This application claims priority to European Appl. No. 23315016.8, titled “Security Document and Methods of Manufacturing the Same,” filed Jan. 30, 2023, the content of which is hereby incorporated by reference herein in its entirety.
The present disclosure generally relates to security features for security documents, in particular, personalizable security documents such as identification documents, driver's licenses and the like.
Generally, in the market of physical identification documents, a variety of different security features is used. In some applications, one or more holograms are used for securing such documents. The presence of a hologram makes it possible to obtain a visual effect that depends on the angle of observation. This creates a first level of security, with the holographic features being easily identifiable, while at the same time providing aesthetic and attractive effects. For example, the presence of a hologram may result in a color change and/or an animation effect. US 2016/0075164 A1 discloses a security element comprising a volume hologram.
There are also other approaches for providing security features for such identification documents or other security documents. One example is the use of fluorescent inks to provide features which are only visible under UV light. US 2014/0319817 A1 discloses a security document comprising a first pattern and a second pattern, which overlap to define a security pattern. The two patterns differ in their fluorescent properties such that upon irradiation with a first wavelength, the light emitted by the first pattern is dominant, and upon irradiation with a second wavelength, the light emitted by the second pattern is dominant.
The present disclosure is directed, at least in part, to improving or overcoming one or more aspects of prior systems, without being limited to a particular type of security document.
According to one aspect of the present disclosure, a security document comprises a substrate and a security feature formed in the substrate. The security feature includes a hologram including a plurality of holographic features that are visible when the substrate is viewed from a first side under white light, and a color image including a plurality of image features that are visible when the substrate is viewed from the first side under UV light. The color image is in register with the hologram such that the plurality of image features is aligned with the plurality of holographic features when the substrate is viewed from the first side under UV light.
In another aspect, the present disclosure relates to a method of manufacturing a security document. The method comprises the steps of providing a first substrate sheet including a plurality of first-layer-forming portions, forming a plurality of holograms in the first substrate sheet, each of the plurality of holograms being associated with one of the first-layer-forming portions, together with forming the plurality of holograms, forming at least one registration mark on the first substrate sheet, the at least one registration mark being disposed outside of the plurality of first-layer-forming portions and having a fixed positional relation to the plurality of holograms. The method further comprises the steps of printing a plurality of color images in registration with the plurality of holograms using the at least one registration mark as a reference such that each color image is associated with a corresponding hologram and a plurality of image features of each color image is aligned with a plurality of hologram features of the corresponding hologram, separating the plurality of first-layer-forming portions from the first substrate sheet to form a plurality of first layers of a substrate for the security document, and forming the security document using one of the plurality of first layers.
In yet another aspect, the present disclosure relates to a method of manufacturing a security document, comprising the steps of providing a first substrate sheet including a plurality of first-layer-forming portions, forming a plurality of holograms in the first substrate sheet, each of the plurality of holograms being associated with one of the first-layer-forming portions and including a plurality of first structures corresponding to a first wavelength and having a first depth, and a plurality of second structures corresponding to a second wavelength and having a second depth that is less than the first depth, applying a first UV-sensitive ink material onto the first structures to register the first UV-sensitive ink material to the first structures, applying a second UV-sensitive ink material onto the second structures and on top of the first UV-sensitive ink material to register the second UV-sensitive ink material to the second structures, separating the plurality of first-layer-forming portions from the first substrate sheet to form a plurality of first layers of a substrate for the security document, and forming the security document using one of the plurality of first layers.
Other features and aspects of the present disclosure will be apparent from the following description and the accompanying drawings.
The following is a detailed description of exemplary embodiments of the present disclosure. The exemplary embodiments described herein are intended to teach the principles of the present disclosure, enabling those of ordinary skill in the art to implement and use the present disclosure in many different environments and for many different applications. Therefore, the exemplary embodiments are not intended to be, and should not be considered as, a limiting description of the scope of protection. Rather, the scope of protection shall be defined by the appended claims.
The present disclosure is based at least in part on the realization that an additional layer of security for a security document can be obtained by combining a hologram with a further security feature such as a color image that is visible when viewed under UV light. In particular, it has been realized that such a combined security feature can be very difficult to replicate, because it is necessary to achieve a near perfect alignment of the hologram and the color image. Conventionally, the color image is printed in a process that is different from the process in which the hologram is provided. However, this makes it very difficult to achieve the desired alignment of the color image with the hologram.
