The present invention relates to a securing element and a securing system for connecting two components, in particular for a screw connection, and preferred uses of this securing system.
Screw or bolt connections are used in all areas of machine construction. For example, the wheels or rims of a motor vehicle are generally fixed on a wheel carrier by means of several wheel nuts or wheel bolts. Central locking systems having only one central nut for motor vehicle wheels are also known, said systems being primarily used in sports cars and in motorsport. With screw or bolt connections that are used in particular in the context of rotating components, it is problematic that the threaded locking, in particular with longer operating durations, can be detached. For example, in the context of motor vehicle wheels, this presents a significant safety risk.
In view of this problem, so-called necked-down bolts are used, for example, in motor vehicle construction. After assembling, a so-called settlement in the screw connection takes place here by a plastic shaping of the necked-down bolt such that such a screwing is generally used without an additional rotation lock. After disassembling such a screw connection, a necked-down bolt is generally not able to be used again.
The German patent application DE 42 05 579 A1 describes a holding bolt for securing a central locking. Here, the wheel disc of a motor vehicle wheel having a central nut as a central locking element is threaded on a hub adaptor. A central shaft of the hub adaptor is provided with an inner thread into which the holding bolt can be screwed in order to thus secure the central nut.
A wheel central locking emerges from the German published patent application DE 10 2011 051 980 A1, wherein the wheel is fixed on a hub by a central nut being screwed onto an outer thread of the hub. Here, a securing element is also provided that is screwed into an inner thread of the hub and the head region of which covers the central nut such that this securing element can also serve as an anti-theft device.
The German published patent application DE 10 2011 115 534 A1 concerns a fixing system for the wheel hub of a motor vehicle. The wheel hub has a base body and an attachment, wherein the attachment has an outer thread for a nut.
A unitary wheel system for road vehicles emerges from the German utility model document DE 93 13 244 U1. Here, a wheel rim is provided with a hub adaptor that is able to be applied on the vehicle axle hub or the brake disc or drum by means of a bolting and a centring element. The hub adaptor has a cylindrical part that extends through the wheel rim and has a thread onto which a central locking nut is able to be threaded to fix the wheel rim on the hub adaptor.
The subject matter of the German published patent application DE 101 06 140 A1 is an assembling tool for central locking systems to fix wheels on a motor vehicle. The central locking system here comprises a kingpin provided with an outer thread on a part of its length and a wheel nut that is able to be threaded onto this. A bolt lock is allocated to the wheel nut, said bolt lock having a locking mechanism that is able to be disengaged against a spring load.
The German published patent application DE 10 2013 002 443 A1 describes a central locking element for fixing a component on a carrier. The central locking element is able to be threaded onto the carrier, wherein the central locking element has positive-locking means for engaging a tool for activating the central locking element.
Despite these approaches for forming securing elements, long-term and reliable securing of screw or bolt connections has only been solved inadequately. Thus, the object of the present invention is to provide an improved securing element and an improved securing system for securing screw or bolt connections.
This object is solved by a securing element and a securing system as arises from the independent claims. Preferred embodiments of this securing element and securing system are the subject matter of the dependent claims.
The securing element according to the invention is characterised in that the securing element is ring-shaped. The securing element has an outer profile along the outer circumference and an inner profile along the inner circumference. Both the outer profile and the inner profile are each formed from a plurality of profile units (PFE). According to the invention, the number of profile units of the outer profile and the number of profile units of the inner profile correspond to the number of graduation marks with different scales according to the Vernier principle, wherein the number of profile units of the outer profile and the number of profile units of the inner profile differ from each other by at least 1. The Vernier principle is thus implemented in such a way that the different numbers of profile units are each distributed evenly on the circumference. Thus, exactly one profile unit of the outer profile and exactly one profile unit of the inner profile are precisely opposite each other in precisely one position on the circumference of the securing element.
