The invention relates generally to the field of garage door openers. In particular, the invention relates to an improved garage door opener system, with design features for preventing garage door break-in by opening the door from outside of the garage.
A garage door opener connects a garage door, such as a sectional, roll-up door, to a motor drive system. Energizing a motor of the motor drive system moves up or down the door, thus opens or closes the door. The motor is generally controlled remotely, which may be by a hand-held or other portable device or controlled through a wall-mounted control panel, among others. A door generally cannot be forced to move against the motor drive system, whether to open or close the door.
However, for safety or emergency, such as due to power failure or malfunctioning of the garage door opener, it is desirable and often required by industry standard to allow manual opening or closing of the door. An emergency release mechanism is provided for this purpose. The emergency release mechanism allows a person to disengage the door from the motor drive system, thus allowing the manual opening or closing of the door. When there is power outage or malfunction of a garage door opener, a person can use the emergency release to disengage the garage door from the motor drive system, and then open or close the door manually during emergency.
However, this could create a security threat to home owners. The emergency release usually involves a lever having a cord connected thereto, pulling down on this cord would disengage the door from the motor drive system and the door would be able to move freely. For a determined theft, it is not difficult to reach this release cord or lever from outside the garage door using a thin and long object, such as a hanger, inserted through a gap between the garage door and its frame, and then by grabbing the cord (or simply grabbing the lever) and pulling down the hanger to disengage the emergency release. The door then can be opened from the outside.
To address this safety concern, there are aftermarket safety devices available on the market that would prevent theft from opening a garage door from the outside. Examples of such devices include electronics door locks, which works like a deadbolt for the garage door opener. But this can be expensive and difficult to install.
It is therefore desirable to have a garage door opener that includes an anti-theft feature as part of the garage door opener, without any add-on device. It is an object of the present invention to mitigate or obviate at least one of the above mentioned disadvantages.
The present invention is directed to a safety feature that is built into a garage door opener system that could prevent one from opening the door from the outside by activating the emergency release. A broad aspect of the present invention involves an emergency release that cannot be disengaged by simply pulling down a cord by reversing the pulling direction of the cord. It also includes protective shields that prevent access to emergency release lever from outside the garage.
In one aspect of the invention, there is provided a garage door opener system that comprises a motor unit providing a driving force for moving a garage door; and a power transmission arrangement for transmitting the driving force from the motor unit to the garage door. The power transmission arrangement includes an emergency release unit. When the emergency release unit is engaged, the power transmission mechanism transmits the driving force from the motor to the garage door and when the emergency release unit is disengaged, the driving force is separated from the garage door. The emergency release unit comprises a body; a release actuator mounted to the body, the release actuator having a distal end for fastening a release cord thereto, wherein the emergency release unit changes from engaged to disengaged when the distal end travels along a disengaging direction a minimum amount of travel; a direction reverser positioned adjacent the distal end, the direction reverser supporting a section of the release cord around the direction reverser, wherein the direction reverser is positioned such that pulling the release cord suspended around the direction reverser does not move the distal end sufficiently along the disengagement direction to disengage the emergency release unit; and a biasing element secured to the body for suspending the section of the release cord around the direction reverser.
As one feature, the emergency release unit further comprises a blocking shield mounted to the body to deny access to the release actuator for disengaging the emergency release. Furthermore, the release actuator may be a release handle movably mounted to the body, and moving the distal end downward disengages the emergency release unit, and wherein the release handle has an upper edge and the blocking shield has a bottom edge, the upper edge of the release handle and the bottom edge of the blocking shield having complementary shapes to favor tight contact therebetween. Additionally, the blocking shield may comprise a flange formed on and extending from a side of the blocking shield, to cover the upper edge of the release handle.
As another feature, the power transmission arrangement further comprises a drive system coupled to and driven by the motor unit; a door arm to be connected to the garage door and, when engaged to and moved by the drive system, moving the garage door to open or close the garage door. The emergency release unit may further comprise a pair of cooperating engagement elements to releasably engage the door arm to the drive system.
As yet another feature, the release actuator is a release handle movably mounted to the body, the release handle having a distal end remote from the pivot point, wherein the release handle disengages the door arm when the distal end travels a minimum travel distance. As a further feature, the direction reverser is integrally formed with and extending from the release handle. Additionally, the direction reverser may be curved upwards towards its terminating tip or outer edge.
As a different feature, the release handle is pivotably mounted to the body at a pivot point and the direction reverser is positioned higher than the pivot point or is above the pivot point.