According to the present disclosure, it has been realized that the desired alignment can be obtained by using an additional mark that is applied when the hologram is formed. Here, it has been realized that providing the mark on a substrate sheet including a plurality of substrates for security documents such that the mark is provided outside the respective substrates makes it possible to transfer the substrate sheet to a printing station after the holograms have been formed. At said printing station, a commonly used printing apparatus can use the mark as reference to print the color images on, for example, the layer including the hologram, to thereby achieve the desired alignment or “near perfect registration” between the holograms and the color images. Here, any known printing technology can be used to print the color images. The terms “registration” or “register”, as well as the terms “alignment” or “aligned” as used herein are not limited to an exact overlap of the image features with the holographic features (lines, shapes, etc. do not need to be at the same position when viewed from the first side of the substrate), but can also refer to any desired positional relationship between the image features and the holographic features (a certain distance, orientation, etc.). Preferably, the terms refer to a desired positional relationship within a certain tolerance, for example, less than 0.1 mm, more preferably, less than 0.05 mm, even more preferably, less than 0.01 mm.
It should be noted that, as described herein, the color images are only visible as color images when viewed under UV light. This can be achieved by providing two or more UV-sensitive inks that appear transparent when viewed under white light, but emit light of a specific wavelength when irradiated with UV light. The use of such UV-sensitive inks is well-known, such that a detailed description will be omitted herein. However, it will be appreciated that use of, for example, three appropriate UV-sensitive inks or ink materials can result in that color (for example, RGB) images can be obtained when the document is viewed under UV light.
The present disclosure is also based at least in part on the realization that the above-described registration of the color image to the hologram can be achieved using the inherent properties of a hologram that has been formed using different wavelengths. It is well-known that, generally, two or more different wavelengths can be used to form the holographic features, i.e., the structures that form the hologram. Here, it is evident that longer wavelengths result in structures having a greater depth than structures that are formed using smaller wavelengths. In other words, different depth regions of a hologram can be associated with different wavelengths of light that are used to generate the hologram. This allows for applying a plurality of UV-sensitive ink materials in sequence and in association with different depth regions of the hologram.
For example, a first amount of a first UV-sensitive ink material can be applied in a first step, which ink material will be distributed on the hologram and fill the deepest recesses of the same. In a second step, a second UV-sensitive ink material can be applied onto the first UV-sensitive ink material, and can essentially fill the structures that are provided at the second depth of the hologram.
In an advantageous manner, the ink material can be a material that is used during common demetallization processes of holograms, i.e., the UV-sensitive materials are included in respective demetallization protective inks and can again be printed using any known printing technique to achieve an automatic registration with the holographic features. If desired, a third UV-sensitive material can be applied on top of the second UV-sensitive material to allow for the possibility of achieving a three (or full) color image.
In addition, as shown in
In accordance with the present disclosure, color image 6 is provided in security document 10 such that it is in register with hologram 7. As used herein, the expression “in register with” should be understood such that color image 6 has a desired predetermined positional relation to hologram 7 (within a certain tolerance). In particular, in this desired positional relation, the plurality of image features 26 may be aligned with the plurality of holographic features of hologram 7 when substrate 1 is viewed from first side S1 under UV-light. Here, it will be appreciated that the plurality of image features and also the plurality of holographic features can be a subset of all image features of color image 6 and all holographic features of hologram 7, respectively. In other words, it is not necessary that all image features of color image 6 are aligned with all holographic features of hologram 7. Instead, it is sufficient when two or more image features of color image 6 are aligned with two or more holographic features of hologram 7.
For example, as shown in
In some embodiments, however, when security document 10 is viewed under UV light, for example, by turning on a UV light source, color image 6 (more particularly, the plurality of image features 26) appear at the same positions of the corresponding holographic features 27 that are visible when security document 10 is viewed under white light. Here, it may be advantageous that at least some of holographic features 27 are visible when substrate 1 is viewed from first side S1 under UV light. In other words, both the holographic features and the image features are visible under UV light, such that any deviation between the same is immediately recognizable. However, it will also be appreciated that the additional security can already be obtained even when the holographic features are not visible after switching on the UV light. Also in this case, a shift of the color image with respect to the corresponding features of hologram 7 can still be observed.
