hereunder as longitudinal cavity.
In other words, said open cavity is presented as a rectilinear groove that can be accessed and filled with brazing material at any point of the longitudinal development of the section bar.
The two cavities are integral to form a single body, i.e. enbloc.
The first cavity A is intended to define an encased resistor, i.e. intended to provide housing
The longitudinal cavity B is intended to house a tubular duct 4 of any nature, preferably made of steel or aluminium, through a lateral, pressure-in insertion, parallel to the longitudinal development of the section bar 1.
The cavity B being open along the entire length of the section bar 1, the association between the section bar 1 and the tubular conduit 4 is produced by placing the section bar 1 and the tubular conduit 4 side by side rather than by inserting the tubular conduit 4 in a coaxial direction to the longitudinal development of the section bar 1.
The closed cavity A preferably has a circular section, while the open cavity B has a substantially J- or U-shaped section, in relation to the respective presence of one lug or crest B3 or of two lugs or crests B1 and B2.
From comparison of the variants represented in the drawings it emerges that the direction of insertion of the tubular conduit is parallel and intermediate with respect to the lugs B1 and B2, lying on the drawings sheet, and can be perpendicular, see
In the case of
The embodiment, shown in
It is preferable for the section bar 1 to be obtained by extrusion of aluminium or alloys thereof.
One manufacturing method of a fluid flow heater produced with the aforementioned section bar 1 comprises the following steps:
Following said operations the heater 10 thus obtained is shaped/bent to take on a definitive shape, often dependant on the specific use and installation of the heater. Furthermore, a brazing operation can be performed to improve the securing of the tubular conduit to the section bar and to guarantee an improved heat exchange. It is clear that the supply of brazing material is limited to the width of the single groove 5 that forms between the ends of the lugs (or between the single lug B3 and the body of the section bar) after the bending of the lugs (or of the single lug). In addition, said groove being the sole and continuous groove, the filling operation of the groove 5 by means of the filler material is simplified.
To this end, the lugs can be sized so as to not reciprocally overlap each other and so that, when bent around the tubular conduit, they define a slit into which the brazing material can be dosed.
The width of the lugs can be varied in relation to the external diameter of the tubular conduit 4 and to the width of the groove 5 to be obtained.
According to another aspect of the invention, the section bar 1 comprises a flat part C that is functional to the bending/winding of the heater obtained, from the moment that said flat part acts as a resting base on a support component (for example a cylinder) onto which the heater is wound to take on the aforementioned spiral shape or other definitive shape. With reference to the drawings 1 and 3, the approaching plane α of the two cavities A, B cuts the cross-section of the section bar 1 into two parts. The flat part C resulting in the opposite half plane with respect to the opening O of the second cavity B. Using the flat part C as a resting base C for the winding of the heater 10, the groove intended to be brazed is always accessible from the exterior with respect to the shape of the heater, the brazing operation thus being significantly simplified.
According to a preferred variant of the method, the ends of the tubular fluid circulation conduit can be preliminarily machined and bent so as to be arranged for their connection to the hydraulic circuit of a coffee machine. Thanks to the present invention, this operation can be performed before inserting the tubular fluid circulation conduit into the open cavity B, making the manufacturing of the heater 10 extremely simple. It is clear that said preliminary machining would not be possible if both the cavities were closed, i.e. only open at the ends of the section bar, thus resulting in an insertion of the tubular fluid circulation conduit only in a direction that is coaxial to the longitudinal development of the section bar 1.
In order to reduce the mass and thus the thermal inertia of the heater, the thickness of wall relative to the cavity A can be differentiated from the thickness of wall relative to the cavity B.
With particular reference to the drawings 1 and 2, the aforementioned flat part C is adapted to house the safety devices, which are often mandatory for this type of heater. Said flat part C lends itself to fastening by means discharge welding or brazing of the plate usually used as mechanical support for the aforementioned devices. Or, preferably, it can itself be the housing to which said safety devices are fastened by means of elastic clip.
According to another aspect of the invention, the section bar allows tubiform conduits having different diameters to be housed, because the definitive shape of the heater is obtained by means of the bending of the lugs B1 and B2.
Furthermore, the section bar 1 is further arranged to be bent with a greater number of obtainable shapes because the open cavity B offers lesser mechanical resistance than a closed cavity of equal dimensions.
According to a further aspect of the invention, in any one of the variants represented in the drawings at least one channel D can be arranged inside the second cavity B in the portion of wall adjacent to the first cavity A. This channel is particularly useful for injecting a paste or for inserting a wire of filler material, so that a brazing, that improves the transmission of heat between the resistance wire 2 and the tubular fluid circulation conduit 4, can be performed.
The elements and the features illustrated in the different preferred embodiments can be combined with each other without however deviating from the scope of protection of the present application.
| Number | Date | Country | Kind |
|---|---|---|---|
| RM2011A000514 | Sep 2011 | IT | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/IB2012/055194 | 9/28/2012 | WO | 00 | 3/25/2014 |