The securing element according to the invention can be used, in particular, in connection with a securing system that, apart from the securing element, comprises a first component or a first component arrangement having a first thread, in particular an outer thread, and a second component or a second component arrangement having a second thread, in particular an inner thread. The screw connection between the first thread and the second thread is secured by means of the securing element according to the invention. For this purpose, the first component or the first component arrangement has a region with a profile along the outer circumference and the second component or the second component arrangement has a region with a profile along the inner circumference, wherein, in the screwed-together state, a ring-shaped securing gap is formed between the profile of the first component or the first component arrangement and the profile of the second component or the second component arrangement, said securing gap being accessible from the outside. For this purpose, the outer circumference of the first component or the first component arrangement in the region with the profile along the outer circumference is expediently chosen to be smaller than the outer circumference of the region with the first thread, in particular, the outer thread. The securing element according to the invention is provided for arrangement (insertion) inside the ring-shaped securing gap between the first and the second component (or component arrangement). The securing element according to the invention, however, can be used not only for securing a screw connection between two components (or component arrangements), but also for other ways of connecting two components, for example for securing a plug connection.
The term “component arrangement” can be understood to mean that the corresponding component can be constructed to be in several parts. If the first component or the second component is referred to in the following, this can be understood to also mean the first component arrangement or the second component arrangement respectively.
The profiles are expediently formed in such a way that the profile along the outer circumference of the first component has a number of profile units (PFE) that corresponds to the number of PFE of the inner profile of the securing ring in a complementary manner. The profile along the inner circumference of the second component expediently has a number of PFE that corresponds to the number of PFE of the outer profile of the securing element in a complementary manner. Consequently, the number of PFE of the outer profile of the first component and the number of PFE of the inner profile of the second component are different, wherein the numbers differ by at least 1 and preferably by precisely 1. Depending on the positioning of the second component in relation to the first component, in the screwed state, the geometry or the specific shape of the securing gap formed between these profiles is formed to be different. That is to say, the position of the outer profile relative to the inner profile, depending on how much or less the bolt thread is tightened, is different and is not fixedly predetermined. The geometry of the securing gap formed between the profiles is variable to some extent and is generally not able to be predicted. For assembling the securing element, the securing element is introduced into the securing gap, wherein the securing element is inserted, rotated and re-inserted until it locks exactly into place. This rotation until it is locked exactly in place is required since, because of the geometry of the formed securing gap that is not able to be predicted in detail, the securing element in fact locks exactly into place in one position in the securing gap. When the securing element is locked exactly into place in the securing gap, the screw connection (or, where appropriate, a different connection) between the first and the second component is locked, such that it there can be no resulting loosening of the connection that could be caused by vibrations.
The surprising effect of the securing element according to the invention when the connection between the two components locks can be explained by the Vernier principle. The best-known use of the Vernier principle is a calliper wherein two measuring scales having a different measure or having different length units are laid one on top of the other. In the corresponding choice of scales, a length that is to be measured can be very precisely determined, wherein, for a fine determination, the coming together of two graduation marks of the different scales is observed. In a corresponding manner, the external and internal sides of the securing gap of the securing element according to the invention are formed with a different number of PFE. The numbers of PFE thus correspond to the different scales or length units according to the Vernier principle. Individual PFE of the securing gap are precisely opposite one another only in one certain position within the securing gap. This position is responsible for the exact locking into place of the security element.
The Vernier principle and its use for the present invention are explained in more detail below. In the known use of the Vernier principle for the calliper, a fixed main scale (the so-called limbus) and a sub-scale (the so-called Vernier) to be moved are provided for reading decimal places. Line lengths which are smaller than the finest division of the main scale can be read by means of the sub-scale. The length units of the Vernier are shortened compared to the length units of the limbus. Measuring by means of such a calliper thus makes use of the fact that there is exactly one graduation mark on the Vernier which is exactly opposite a graduation mark on the limbus, i.e. the main scale. A further use of the Vernier principle is the so-called Vernier connector. Here it is a part from assembly technology wherein two rods with different numbers of perforations are provided. The perforations thus correspond to the different scales according to the Vernier principle, wherein, depending on the alignment of the rods relative to each another, certain perforations are one on top of the other and can be connected to one another by means of bolts or similar.
