Security dropbox with pivoting service bin

Information

  • Patent Grant
  • 6719195
  • Patent Number
    6,719,195
  • Date Filed
    Friday, August 9, 2002
    21 years ago
  • Date Issued
    Tuesday, April 13, 2004
    20 years ago
Abstract
A security dropbox for receiving mail and like items includes an enclosure having walls. The enclosure walls include a front wall with an opening for receiving delivered items. A service door covers the opening on an exterior of the enclosure. The service door is pivotably attached to the front wall adjacent to a lower rim of the opening, and has an interior side facing the enclosure. A service bin is disposed on the interior side of the service door. The service bin is positioned to hold delivered items when the service door is open and to drop the delivered items when the service door is closed. A secure bin is disposed in the enclosure under the service bin. The secure bin is positioned to receive the delivered items dropped from the service bin. The service bin is made up of the interior side of the service door, a bin floor extending at an obtuse angle from the interior side of the service door, and bin sidewalls extending between adjacent edges of the service door and the bin floor. The bin configuration allows the dropbox to securely receive larger packages, in a relatively compact space. The security dropbox also includes features for protecting delivered items from moisture damage, and an outgoing mail clip.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to receptacles for receiving mail or other delivered articles, and for securely holding such articles until the receptacle is opened by an authorized user, thereby preventing theft or other loss.




2. Description of Related Art




Security dropboxes are known in the art for receiving mail or other delivered articles in a relatively secure way. Such dropboxes are designed for installation in publicly accessible areas, such as near public streets. Delivered items may be placed in such dropboxes by a postal carrier or other delivery person via an unlocked service door or slot. The delivered objects then drop into a receiving chamber that can be accessed through a locked access door. In addition to providing locking access doors, such boxes secure delivered objects by employing blocking structures between the service opening and the receiving chamber. The blocking structures prevent intruders from reaching into the receiving chamber to withdraw objects residing therein through the service opening. Various types of blocking structures are known in the art, having their own various advantages and disadvantages.




While the general principles of security dropboxes of the type described above are well understood, prior art dropboxes of this type suffer from certain limitations. For example, blocking structures used in prior art dropboxes are less than optimal. To the extent that prior art security dropboxes secure the items already in the receiving chamber, they do so by making the dropbox unnecessarily large, heavy and/or complex, relative to the size of the items to be delivered. It would be desirable, therefore, to provide an improved security dropbox that provides for secure delivery of mail and small packages without sacrificing compactness, reliability, and low cost.




Another drawback of prior art blocking structures is that the serviceability of the dropboxes for package delivery is too readily sacrificed for security of the service opening, or vice-versa. That is, it is difficult to deposit packages above a certain, undesirably small size in prior art dropboxes having more secure service openings. Conversely, if the prior art dropbox more readily accepts larger packages, it will tend to compromise the security of received items by making it easier to reach through the service opening into the receiving chamber. The trade-offs that prior art dropboxes provide between serviceability and security are unacceptable in the modern world, where package delivery of critical items, such as prescription medication, is increasingly commonplace and the theft of mail is all too common. It would further be desirable, therefore, to provide an improved security dropbox that is capable of receiving larger packages without sacrificing security.




Further deficiencies of prior-art security dropboxes include inadequate protection from moisture intrusion. In rural areas, it is often desirable to mount security dropboxes as delivery mailboxes in relatively unprotected areas, to facilitate the delivery of mail. During inclement weather, water may be driven into the dropbox, through edges of a closed service door or access door. Moisture may also enter the dropbox when a service door or access door is opened by a user. Accordingly, an improved security dropbox should also provide greater protection against moisture damage to received items.




SUMMARY OF THE INVENTION




The present invention provides a security dropbox with a pivoting service bin, that provides for secure delivery of items such as mail and packages in a relatively compact space. The security dropbox may be relatively lightweight and economical to construct, and is suitable for many different applications; for example, as a security mailbox for curbside installation in rural areas. The invention further provides features for protecting delivered items from moisture damage.




