BACKGROUND
The present disclosure relates to movable barriers, and particularly to security gates. More particularly, the present disclosure relates to a variable-width security gate for use in a doorway inside a dwelling.
SUMMARY
A gate unit in accordance with the present disclosure includes a gate that can be moved in a doorway about a pivot axis by a person between closed and opened positions. In the closed position, the gate is arranged to block movement through the doorway.
In illustrative embodiments, the gate unit includes a pivotable gate and a gate mount that is adapted to mate with a post-support frame bordering a doorway in an interroom environment between two rooms or a gateway in a top-of-the-stairs environment at the top of a staircase. The gate mount includes laterally spaced apart vertical side posts and a threshold bar. The threshold bar is arranged to extend between and interconnect the vertical side posts and normally lie on or along the floor when the gate mount is placed in a doorway in an interroom environment. The gate is mounted on one of the side posts for pivotable movement between opened and closed positions. When closed, the gate can be retained in the closed position using a latch that engages the other side post.
In illustrative embodiments, the gate unit in accordance with the present disclosure is configured to include a threshold bar that is removable in the field so that the gate unit can be used by a consumer (1) in a doorway in an interroom environment in which the threshold bar is arranged to extend along the floor between spaced-apart door jambs included in a door frame associated with the doorway, and, alternatively (2) in a gateway in a top-of-the-stairs environment in which the threshold bar is removed by the consumer and stored so that it does not extend along the floor when the gate unit is in use. In accordance with the present disclosure, the removed threshold bar can be stored by the consumer in one or more bar storage spaces formed in the vertical side posts of the gate mount so that it is retained for future use if the gate unit is moved later from the top-of-the-stairs environment to an interroom environment.
In illustrative embodiments, each vertical side post has a first end and an opposite second end. The threshold bar can be arranged to extend horizontally between the side posts and coupled temporarily to the first end of each side post to provide a U-shaped gate mount. The threshold bar is configured to be removable by a consumer so that the gate unit can be used at the top of a staircase. The threshold bar can be separated from the side posts by a consumer in accordance with the present disclosure while other portions of the gate mount are anchored in stationary positions at, for example, the top of a staircase.
In illustrative embodiments, the gate unit can be changed in the field by a consumer to convert the gate unit from a pressure-mounted mode to a hardware-mounted mode using a process in accordance with the present disclosure that involves removal of the threshold bar. In each mode, the U-shaped gate mount will be placed in its designated location (e.g. in an interroom environment or a top-of-the-stairs environment) while the removable threshold bar remains coupled to the first ends of the side posts. In the pressure-mounted mode in a doorway in an interroom environment (or in a hallway), the U-shaped gate mount is oriented to assume an upright orientation so that the threshold bar normally is arranged to extend along the floor and lie under the pivotable gate. In an alternative hardware-mounted mode in a gateway in a top-of-the-stairs environment, the U-shaped gate mount is inverted to assume an inverted orientation by the consumer so that it appears to be upside down before the gate unit is installed to cause the threshold bar to lie above the pivotable gate, and then after the post-anchoring hardware is coupled to a neighboring post-support frame associated with the gateway, the elevated threshold bar is separated from the first ends of the side posts by the consumer and removed so that someone may pass through the opened gate. The removable threshold bar is then stowed by the consumer in bar-storage space provided in one or both of the vertical side posts. The threshold bar can be removed easily by a consumer without removing the hardware-anchored side posts form the adjacent post-support frame in a top-of-the-stairs environment.
Additional features of the present disclosure will become apparent to those skilled in the art upon consideration of illustrative embodiments exemplifying the best mode of carrying out the disclosure as presently perceived.