In the present invention, the different scales are used according to the Vernier principle for the ring-shaped securing element, wherein the different scales are arranged as profiles on two different, concentric circumferences with different diameters. In doing so, a plurality of profile units, e.g. waves, are evenly distributed on the circumference (360°) of the securing element for the first profile (outer) and the second profile (inner), wherein the number of profile units of the first profile along the circumference (outer profile) and the number of profile units of the second profile along the circumference (inner profile) differ by at least 1 and preferably by precisely 1. If, for example, 18 waves for the outer profile are distributed on the circumference (spacing in each case of 20.00°), 17 waves for the inner profile are distributed on the circumference (spacing 21.18°). Considering these waves are numbered consecutively, the waves would, for example, be exactly opposite one another in the first position. All remaining waves are more or less displaced against one another. The outer profile in this example would be labelled as Vernier (smaller distance between the waves) and the inner profile as limbus (larger distance between the waves). The components that are to be locked to one another in their connection (e.g. screw connection) by this securing element each have a mirror-inverted corresponding profile. If, for example, a clamping nut were to be fixed on a bolt (e.g. wheel hub) or similar, the clamping nut would have a profile along the inner circumference having 18 mirror-inverted waves that correspond to the Vernier of the securing element. The wheel hub would have a profile along the outer circumference having 17 waves that correspond to the limbus of the securing element in a mirror-inverted manner. When the clamping nut is now screwed onto the wheel hub e.g. by a torque handle, the 18 waves of the profile along the inner circumference of the clamping nut and the 17 waves of the profile along the outer circumference of the wheel hub come “to a stop” in a position that cannot be predicted because of the torque, wherein in principle one wave pair or one pair of profile units are always (coincidentally) precisely opposite each other on a point that cannot be predicted, comparable to the calliper mentioned above. Since also with the securing element, according to the invention, precisely one pair of profile units are opposite each other, the securing element can be correspondingly inserted in this position and then locks in, whereby the connection of the two components is secured and can no longer be moved. The suitable position of the securing element is, in practice, found by the securing element being attached, rotated and attached again until it fits. In practice, it has become apparent that there is in fact always one position in which the securing element can be inserted and locked-in. This surprising effect of the securing element according to the invention is thus based on the Vernier principle and is implemented by the number of profiles differing by at least 1 inside and outside, wherein a profile unit inside and a profile unit outside are exactly opposite each other. The system is not limited with regards to delicate adjustment possibilities and, in practice, is able to be continuously adjusted. By increasing the number of profiles, the delicate adjustment possibilities can, in principle, be operated to infinity, wherein here, generally, practical limits, above all with regards to the finishing possibilities, are set. In practice, using 18 and 17 profile units, for example, has proved to be effective, which, with regards to the delicate adjustment possibilities, is completely sufficient. The system is also completely independent of a thread pitch, since the congruence (coincidence) of the profile units can take place in any position on the circumference.
Furthermore, the system is also not limited to screw connections. It can also be used for other types of connections of two components. For example, the securing element according to the invention can also be used for plug connections, if the corresponding components to be connected are fitted with the profiles described above.