A security lockbox according to the invention essentially comprises a walled enclosure. The enclosure may be provided in any suitable shape, for example, in an embodiment of the invention, the enclosure is substantially a rectangular prism (box-like shape). The enclosure has an opening through an upper portion of one of its walls, to receive delivered items. The opening is covered by a service door that is pivotably attached to the enclosure adjacent to a lower rim of the opening.




A service bin is disposed on an interior side of the service door. The service bin is positioned to hold delivered items when the service door is open, and to drop delivered items when the service door is closed. A secure bin is in the enclosure under the service bin, positioned to receive delivered items dropped from the service bin.




The configuration of the service bin serves several purposes. One purpose is to provide, in combination with the service door opening, a blocking structure that prevents items from being removed from the secure bin of the dropbox through the service opening. A second purpose is to drop the items deposited into the service bin into the secure bin when the service door is closed. Still another purpose is to provide a secure dropbox with a minimum of moving parts. The service bin is operated by the opening and closing of the service door, and therefore, no moving mechanisms apart from the hinge (or other pivoting attachment) of the service door are required.




In an embodiment of the invention, these purposes are achieved by providing a service bin comprised of an interior side of the service door, a substantially flat bin floor extending at an obtuse angle from the interior side of the service door, and bin sidewalls extending between the adjacent edges of the service door and the bin floor. In other words, the service bin may be a v-shaped bin with one floor of the bin provided by the service door itself. A service bin such as this may function effectively as a blocking structure to prevent reaching into the enclosure, while being compact and economical to construct. With this type of bin, it may be desirable for the obtuse angle to be just large enough so that items in the service bin will fall to the secure bin when the service door is closed. This may provide a more compact dropbox than would otherwise be possible.




In an embodiment of the invention, greater moisture protection is provided for delivered items by provided a gasket of weather-resistant sealing material between the service door and the perimeter of the service opening. A similar gasket may be provided around other openings into the enclosure. The gasket prevents moisture from being driven into the enclosure during inclement weather. Another feature for improved protection from moisture is a specially configured receiving floor in the secure bin. The receiving floor has an upper portion for supporting delivered items, and a lower portion for receiving drainage from the upper portion. The invention is operable without these enhancements, which should therefore be regarded as optional improvements.




Other features may optionally be added to the secure dropbox. For example, a pivoting flag to indicate the presence of outgoing mail may be added. A related optional feature is a spring clip or pocket inside the service door, for holding outgoing mail. For further example, the secure bin may be provided with a lockable access door. The access door may be positioned at any suitable location on the enclosure. Yet another example of an enhancement is a magnetic latch for the service door. One of ordinary skill will appreciate other features and enhancements for the secure dropbox, depending on its intended application.











A more complete understanding of the security dropbox with pivoting service bin will be afforded to those skilled in the art, as well as a realization of additional advantages and objects thereof, by a consideration of the following detailed description of the preferred embodiment. Reference will be made to the appended sheets of drawings, which will first be described briefly.




BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of an exemplary security dropbox according to the invention, with the service door closed.





FIG. 2

is a perspective view of the exemplary dropbox shown in

FIG. 1

, with the service door open.





FIG. 3

is a cross-sectional view of the exemplary dropbox shown in

FIG. 1

, with the service door closed.





FIG. 4

is a cross-sectional view of the exemplary dropbox shown in

FIG. 1

, with the service door open.





FIG. 5

is a detail view of a wall section of the exemplary dropbox shown in

FIG. 1

, showing an exemplary sealing gasket.





FIG. 6

is a detail view of a floor section of the exemplary dropbox shown in FIG.


1


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




The present invention provides a security lockbox with a pivoting service bin, that overcomes the limitations of prior art dropboxes. In the detailed description that follows, like element numerals are used to indicate like elements appearing in one or more of the figures.




Referring to

FIGS. 1-4

, an exemplary embodiment of a security dropbox according to the invention is shown in various views. Perspective views are shown in

FIGS. 1 and 2

, and side cross-sectional views in

FIGS. 3 and 4

. The security dropbox is shown with the service door in a closed position in

FIGS. 1 and 3

, and with the service door in a fully open position in

FIGS. 2 and 4

, respectively. The exemplary embodiment is described below with reference to

FIGS. 1-4

generally.