BRIEF DESCRIPTION OF THE DRAWINGS
The detailed description particularly refers to the accompanying figures in which:
FIG. 1 is a front perspective view of a gate unit in accordance with the present disclosure placed in a doorway in an interroom environment between two rooms in a dwelling and showing that the gate unit is anchored in an upright orientation in the doorway and includes (1) a U-shaped gate mount having a removable threshold bar and mating with a door frame bordering the doorway in a pressure-mounted mode and (2) a gate mounted on the U-shaped gate mount for swinging movement about a vertical pivot axis between a closed position and an opened position and showing that the removable threshold bar of the U-shaped gate mount is arranged to extend along the floor in the doorway below and under the gate when the gate unit is anchored in the upright orientation in the doorway;
FIGS. 2A-2C illustrate a process in accordance with the present disclosure as to how the gate unit can be changed in the field by a consumer from a pressure-mounted mode in a doorway in an interroom environment as shown in FIG. 1 to a hardware-mounted mode at the top of a staircase in a top-of-the-stairs environment as shown in FIG. 2C by: (1) inverting the gate unit to cause the removable threshold bar to lie above the pivotable gate as shown in FIG. 2A rather than below the pivotable gate as shown in FIG. 1, (2) removing the threshold bar from the rest of the gate unit while the vertical side posts are anchored to the adjacent post-support frame of a gateway and separating the two bar segments included in the removable threshold bar as shown in FIG. 2B, and (3) stowing each of the bar segments in a companion bar-segment storage space formed in the vertical side posts included in the gate mount as shown in FIG. 2C;
FIG. 2A is a front perspective view of the gate unit of FIG. 1 after it has been removed from the doorway in the interroom environment of FIG. 1, rotated 180° about a phantom horizontal gate-inversion axis line (as suggested by the double arrow) to assume an inverted orientation, and then mounted in a gateway associated with a staircase in a top-of-the-stairs environment to lie in the inverted orientation and showing that the removable threshold bar is now arranged to extend in a horizontal direction above the closed gate and away from a portion of the floor under the closed gate;
FIG. 2B is a view similar to FIG. 2A after the removable threshold bar has been separated from the rest of the gate unit by a consumer while the vertical side posts of the gate unit remain mounted to the post-support frame in the gateway in the top-of-the-stairs environment so that the threshold bar no longer serves as a stationary horizontally extending barrier to block passage of a person through a walkway passage defined by the gate mount and associated with the gateway after the gate is pivoted to an opened position and showing that first and second bar segments of the threshold bar have been separated from one another by the consumer so that the first bar segment can be inserted by the consumer downwardly into a vertical first bar-segment storage space that is aligned with or formed in a vertical lock-side post included in the U-shaped gate mount and so that the second bar segment can be inserted by the consumer downwardly into a vertical second bar-segment storage space that is aligned with or formed in a vertical hinge-side post;
FIG. 2C is a view similar to FIG. 2B showing that the first bar segment has been stowed in the first bar-segment storage space provided to the left of the closed gate and that the second bar segment has been stowed in the second bar-segment storage space provided to the right of the closed gate and suggesting that removal of the threshold bar from the top of the gate unit has cleared a path through the walkway passage associated with the gateway once the gate is pivoted to an opened position;
FIG. 3 is a perspective view of the gate unit shown in the upright orientation of FIG. 1 to place the removable threshold bar below the swinging gate and showing that the removable threshold bar includes two segments that are interconnected for relative slidable movement and a segment lock (shown in more detail in FIGS. 19-22) and showing that retention feet are coupled to the outer edges of each of the vertical side posts of the U-shaped gate mount to apply pressure between the post-support frame of the doorway and the gate mount in the pressure-mounted mode;
FIG. 4 is a front elevation view of the gate unit of FIG. 3 showing that a latch assembly is carried on the left side of the gate to engage with latch receivers coupled to the left side vertical side of the gate mount to lock the gate in the closed position as suggested in FIGS. 6-10;
FIG. 5 is an exploded perspective assembly view of the gate unit of FIGS. 1-4 showing that the U-shaped gate mount includes a removable threshold bar comprising a left bar segment and a separate right bar segment, a vertical left side post for mating with the left end of the left bar segment, and a vertical right side post for mating with the right end of the right bar segment;
FIG. 6 is an enlarged exploded perspective assembly view of the latch assembly of FIG. 4 showing that the latch assembly includes a pair of handles configured to move a latch retractor bar coupled between the handles and a pair of latches positioned within a latch base for movement between a locked position and an unlocked position;
FIG. 7 is an enlarged view of the handle shown in FIG. 6 with portions broken away to show the handle pivots relative to the latch base to move the latch retractor bar and that a trigger is positioned to block pivoting movement of the handle until a user slides the trigger relative to the handle;
FIG. 8 is a view similar to FIG. 7 showing that the latch retractor bar is coupled to the handle for vertical motion relative to the latch base when moved by the handle;