In other words, the invention is effectively a concentric use of the Vernier principle by which two components can, in principle, be locked to each other in any position by means of a securing element (locking element). The Vernier principle is thus implemented by the concentric outer and inner profile of the securing element that differ by at least one profile unit. In conjunction with the corresponding (mirror-inverted) profile of the components to be locked, whose shaping define a securing gap into which the securing element is inserted, the advantages of the Vernier principle are shown by this application. The securing gap is formed between the components to be locked, wherein the profiles of the securing gap correspond to the profiles of the securing element in a mirror-inverted manner. The Vernier principle thus ensures that the securing element can be locked in on one particular point with an accurate fit and thus securely prevents a relative movement of the components to each other and locks the connection of the components. The Vernier principle thus manifests itself as a physical feature of the securing element, since the outer profile corresponds to the Vernier (smaller distance between the individual profile units) and the internal profile corresponds to the limbus (larger distance between the profile units) or, where appropriate, also vice versa in a concentric manner. According to the Vernier principle, precisely one profile unit pair is thus always opposite each other, as emerges from view of a calliper. According to the invention, the outer and inner profile of the securing element correspond to the securing gap that is formed by the components to be locked. Because of this mirror-inverted correspondence, it is possible that, in any position of the components relative to each other, a securing gap is formed into which the securing element can lock. In principle, the specific geometry of the securing gap always looks different, regardless of the position of the components relative to each other, since the outer and the inner profile of the securing element “come to a stop” in different positions relative to each other, regardless of the position of the components. All possible geometries of the securing gap are thus depicted by the securing element that can then be inserted in a corresponding position. The Vernier principle enables one position to always arise in which the securing element can lock.
The outer profile of the securing element runs along the outer side, i.e. on an outer casing surface, of the securing element. The inner profile along the inner circumference runs along the inner side, i.e. on an inner casing surface, of the securing element. Here it is preferred that the outer profile and/or the inner profile only cover a partial region of the outer and/or inner casing surface of the ring-shaped securing element. In particular, it can be provided that only one lower terminal region of the ring-shaped securing element is covered by the outer profile and the inner profile. The securing element effectively has one collar that is provided with the outer profile and the inner profile according to the invention. The other terminal region of the ring-shaped securing element can have a casing surface along the outer circumference that has a larger circumference, said casing surface not being provided with the profile according to the invention. This region can, for example, be formed to be flat or with small ribbings or knurlings. Ribbings, knurlings or similar have the advantage that a securing element fitted in this way can be held more easily and operated more easily for manual assembly or for assembly with a handling device.
Expediently, one or more means for securing the securing element in the assembled state are provided; for example, the first component can be provided with an (additional) inner thread such that, after assembling the securing element, the securing element itself can be secured by a further securing bolt or screw. In a different embodiment, the first component can be provided, for example, with a peripheral recess that, in the assembled state of the securing system, is adjacent to the assembled securing element such that the securing element can be axially secured in position and fixed by a common groove ring or securing ring. Other possibilities for securing the securing element are, for example, pins or splints that can be used depending on the application.
Depending on the type and construction of the components whose connection is to be secured relative to one another, the securing element according to the invention and the securing system can be formed differently. For example, an internal component can be secured, e.g. when a rotating component is to be secured on a shaft or an adaptor. In a different case, an external component can be secured. Furthermore, it is generally possible to secure a bolt or screw with the securing system according to the invention. In each case, the number of PFE between the outer profile of the securing element differs from the number of PFE of the inner profile. Here it is possible that either the number of PFE of the outer profile or the number of PFE of the inner profile is higher.
In a particularly preferred embodiment of the securing element, the PFE of the outer profile and/or the inner profile of the securing element are formed to be wave-shaped or approximately wave-shaped. A wave shape of the PFE has particular advantages with regards to the finishing process of the securing element according to the invention. The PFE can, however, in principle also have any other geometry, for example the profiles can be implemented to be rhombus-shaped, or wedge-shaped or serrated or as mixed shapes. Furthermore, it is not necessary for the PFE of the outer profile and the inner profile to be formed to be the same. It is definitely possible that the shape of the outer profile and that of the inner profile, independent of the number of PFE, can also be different in shape. The shape of the PFE can be adjusted, in particular in adjusting to the finishing possibilities of the securing element and also of the remaining components of the securing system. In particular, the possibilities for a finishing also depends on the dimensions of the securing system.