As yet another feature, the emergency release unit further comprises a protective wall that is sized to cover the distal end of the release actuator when the garage door is in a closed position. The protective wall may be sized to completely cover a fraction of the release handle near the distal end and the fraction may be one half, one third, one quarter, or one fifth.
In another aspect of the invention, there is provided a garage door opener system that comprises a motor unit providing a driving force for moving a garage door; and a power transmission arrangement for transmitting the driving force from the motor unit to the garage door. The power transmission arrangement includes an emergency release unit. When the emergency release unit is engaged, the power transmission mechanism transmits the driving force from the motor to the garage door and when the emergency release unit is disengaged, the driving force is separated from the garage door. The emergency release unit comprises a body; a release actuator mounted to the body, wherein moving a distal end of the release actuator along a disengage direction disengages the emergency release; and a blocking shield mounted to the body to deny access to the release actuator for forcing the distal end to move along the disengage direction to disengage the emergency release.
As a feature of this aspect of the invention, the emergency release unit further comprises a protective wall that is sized to cover the distal end of the release actuator when the garage door is in a closed position.
In other aspects the invention provides various combinations and subsets of the aspects described above.
For the purposes of description, but not of limitation, the foregoing and other aspects of the invention are explained in greater detail with reference to the accompanying drawings, in which:
The description which follows and the embodiments described therein are provided by way of illustration of an example, or examples, of particular embodiments of the principles of the present invention. These examples are provided for the purposes of explanation, and not limitation, of those principles and of the invention. In the description which follows, like parts are marked throughout the specification and the drawings with the same respective reference numerals.
This invention is about a more secure garage door opener system, mainly for reducing the risk of garage door break-in from outside of the garage. Some known risks of this type include using an object such as a hanger to activate the emergency release of a garage door opener, therefore, allowing the door to be opened from outside.
A garage door opener system includes features to prevent opening the door from outside by disengaging the emergency release is described. The garage door opener system includes an emergency release that cannot be disengaged by simply pulling down a cord due to the pulling direction of the cord being reversed or changed by a cord direction reverser of the emergency release. It also includes protecting shields that prevent access to emergency release lever from outside the garage.
The power transmission arrangement includes an emergency release unit. A release actuator in the nature of a release handle (not shown in
As will be appreciated, although a plunger 206 and a cooperating grove 212 are described as the cooperating engagement elements, any suitable arrangements, such as clutches, also may be used in an engagement unit or for an engagement mechanism. What is required is that when the engagement elements are engaged, power from the motor unit is transmitted to the door arm 110. When the engagement elements are disengaged, i.e., when the engagement is released, the motor unit is decoupled to the door arm 110, and therefore the door can be manually opened. In other words, in the disengaged state, the driving force from the motor unit is separated from the door, thus leaving the door to be freely movable.
This arrangement is illustrated more clearly in an enlarged view in
This design would not prevent an authorized user from disengaging the emergency release, if done from inside the garage. This is illustrated in
In
Additionally, although
Alternatively, this may be viewed as how the direction reverser 314 will change the direction of the pulling force. When the section 312 of the cord 302 is suspended around the direction reverser 314, pulling the cord 302 will not provide a pulling force component that is along the disengagement direction, i.e., the downward direction in this example, to move the distal end 306 of the release handle 304 along the disengagement direction. As no force will move the distal end 306 along the disengagement direction, the trolley 108 will not be disengaged from the motor drive system. Thus, the emergency release unit will remain to be in the engaged state and the power transmission arrangement will continue providing the driving force from the motor unit 102 to the door 112 to open or close the door. The driving force from the motor unit will not be separated from the door.
The fin-shaped protector, or direction reverser in particular, is to be sized sufficiently small to allow the cord to be pulled over it in a sideway direction so that the cord can bypass the protector and be pulled down directly to disengage the drive system from the door arm, if a person is to pull the cord and disengage the drive system inside the garage.
