N/A
The present invention generally relates to plows such as for snow removal, earth moving or other similar uses, and in particular to a sectional plow that can be assembled and disassembled, thus saving on costs associated with transporting, storing, and repairing the plow.
Plows for snow removal from roadways and for moving earth on construction vehicles are well-known in the art. Current plows are generally made of a single piece of material, such as steel, with components welded thereon. The plows are frequently connected to preexisting vehicles. Plows for snow and ice removal or earth moving need to be wide to allow full coverage of a road lane, runway or other open area and to maximize the plow's coverage. Such plows are produced in a single size and welded together at the factory. Different size blades are made separately and shipped separately. The size and bulk of the plows result in increased shipping costs as the plows typically must be shipped on an open flatbed. Each plow often must be packed separately or carefully laid-out on a pallet or in a container for shipping. In addition, the plow's size and bulk requires a large storage space when not in use. Thus, a significant amount of space is needed at the user's facility, the distributor's facility, and the retailer's facility when selling (inventorying) or storing when not in use. Floor space can, of course, be expensive. Because of the size and weight of steel plows, it is often difficult to store them on shelving or store them vertically.
In addition, most plows are sold in single sizes. There are some plows that have hydraulics associated with expanding or reducing their widths, but as a general rule they are made, sold, and used in single sizes. If one size is used and another size desired, the one size is removed from the vehicle and another sized plow is installed in its place. Again, apart from the costs of the separate plows, the time needed to change out one and change in another can also be considerable.
Finally, when a typical plow is damaged, a lot of time and energy must be placed into repairing the plow. Specifically, the damaged components must be cut from the plow such as by special saws and/or saw blades, or by laser/plasma cutting. Once the piece is cut-off, the new piece must be sized and welded into place. This process can take from days to weeks as the replacement parts, if available, must be ordered, received, and fitted, before welding into place.
The present invention provides an easily assembled and disassembled sectional plow that is fastened together when needed. This sectional design permits the plow to be broken down for shipping and storage, resulting in a cost and space savings as compared to a single piece plow. It also allows the sectional pieces to be stacked during shipping and for storage, resulting in reduced shipping and storage space and costs.
Further, it can be easily repaired when a component breaks and must be replaced. Spare parts or components can be stored or easily shipped. Once received, the replacement piece can be bolted on.
Unlike existing plows, the present plow is designed so that it can be bolted together and can be flexible regarding its size or width and can be sized appropriately. It can be made with a width of 8′ and easily enlarged to widths such as, but not limited to, 10′ and 12′ depending on desired use or vehicle. Accordingly, a single plow can be modular and easily extendable by purchase and assembly of relatively few additional parts/components.
In an embodiment of the present invention, a plow is disclosed that can be assembled and disassembled by removable fasteners (in an alternative embodiment, the separate components of the plow can be secured with other, more permanent fasteners, such as rivets).
The plow includes a blade, two side members, each being positioned at a side of the blade, and at least one or more struts with each reinforcing a side member and the blade. Each side piece has a runner attached to the bottom and an elongated contact edge is attached adjacent the bottom of the blade (again, in alternative embodiments, wheels, a wear surface or other similar structures can be used instead of a runner). The plow is assembled and disassembled by fasteners comprised of sturdy bolts and nuts. In one embodiment, only two struts are used, each strut attaching to the blade and a side member. In another embodiment, two struts are used on each side so that two struts are attached between the blade and each side member. The struts are to reinforce the side members and the blade.
In additional embodiments separate pairs of extensions are used and positioned between the blade and side members, one on each side of the blade. Different pairs of extensions are used to enlarge the width of the plow. A plow of the first embodiment has a width of about 8 feet. Other embodiments have widths of about 10 feet and 12 with dual extensions of approximately 1 foot and 2 feet, respectively. Other widths can be created by altering the number or size of any extensions.
As to the struts or thrust arms, a first thrust arm is attachable to the plow body and the first side plate, and a second thrust arm is attachable to the plow body and the second side plate. When a single thrust arm is used on each side (
To understand the present invention, it will now be described by way of example, with reference to the accompanying drawings in which:
While this invention is susceptible of embodiments in many different forms, there is shown in the drawings and will herein be described in detail preferred embodiments of the invention with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the broad aspect of the invention to the embodiments illustrated.
The first and second thrust arms 22,24 each include a bar portion 68. Attached to a first end of the bar portion 68 is a first mounting plate 70. Attached to a second opposite end of the bar portion is a second mounting plate 72. The mounting plates are angled so as to mount flush or at the same angle as the piece (blade or side piece) they are attached to. The first mounting plates 70 include a first plurality of bolt openings 25. Here, there are four. The second mounting plates 72 include a second plurality of bolt openings 25. Here also there are four bolt openings and bolts used. The first and second mounting plates 70,72 are preferably welded to the respective ends of the bar portion 68. The first mounting plates 70 attach to the vertical portion 44 of the plow body 12 using bolts 25 inserted through the bolt openings of the first mounting plates and bolt openings in the generally vertical portion 44 of the plow body 12. The second mounting plates 72 attach to the first and second side plates 14,18 using bolts 25 inserted through bolt openings of the side plates 14,18 and openings of the second mounting plates 72.