As shown in
In some embodiments, second layer 16 is provided directly on top of first layer 17. In other embodiments, however, one or more additional layers of substrate 1 can be provided between first layer 17 and second layer 16, provided that said layers are at least partially transparent, such that hologram 7 can be observed from first side S1 when viewed under white light (i.e., in reflection).
In some embodiments, color image 6 is formed by a plurality of UV-sensitive inks that are printed on first layer 17 or second layer 16 in registration with hologram 7, in a manner that is described in the following. It will be appreciated that, for example, first layer 17 or second layer 16 generally will not be the top layer of substrate 1, and that instead one or more protection layers will be provided, for example, on top of first layer 17 or second layer 16. Of course, it will be appreciated that the one or more protection layers also should be at least partially transparent such that color image 6 and hologram 7 are visible when viewed in reflection from first side S1 of substrate 1. Further, in some embodiments, one or more additional layers, for example, a third layer 18 can be provided, for example, below first layer 17. Such a third layer 18 can include, for example, an additional security feature such as an exemplary watermark 8 that is shown in
In other embodiments where hologram 7 and color image 6 are formed in the same layer, for example, layer 17 of substrate 1, hologram 7 may be a color hologram that includes a plurality of first structures 7a corresponding to a first wavelength and having a first depth d1 (measured with respect to an upper surface of hologram 7), and a plurality of second structures 7b corresponding to a second wavelength and having a second depth d2 that is less than the first depth d1. This is shown, for example, in the exemplary cross-sectional view of
Here, it may be sufficient when two different UV-sensitive ink materials are used. However, in some embodiments, hologram 7 may further comprise a plurality of third structures 7c corresponding to a third wavelength and having a third depth d3 that is less than second depth d2. In such a case, color image 6 is further formed by a third UV-sensitive ink material 6c provided in third structure 7c and on top of second UV-sensitive ink material 6b, as illustrated in
With the above-described configurations, it becomes possible to provide a color image in registration with a hologram, such that the color image appears, for example, at the exact same position as corresponding hologram features when a UV light source is switched on and the security document is viewed under UV light.
A first exemplary method of manufacturing security document 10 will be described in the following. As already mentioned above, in the first exemplary embodiment, a mark is used to perform a printing process that results in the desired registration of color image 6 with hologram 7. To this end, in a first step, a first substrate sheet 37 including a plurality of first-layer-forming portions 47 is provided. Here, first substrate sheet 37 may be formed of any appropriate material that can be used to later form security document 10, more importantly, to apply hologram 7 on the same. For example, first substrate sheet 37 may be a polycarbonate or PVC sheet. It will be appreciated that first-layer-forming portions 47, although indicated by solid lines in
In a next step, a plurality of holograms 7 is formed in first substrate sheet 37 in a known manner. Here, any appropriate process for forming hologram 7 can be used. For example, holograms 7 can be formed by embossing or by UV casting using an appropriate manufacturing device. After forming holograms 7, corresponding holographic structures are formed in each first-layer-forming portion 47. Here, to allow the subsequent registration of color images 6, together with forming the plurality of holograms 7, at least one registration mark 50 is formed on first substrate sheet 37. In particular, said at least one registration mark 50 is disposed outside of the plurality of first-layer-forming portions 47 and has a fixed positional relation to the plurality of holograms 7.