Security dropbox


100


comprises an enclosure


102


generally in the shape of a rectangular prism. Enclosure


102


may be formed from a sheet metal material, such as steel. It may be powder-coated, painted, or provided with any other protective coating for corrosion protection, and to enhance the appearance of the enclosure. In alternative embodiments, any other suitable metal, plastic, or other structural material may be substituted for sheet steel. In addition, enclosure


102


may be formed in different shapes, for example, cylindrical or spherical, with appropriate adjustments to the service bin and other components of dropbox


100


, as should be apparent to one of skill in the art.




Enclosure


102


comprises a front wall


104


, a top wall


146


, opposite side walls


148


,


150


, a bottom wall


152


, and a rear wall


154


. Front wall


104


may be essentially configured as a frame with two large openings


106


,


136


. Service opening


106


is covered by service door


108


, and serves for delivery of items such as mail. Access opening


136


is covered by access door


134


, and provides access to the interior of enclosure


102


. It may be advantageous to form top wall


146


and side walls


148


,


150


together from a single piece of sheet material


142


, which may therefore serve as a drip/moisture shield for enclosure


102


. In addition, it may also be advantageous to shape the top wall


146


and side walls


148


,


150


so as to provide an overhang


156


over the service opening


106


. Overhang


156


may enhance the security of dropbox


100


by making it more difficult to reach around service bin


112


, and may also provide some enhanced moisture protection for enclosure


102


. The overhang with its tapered side supports may also make the dropbox more aesthetically pleasing.




Opening


106


should be disposed in a upper portion of the enclosure


102


. It may be disposed in a flat, vertically-oriented front wall in the upper portion of the dropbox, as shown. In alternative embodiments, the opening may be disposed in some other face in the upper portion of the dropbox, such as in an inclined or curved face. Opening


106


is covered by a service door


108


that is pivotably attached, such as by a hinge


110


, to the front wall adjacent to a lower rim of opening


106


. Door


108


therefore opens by pivoting out and down. When in a closed position, it may be held by a suitable latch, such as magnetic latch


124


over the upper rim of opening


106


. A pull handle


162


may be attached to service door


108


adjacent to upper edge


132


.




To better cover opening


106


, the dimensions of service door


108


should be larger than those of the opening, thereby providing an outer margin


164


around the periphery of the service door. A sealing gasket


140


may then be disposed between front wall


104


and the outer margin


164


, thereby preventing moisture from entering enclosure


102


. Any suitable gasket material may be used for gasket


140


, for example, a closed cell urethane foam strip with an adhesive backing.




A service bin


112


is disposed on an interior side


118


of service door


108


. Service bin


112


may have any suitable shape that will hold delivered items when the service door is open (such as when in the position shown in FIGS.


2


and


4


), and drop the delivered items into the enclosure


102


when the service door is closed (such as when in the position shown in FIGS.


2


and


4


). Service bin


112


should further be configured to block would-be intruders from reaching around the service bin into the lower part of enclosure


102


, when the service door is in a open position. Accordingly, in an embodiment of the invention, the service bin comprises an obliquely extending portion


116


transverse to the service door. When the service door is closed, the obliquely extending portion


116


leads into the interior of enclosure


102


, such that an item held in portion


116


will fall into the enclosure.




To prevent someone from reaching around it, portion


116


is sufficiently long, and when the service door


108


is in an open position, its distal edge


130


is positioned sufficiently far above bottom


152


, so that it is not possible to reach around the service bin from outside of the opening


106


to reach items resting in the secure bin


114


of dropbox


100


. One of the advantages of the invention is that, as the service door is opened, the distal edge


130


of the service bin moves progressively further away from the secure bin. Thus, service bin


112


provides an effective blocking structure while being of a relatively compact size.