The release handle 304 is also protected from being accessed from sides and from above to reduce the likelihood of release handle being pushed or pulled down directly using a tool, such as a hanger, from outside the garage. A blocking shield in the nature of a blocking plate 324 protects the release handle from above (see
At its normal engaged position, a blocking shield in the nature of a blocking plate 324,502 is positioned right above the release handle 304. As a result, the release handle 304 is protected from above to deny unauthorized access. For improved protection, the bottom edge of the blocking plate and the upper edge of the release handle may have complementary shapes to favor tight contact therebetween, to prevent someone from inserting a thin object into a gap between the blocking plate and the release handle. For example, the blocking shield 324,502 may have a bottom edge 326,504 that has a shape profile complements the shape of the release handle 304 (or at least its upper edge portion 506) to favor tight contact. This thus denies access to, or at least makes it more difficult to gain access to, the release handle, in particular, its upper edge, for the purpose of pushing or pulling down the release handle, i.e., forcing it to move along the disengagement direction to disengage the emergency release. For further protection, the mounting position of the blocking plate 324,502 is such that its outward facing surface (“outward” being pointing away from the rail when the trolley is installed) is flush with the outer surface (or exterior surface) of the release handle. Alternatively, a flange 508 may be formed on and extending from each side (or one side) of the blocking plate 502. The flange 508 has a width (or the flanges and the blocking plate has a combined width) such that the upper edge 506 of the release handle 304 is more or less completely covered by the blocking plate 502 and the flanges 508. The flange 508 also may have the same shape profile of the bottom edge 504 of the blocking plate, i.e., to follow the shape of the upper edge 506 of the release handle.
Sidewalk or enclosure also can be used to protect the release lever 306 from being accessed in front and rear directions of the emergency release (“front” being a direction facing the door and “rear” being a direction facing away from the door) or from side directions.
Other embodiments are also possible. For example, in one particular embodiment, the garage door opener system includes a motor unit; a drive system coupled to and driven by the motor unit; a door arm to be connected to a garage door and, when engaged to and moved by the drive system, moving a garage door to open or close the door; and a secure emergency release unit, the secure emergency release unit connecting the drive system of the garage door opener system to the door arm to move the door. The secure emergency release unit has a body; a pair of cooperating engagement elements to releasably engage the door arm to the drive system; a release handle movably mounted to the body, the release handle having a distal end remote from the pivot point, wherein the release handle disengages the door arm when the distal end travels a minimum travel distance; and a protector for supporting a section of a release cord to be connected to the distal end of the release handle, wherein, the protector is positioned such that pulling the cord is unable to cause the distal end to travel the full minimum travel distance when the section is supported by the protector.
In another particular embodiment, the garage door opener system includes a motor unit; a drive system coupled to and driven by the motor unit; a door arm to be connected to a garage door and, when engaged to and moved by the drive system, moving a garage door to open or close the door; and a secure emergency release unit, the secure emergency release unit connecting the drive system of the garage door opener system to the door arm to move the door. The secure emergency release unit has a body; a pair of cooperating engagement elements to releasably engage the door arm to the drive system; a release handle movably mounted to the body, the release handle having a distal end remote from the pivot point, wherein the release handle disengages the door arm when the distal end travels a minimum travel distance; and a blocking plate mounted to the body and positioned above the release handle to prevent access to the distal portion of the release handle from above.
In yet another particular embodiment, a garage door opener system includes a motor unit; a drive system coupled to and drivers by the motor unit; a door arm to be connected to a garage door and, when engaged to and moved by the drive system, moving a garage door to open or close the door; and a secure emergency release unit, the secure emergency release unit connecting the drive system of the garage door opener system to the door arm to move the door. The secure emergency release unit has a body; a pair of cooperating engagement elements to releasably engage the door arm to the drive system; a release handle pivotally mounted to the body at a pivot point, the release handle having a distal end remote from the pivot point, wherein the release handle disengages the door arm when the release handle is pivoted a minimum rotation angle; a release cord to be connected to the distal end for pulling downwards at the distal end to pivot the release handle the minimum rotation angle to disengage the door arm from the drive system, downwards being a down-pointing direction when the garage door opener system is in an installed position; a direction reverser positioned above the pivot point; a biasing element secured to the body for suspending a section of the release cord above the direction reverser to reverse the pulling direction of the release cord; and a blocking plate mounted to the body and positioned above the release handle, the blocking plate having a lower edge that has a profile complementing that of an upper edge of the release handle, to prevent access to the distal portion of the release handle from above.
Various embodiments of the invention have now been described in detail. Those skilled in the art will appreciate that numerous modifications, adaptations and variations may be made to the embodiments without departing from the scope of the invention, which is defined by the appended claims. The scope of the claims should be given the broadest interpretation consistent with the description as a whole and not to be limited to these embodiments set forth in the examples or detailed description thereof.
Number | Date | Country | |
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62456792 | Feb 2017 | US |