Accordingly, when disassembled, the four bars 68 with their mounting plates 70,72 are separated from the blade and side members and can be stored or shipped alongside or in the blade and side members and then be easily reassembled at a later date.
The bottom edge 28 of the blade 12 also includes a contact edge 26 attachable thereto.
Attached to a bottom edge 30 of the first side plate 14 is a first runner 32. Attached to a bottom edge 34 of the second side plate 18 is a second runner 36. Each runner 32,36 also has a flange 32a,36a for attaching the runner to the bottom edge 30 of the side member. The contact edge 26 and first and second runners 32,36 are attached preferably with high tension bolts 25. The contact edge 26 and first and second runners 32,36 are preferably made of 2000-2500 psi rubber or polyurethane as they are typically in contact with the surface being plowed. The contact edge 26 and bottom edge 28 of the blade 12 can be sandwiched between two elongated straight pieces of steel 35 with bolts going through the pieces of steel and the bottom edge with the contact edge disposed therebetween. The bolt holes of the three pieces are aligned before bolting. In the alternative, the contact edge 26 can be sandwiched between a single elongated piece of steel 35 and the blade 12 with the bolt holes also aligned.
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The first and second thrust arms 22,24 are preferably mounted to the plow body 12 and first and second side plates 14,18 such that the bar portion 68 forms an angle a in the range of 30 to 60 degrees with the horizontal axis, with a preferred angle of approximately 45 degrees, and an angle b in the range of 8 to 16 degrees with the vertical axis, with a preferred angle of approximately 10 degrees, to ensure the strength and stability of the sectional plow 10 during use.
The bolt openings in the parts are pre-bored so that the parts can be assembled and then easily bolted together. Standard high strength bolts have hexagonal bolt heads and nuts. In some locations, it is more advantageous to use carriage bolts with rounded, smooth heads. Such places include high impact areas, such as the face of the blade.
The following parts can be disassembled or shipped broken down:
the blade 12 (with support channels 201,201);
each strut (first struts 22 and second struts 24)(each with welded end plates 70,72);
each side piece (first side 14 and second side 18);
each runner (first runner 32 and second runner 36);
an elongated contact edge 26;
two elongated straight pieces of steel 35; and,
bolts 25.
It is relatively easy to assemble the above parts together and assemble the parts for transport or storage. In addition, if something breaks, the piece can be relatively easy to replace with a new piece. Instead of extensive, time consuming repair work, the broken parts can be removed and replaced.
The above descriptions relate to a plow having an approximate width of 8 feet. This standard width can be easily enlarged to 10 feet and or 12 feet, or other size as discussed above. To accomplish this, plow blade extensions can be added. In particular, extension sections 310 of one foot (as shown in the embodiment of
As before, each plow 110,120 includes struts 122,124,222,224 with each including a bar portion 168,268. Attached to a first end of the bar portion 168,268 is a first mounting plate 170,270 and attached to a second, opposite end of the bar portion is a second mounting plate 172,272. The plates 170,270,72,172,272 include a plurality of bolt openings 25 with aligned bolt openings in the blade and side members. The strut angles are preferably those discussed above with respect to
Accordingly, to convert the 8′ plow 10 to a 10 or 12 foot plow, one removes the side members 14,18 and struts 22,24, inserts and attaches the two extensions (310 or 320) between the side members 14,18 and the blade 12 and then connects the appropriate new struts (122,124 or 222,224) contact edge 26 and bottom edge 34 of the blade 12 can be sandwiched between two elongated straight pieces of steel 35 with bolts going through the pieces of steel and the bottom edge and contact edge disposed therebetween. In the alternative, the contact edge 26 can be sandwiched between a single elongated piece of steel 35 and the blade 12.
Accordingly, both assembling the plow and disassembling the plow can be performed relatively quickly with minimal tools and in relatively little time. The disassembled plow can be stowed, stored, or shipped in a relatively small space or package. For example, the blade can be used as the shell and the struts, side pieces, runners, elongated contact edge, extensions, alternative struts, and bolts can be stored under or within the frame of the blade for storing. The blade can them be wrapped and shipped at a lower freight rate.
While the specific embodiments have been illustrated and described, numerous modifications come to mind without significantly departing from the spirit of the invention, and the scope of protection is only limited by the scope of the accompanying Claims.
The present application claims the benefit of U.S. Provisional Application No. 62/103,797 filed Jan. 15, 2015, the contents of which are incorporated herein by reference.
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Entry |
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“UTV Plows, ATV Plows and UTV/ATV Snowplow Accessories.” page from BOSS Snowplow “UTV/ATV Plows 2015” brochure; copyright 2015 Boss Products; 1 page. |
Number | Date | Country | |
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20160208456 A1 | Jul 2016 | US |
Number | Date | Country | |
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62103797 | Jan 2015 | US |