The number of PFE of the outer profile and the inner profile of the securing element, according to the invention, differs by at least 1. For example, the lower number of profile units can be at least 9 and the higher number of profile units can be at least 10, for example precisely 9 and 10. In a different example, the lower number of profile units can be 15, for example, and the higher number of the profile units can be 18. Other numbers and differences of profile units are also possible. In practice, a difference of precisely 1 has proved to be advantageous. In a particularly preferred exemplary embodiment, the numbers of PFE are 17 and 18, e.g. 18 PFE with the outer profile and 17 PFE with the inner profile of the securing element.
The number of profile units and the shape, as already mentioned above, can be adjusted depending on the respective application and depending on the dimensions of the securing system and the finishing possibilities connected thereto. The profile structures of the securing system according to the invention can, for example, be produced by milling technology or by plastic moulding, for example injection moulding, metal moulding, 3D printing, forging, punching, pressing, lasering, grinding or broaching.
For a simple assembly of the securing element according to the invention, it is advantageous if the outer profile and the inner profile of the securing element, in conjunction with the profile along the outer circumference and the profile along the inner circumference of the first and second component enable a slight clearance when inserting the securing element into the securing gap formed between the first and second component. The components should also be formed in such a way that no highly precise bearing seat is implemented, but rather the parts reach into one another such that they slide slightly. The finishing tolerances are preferably chosen in such a way that a clearance fit (shaft−, bore+) is achieved, comparable to the clearance fit with the elements of a telescopic tube.
In a further embodiment of the securing element according to the invention, the outer profile and the inner profile of the securing element are located on two different levels of the securing element. The outer profile and the inner profile are therefore a first profile and a second profile that in each case run around different circumferences on different levels of the securing element, wherein one circumference runs outside and the other circumference runs further inside. The securing element can thus, in principle, be formed in a certain manner as a round disc with the peripheral profiles arranged to be ring-shaped on the steps such that this embodiment is also ring-shaped. In this embodiment, the first profile and the second profile are also each formed from a plurality of profile units, wherein the number of profile units of the first profile and the number of profile units of the second profile correspond to the graduation marks with different scales according to the Vernier principle and wherein the number of profile units of the first profile and the number of profile units of the second profile differ by at least 1 and wherein a profile unit of the first profile and a profile unit of the second profile are exactly opposite each other in exactly one position.
The invention further comprises a securing system for connecting a first component or a first component arrangement and a second component or a second component arrangement, wherein the first component or the first component arrangement has a region having a profile along the outer circumference, and wherein the second component or the second component arrangement has a region having a profile along the inner circumference. In the connected state of the components, a ring-shaped securing gap is formed between the profile of the first component or the first component arrangement and the profile of the second component or the second component arrangement, the described securing element being able to be inserted into said securing gap as a component of the securing system. The ring-shaped securing gap can also be formed in such a way that the profile along the outer circumference and along the inner circumference of the components in the assembled state of the components are arranged to be stepped, such that a securing element can be inserted whose profiles are arranged on two levels.
The connection of the two components or the component arrangements of the securing system according to the invention is preferably a screw connection, wherein here the first component (or component arrangement) is provided with a first thread, in particular an outer thread, and the second component (or component arrangement) is provided with a second thread, in particular an inner thread. The second component and the first component are able to be screwed together by means of these threads. The first component has a region having a peripheral profile on the outer side, i.e. outside. The second component has a region having a peripheral profile on the inner side, i.e. inside. In the screwed-together state, a ring-shaped securing gap is formed between the profile of the first component and the profile of the second component, said securing gap expediently being accessible from the outside. Furthermore, the securing system comprises the described securing element, wherein the securing element is ring-shaped and has an outer profile along the outer circumference and an inner profile along the inner circumference. Both the outer profile and the inner profile are in each case formed from a plurality of profile units (PFE), wherein the number of PFE differs by at least 1 and exactly one profile unit inside and exactly one profile unit outside are exactly opposite each other. This securing element is provided for arrangement in the securing gap in the manner described above.