It should be appreciated that the shape of the service bin


112


, and in particular, the obliquely extending portion


116


, will depend on factors such as the shape of enclosure


102


, the shape and location of opening


106


, the shape and orientation of the service door


108


, and the depth of enclosure


102


. Various different shapes may be suitable. In an embodiment of the invention, the obliquely extending portion


116


of service bin


112


comprises a bin floor


120


extending at an obtuse angle θ from the interior side


118


of service door


112


to a distal end


130


, and a pair of bin sidewalls


122


extending between adjacent surfaces of the service door and bin floor, at opposing sides of the service bin. Obtuse angle θ may be any obtuse angle, but for a more compact dropbox using a vertically-oriented service door, an value of θ between about 110 degrees and 135 degrees is believed particularly suitable. For example, in an embodiment of the invention, a θ value of 116 degrees was used. In the same embodiment, to prevent reaching around, the distal end


130


of the bin floor


120


was between about nineteen and twenty inches from the upper edge


132


of the service door. Of course, other values may also be appropriate, depending on the configuration of the service bin.




Bin sidewalls


122


serve as strengthening gussets for bin floor


120


, for increasing the overall strength and rigidity of the service bin. The bin sidewalls also prevent someone from reaching around the sides of the bin floor into the enclosure


102


. Bin sidewalls


122


may extend from the bin floor adjacent its distal end


130


, to the service door adjacent its upper edge


132


. Optionally, an extension piece


128


may be attached along the edge of the bin floor at its distal end


130


, for increased security.




In addition, a protruding doorstop


126


may be provided anywhere along the edges of the bin floor, for example, adjacent to distal end


130


. The doorstop should be positioned to strike the front wall or adjacent member when the service door is in a fully open position. For greater strength, it may be desirable to provide a doorstop protruding from each opposing side of the bin floor. The doorstop


126


should be sufficiently strong to prevent an intruder from forcing the service bin out of opening


106


.




For applications wherein dropbox


100


is to be used as a mailbox, service bin


112


may be provided with a clip


138


for holding outgoing mail in the service bin until it can be retrieved by a postal carrier. The clip may be a piece of spring steel configured to hold outgoing mail against the interior side


118


of the service door. In the alternative, an outgoing mail pocket, or any other suitable mail holding device, may be provided on the interior side of the service door. It may further be desirable, for mailbox applications, to provide an outgoing mail flag


166


at a suitable location on the outside of enclosure


102


.




The enclosure


102


should be provided with a second opening


136


for access to secure bin


114


. Opening


136


is covered by access door


134


, which may be locked and unlocked using keylock


135


. Like the service door, the access door


134


may overlap the outer perimeter of the access opening


136


for greater security and moisture protection. Sealing gasket


140


may be disposed between a perimeter of the access door and the front wall


104


, as shown in

FIG. 5

, similarly to sealing of service door


108


. Access door


134


may be hinged at its bottom edge to the front wall, like the service door. In the alternative, the access door may be hinged along a side edge, or may be configured in some other fashion. The access opening may be provided in the front wall


104


, or at any other suitable location on enclosure


102


.




Secure bin


114


is positioned under the service bin


112


to receive items dropped from the service bin when the service door is closed. In an embodiment of the invention, the contours of the secure bin are defined by lower portions of the side walls


148


and


150


, rear wall


154


, front wall


104


, and bottom


152


. This provides an economical, compact configuration. In alternative embodiments, the secure bin may be a separate structure inside of enclosure


102


, and/or coupled to enclosure


102


in some other way. For example, a secure bin may be configured as a detachable container below the service bin, obviating the need for an access door. Instead, delivered items could be accessed by unlocking and detaching a detachable secure bin.




In an embodiment of the invention, bottom


152


serves as a receiving floor for the secure bin


114


, as shown in

FIGS. 4 and 6

. For security of the delivered items, floor


152


should be set sufficiently below the distal end


130


of secure bin


112


, so that items in the secure bin can not be reached through the service opening


106


, allowing for the anticipated accumulation of delivered items in the secure bin. In the embodiment shown in

FIGS. 3 and 4

, the distance between the bottom of the secure bin


114


and the floor


152


is about eight inches. Generally speaking, greater distances to floor


152


provide a deeper secure bin, and will allow secure receipt of a larger volume of mail and larger packages. It is believed that the configuration depicted is a reasonable design for residential mail delivery. Of course, more or less depth in the secure bin may be desired, depending on the intended application.