In the example that is shown in
After formation of the plurality of holograms 7 and at least one registration mark 50, a plurality of color images 6 are printed in registration with the plurality of holograms 7, for example, on first substrate sheet 37, using the at least one registration mark 50 as a reference such that each color image 6 is associated with a corresponding hologram 7 and a plurality of image features 26 of each color image 6 is aligned with a plurality of hologram features 27 of the corresponding hologram 7 (see
Subsequently, the plurality of first-layer-forming portions 47 are separated from first substrate sheet 37 to form a plurality of first layers 17 of a substrate 1 for security document 10 (see
In some embodiments, the method further comprises the step of transferring first substrate sheet 37 from a first processing stage 60 to a second processing stage 70 after forming the plurality of holograms 7 and prior to printing the plurality of color images 6. This becomes possible due to the presence of the at least one registration mark 50, such that it is not necessary to use the same apparatus to form both the hologram 7 and the color image 6. Here, it should be appreciated that the expression “transferring from a first processing stage to a second processing stage” does not necessarily mean that first substrate sheet 37 is physically moved from a first stage to a second stage, but it can also mean that a first apparatus corresponding to the first processing stage is moved away from first substrate sheet 37, and a second apparatus corresponding to second processing stage 70 is arranged above first substrate sheet 37, as schematically indicated by the solid line and the dashed line surrounding first substrate sheet 37 in
In some embodiments, the at least one mark 50 is visible when viewed under white light, for example, as a black (preferably solid color) mark. This allows for a reliable and easy identification of the at least one registration mark 50.
The plurality of color images 6 can be printed using any known printing technique, such as flexo printing, rotogravure printing, coating printing, offset printing, silkscreen printing, and the like. In some embodiments, digital printing techniques such as inkjet printing, laser printing, D2T2 printing, etc. can be used. As such techniques are well-known to the skilled person, a detailed description will be omitted herein.
In an alternative method of manufacturing security document 10, after providing first substrate sheet 37 including the plurality of first-layer-forming portions 47, a plurality of holograms 7 is again formed in first substrate sheet 37. In this exemplary embodiment, each of the plurality of holograms is associated with one of the first-layer-forming portions and includes a plurality of first structures 7a corresponding to a first wavelength and having a first depth d1, and a plurality of second structures 7b corresponding to a second wavelength and having a second depth d2 that is less than first depth d1. Here, it will be appreciated that the corresponding structures 7a and 7b can be obtained in any known manner from an original hologram that is applied onto first substrate sheet 37 using any known application process. As previously described, the different wavelengths resulting in first structure 7a and second structure 7b result in that there are portions of hologram 7 that have a greater depth than other portions of the same. When a first UV-sensitive ink material 6a is applied onto first structure 7a (for example, up to second depth d2), this results in an automatic registration of first UV-sensitive ink material 6a to first structure 7a. Here, it will be appreciated that the application of first UV-sensitive ink material 6a onto first structure 7a up to desired depth can be easily obtained by applying a predetermined amount of liquid first UV-sensitive ink material 6a, which may then flow into the recesses of first structure 7a, but will not exceed the desired depth, and then curing or otherwise solidifying said ink material.
In a next step, a second UV-sensitive ink material 6b is applied onto second structure 7b and on top of first UV-sensitive ink material 6a in the same manner to register second UV-sensitive ink material 6b to second structures 7b. Here, it will be appreciated that first and second UV-sensitive ink materials may be commonly used demetallization inks to which corresponding UV-sensitive pigments resulting in the desired colors have been added. Further, it will again be appreciated that the ink materials can be applied using any known flexo, rotogravure, coating, offset or silkscreen printing process.
After applying first and second UV-sensitive ink materials 6a, 6b, the plurality of first-layer-forming portions 47 can again be separated from first substrate sheet 37 to form a plurality of first layers 17 of substrate 1 for security document 10, and security document 10 can be formed using one of the plurality of first layers 17 as described above.
As shown, for example, in
Also using the above exemplary method, a desired registration between the plurality of image features 26 of color image 6 and the plurality of holographic features 27 of hologram 7 can be obtained for each substrate 1.
It will be appreciated that the foregoing description provides examples of the disclosed systems and methods. However, it is contemplated that other implementations of the disclosure may differ in detail from the foregoing examples. All references to the disclosure or examples thereof are intended to reference the particular example being discussed at that point and are not intended to imply any limitation as to the general disclosure.
Recitation of ranges of values herein are merely intended to serve as a shorthand method for referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All method steps described herein can be performed in any suitable order, unless otherwise indicated or clearly contradicted by the context.
Although the preferred embodiments of the present disclosure have been described herein, improvements and modifications may be incorporated without departing from the scope of the following claims.
Number | Date | Country | Kind |
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23315016.8 | Jan 2023 | EP | regional |