Expediently, the number of PFE of the outer profile along the outer circumference of the first component corresponds exactly to the number of PFE of the inner profile of the securing element, wherein the profile along the outer circumference of the first component (or the first component arrangement) is mirror-inverted relative to the inner profile of the securing element. Furthermore, the number of PFE of the inner profile along the inner circumference of the second component corresponds exactly to the number of PFE of the outer profile of the security element, wherein the profile along the inner circumference of the second component (or the second component arrangement) is mirror-inverted relative to the outer profile of the securing element. The inner profile of the securing element is thus complementary to the profile along the outer circumference of the first component. The outer profile of the securing element is complementary to the profile along the inner circumference of the second component. The first component can, for example, generally be a mount, e.g. a shaft, a shaft end, a hub or an adaptor, for example a hub adaptor. The second component can be a nut, for example a clamping nut or a union nut.
In a particularly preferred embodiment of the securing system according to the invention, the securing system further comprises at least one means for securing the securing element in the assembled state. With regards to further details about this means and also with regards to further details about the remaining features of the securing system, reference is made to the description above.
Furthermore, the invention comprises the use of the securing system according to the invention for securing a screw connection that is provided, for example, for fixing a component provided for a rotating movement. In particular with rotating components, over time it can result in a detachment of screw connections because of the herewith connected movements. This is avoided with the securing system according to the invention. A particularly preferred example for the use of the securing system according to the invention is the securing of a central lock for a wheel in a vehicle, in particular in a motor vehicle, in particular in conjunction with a wheel hub or a wheel hub adaptor. Such a central lock is exposed to particular rotating loads such that the securing element according to the invention can be used here to great advantage. The securing system according to the invention can also be advantageously used for the common fixing of motor vehicle wheels with wheel nuts or wheel bolts. Furthermore, the securing system according to the invention can also generally be used for securing a bolt. In using the securing system according to the invention for a bolt, the formation of the bolt as a necked-down bolt, for example, can be avoided. This has the advantage that such a bolt can, in principle, often be used again, in contrast to a necked-down bolt. The securing system according to the invention can, however, also be used as an additional securing with a necked-down bolt. Furthermore, the securing system according to the invention is, in principle, suitable for securing all kinds of screw connections. It can be used in the different fields of machine construction. Examples of this are generally drive shafts and gear shafts, for example in the context of vehicle construction, aeroplane construction or with wind power plants, marine propellers or ventilators. Generally, the securing system according to the invention or the securing element according to the invention are suitable for mechanically securing all screw connections that are established as components of a corresponding securing system. In particular, the securing system according to the invention is suitable for mechanically securing screw connections in which the assembled position of the components connected via the screw connection is not set in a predictable manner, but rather in which the position of the components relative to one another in the assembled state is dependent, for example, on the torque when tightening the screw connection.
Finally, the invention comprises a wheel hub or a wheel hub adaptor or a clamping nut or a bolt, for example an necked-down bolt, that are configured to be used in the securing system according to the invention. Said components are fitted with a profile along the outer circumference or along the inner circumference and with a thread according to the principle according to the invention. According to the definitions introduced above, a wheel hub or a wheel hub adaptor or a bolt correspond in each case to the first component of a securing system according to the invention. A clamping nut corresponds to the second component of a securing system according to the invention. In a further embodiment of a wheel hub, the wheel hub can also correspond to the second component or the second component arrangement, wherein the second component arrangement can be composed of a flange (wheel disc) and a shaft.
Further features and advantages of the invention arise from the description below of exemplary embodiments in combination with the drawings. Here, the individual features can be each be implemented individually or in combination with one another.
In the figures are shown:
Number | Date | Country | Kind |
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10 2014 116 227.7 | Nov 2014 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/DE2015/100456 | 10/30/2015 | WO | 00 |