As shown in

FIG. 6

, to protect delivered items from accumulated moisture, receiving floor


152


may be provided with an upper portion


168


for contacting delivered items in secure bin


114


, and a lower portion


170


for receiving drainage from the upper portion and any wet delivered items thereon. The upper portion


168


and lower portion


170


may be provided by forming a plurality of dimples


172


or other protrusions in the receiving floor


152


. Drainage holes (not shown) may also be provided through the receiving floor


152


. In the alternative, or in addition, a bi-layer floor may be provided. For example, floor


152


may be comprised of two spaced-apart sheets, with an upper sheet for supporting delivered items, and a lower sheet receiving drainage from the upper sheet.




Having thus described a preferred embodiment of the security dropbox with pivoting service bin, it should be apparent to those skilled in the art that certain advantages of the within system have been achieved. It should also be appreciated that various modifications, adaptations, and alternative embodiments thereof may be made within the scope and spirit of the present invention. For example, a particular configuration of service bin has been illustrated, but it should be apparent that the inventive concepts described above would be equally applicable to other dropboxes with various different shapes and configurations of service bins. The scope of the invention is to be determined solely by the following claims.



Claims
  • 1. A security dropbox, comprising:an enclosure having walls, the enclosure walls comprising a front wall having an opening; a service door covering the opening on an exterior of the enclosure, the service door pivotably attached to the front wall adjacent to a lower rim of the opening, and having an interior side facing the enclosure and an exterior side opposite to the interior side; a service bin disposed on the interior side of the service door, the service bin positioned to hold delivered items when the service door is open and to drop the delivered items into the enclosure when the service door is closed, wherein the service bin comprises the interior side of the service door and an obliquely extending portion transverse to the service door, the obliquely extending portion leading into the enclosure when the service door is closed and configured to block reaching into an interior of the enclosure when the service door is open, wherein the obliquely extending portion comprises a bin floor extending at an obtuse angle from the interior side of the service door, and bin sidewalls extending between adjacent surfaces of the service door and the bin floor, and wherein the service bin further comprises a protruding door stop adjacent to a distal end of the bin floor; and a secure bin in the enclosure under the service bin, the secure bin positioned to receive the delivered items dropped from the service bin.
  • 2. The dropbox of claim 1, wherein the bin floor extends from the service door to the distal end, and the bin sidewalls extend between the distal end of the bin floor and the service door adjacent to an upper edge of the service door.
  • 3. The dropbox of claim 2, wherein the distal end of the bin floor is at least about eighteen inches away from the upper edge of the service door.
  • 4. The dropbox of claim 1, wherein the obtuse angle is at least 110 degrees and not greater than 135 degrees.
  • 5. The dropbox of claim 1, further comprising a lockable access door in the enclosure walls, the access door covering a second opening in the enclosure, the second opening providing access to the secure bin.
  • 6. The dropbox of claim 5, wherein the second opening is in the front wall below the service door.
  • 7. The dropbox of claim 1, further comprising an outgoing mail clip disposed on the interior side of the service door.
  • 8. The dropbox of claim 1, further comprising a sealing gasket interposed between a perimeter of the service door and the front wall.
  • 9. The dropbox of claim 1, wherein the enclosure walls further comprise a single folded sheet of material making up a top wall and opposite side walls of the enclosure.
  • 10. The dropbox of claim 1, wherein the enclosure walls comprise a sheet metal material.
  • 11. The dropbox of claim 1, wherein the enclosure walls further comprise an overhanging portion over the service door.
  • 12. The dropbox of claim 1, wherein the secure bin further comprises a receiving floor, the receiving floor having an upper portion for contacting the delivered items in the secure bin, and a lower portion for receiving drainage from the upper portion.
  • 13. The dropbox of claim 12, wherein the upper portion of the receiving floor comprises upper surfaces of a plurality of protrusions in the receiving floor.
  • 14. The dropbox of claim 1, further comprising a pull handle disposed on the exterior side of the service door.
  • 15. The dropbox of claim 1, wherein the service door is in a substantially vertical orientation when closed.
  • 16. The dropbox of claim 1, further comprising an outgoing mail flag pivotably attached to the enclosure.
  • 17. The dropbox of claim 1, wherein the enclosure is substantially in the shape of a rectangular prism.
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