FIG. 9 is a perspective sectional view taken along line 9-9 in FIG. 8 showing the latch in a locked positon and that each latch includes a pair of pins positioned to move in slots of the latch base, a leaf spring coupled between the pins and configured to bias the pins toward one another, and a lock tab coupled to the leaf spring and arranged to extend through the latch retractor bar and latch base to engage the latch receiver and suggesting that the latch retractor bar engages with the leaf springs of the latches to retract the lock tab from the latch receiver toward the unlocked position;
FIG. 10 is an enlarged perspective view of the gate unit of FIGS. 1-4 showing that the retention feet are coupled to the vertical side posts to face outwardly away from the gate;
FIG. 11 is an enlarged exploded perspective assembly view of the retention feet of FIG. 10 showing that each of the retention feet includes an extendable pad coupled to a knob for extending the pad and a bracket coupled between the pad and the knob and suggesting that the pad engages the post-support frame of the doorway in the pressure-mounted mode and the bracket is secured to post-support frame of the doorway in the hardware-mounted mode;
FIG. 12 is an enlarged perspective view of the retention foot of FIG. 10;
FIG. 13 is a sectional view taken along line 13-13 in FIG. 12;
FIG. 14 is a view similar to FIG. 12 showing the pad extended;
FIG. 15 is a view similar to FIG. 14 showing the bracket removed from a housing of the retention foot;
FIG. 16 is a view similar to FIG. 12 showing the bracket rotated relative to the housing to secure the bracket to the post-support frame of the doorway in the hardware-mounted mode;
FIG. 17 is a top plan view of the gate unit of FIGS. 1-4;
FIG. 18 is an enlarged exploded perspective assembly view of the gate;
FIG. 19 is an enlarged perspective view of the removable threshold bar of FIGS. 1-4;
FIG. 20 is an enlarged exploded perspective assembly view of the removable threshold bar of FIG. 19;
FIG. 21 is an enlarged exploded perspective assembly view of a pinch lock configured to attach the removable threshold bar to the companion vertical side posts;
FIG. 22 is an enlarged exploded perspective assembly view of the segment lock;
FIG. 23 is a sectional view taken along line 23-23 in FIG. 19;
FIGS. 24A-E illustrate a multi-step process in accordance with the present disclosure for storing the segments of the removable threshold bar in the vertical side posts when the gate unit is in the hardware-mounted mode;
FIGS. 25A-C illustrate a method in accordance with the present disclosure for removing packaging from the gate unit during installation of the gate unit in a doorway;
FIG. 26 is a plan view of packaging for use with the gate unit in accordance with the present disclosure showing that the packaging includes indicia illustrating how to install the gate unit in a doorway;
FIGS. 27A-D illustrate a method in accordance with the present disclosure for installing the gate unit in a doorway in the pressure-mounted mode shown, for example, in FIG. 1; and
FIGS. 28A-J illustrate a method in accordance with the present disclosure for installing the gate unit in a gateway in the hardware-mounted mode as suggested, for example, in FIGS. 2A-2C.
DETAILED DESCRIPTION
A gate unit 10 in accordance with the present disclosure is configured for use in a pressure-mounted mode in a doorway 102 in an interroom environment, as suggested in FIG. 1, and a hardware-mounted mode in a gateway 104 in a top-of-the-stairs environment, as suggested in FIG. 2C. It is within the scope of the present disclosure also to use the gate unit 10 in a hardware-mounted mode in a doorway in an interroom environment.
Gate unit 10 includes a U-shaped gate mount 12 having a removable threshold bar 22 that is arranged to provide outward force F against a post-support frame 101, 103 in the pressure-mounted mode, as suggested in FIGS. 1, 19, and 20 and a pivotable gate 14 having a latch assembly 16 for locking gate 14 in a closed position, as suggested in FIGS. 6-9. Once threshold bar 22 is removed to ready the gate unit 10 for use in a gateway 104 in the top-of-the-stairs environment, the consumer can separate bar segments 24, 26 included in the removed threshold bar 22 and stow those segments 24, 26 as suggested in FIGS. 24A-E. Gate unit 10 is wrapped in packaging 30 having indicia 32 showing a consumer how to install gate unit 10 in a doorway 102 or in a gateway 104 associated with a staircase as suggested in FIGS. 25A-28J. A process in accordance with the present disclosure for orienting and modifying the gate unit 10 in the field at the option of a consumer so that gate unit 10 can be used in hardware-mounted mode in a gateway 104 in a top-of-the-stairs environment is illustrated in FIGS. 2A-2C.
A gate unit 10 is provided for use in a dwelling as suggested in FIGS. 1 and 2A-2C. Gate unit 10 includes a gate mount 12 adapted to be mounted to a portion (e.g., 101, 103 and 105, 106) of the dwelling and a gate 14 mounted on a portion of the gate mount 12 for swinging movement about a gate-pivot axis 14A between an opened position and a closed position.
Gate mount 12 includes laterally spaced apart vertical side posts 21, 23 and a horizontally extending removable threshold bar 22 that is coupled to the vertical side posts 21, 23 and arranged normally to interconnect first ends of each of the vertical side posts 21, 23 to provide the gate mount with a U-shape as suggested in FIG. 3. Gate mount 12 is adapted to be mounted to the portion of the dwelling in a pressure-mounted mode as suggested in FIG. 1 while the threshold bar 22 remains coupled to the vertical side posts 21, 23 using pads 42 that are held under pressure to the portion 101, 103 of the dwelling or in a hardware-mounted mode as suggested in FIGS. 2A-2C using hardware that is anchored to the portion 105, 106 of the dwelling after threshold bar 22 has been decoupled from the vertical side posts 21, 23. Gate mount 12 is arranged to assume an upright orientation as suggested in FIG. 1 to cause threshold bar 22 to lie below gate 14 and along a floor underlying gate 14 when gate unit 12 is placed in a doorway 102 in an interroom environment in the pressure-mounted mode. Gate mount 12 is arranged to assume an inverted orientation as suggested in FIG. 2A to cause the threshold bar to lie above gate 14 and in spaced-apart relation to the floor underlying gate 14 to position gate 14 to lie between threshold bar 22 and the floor when gate unit 10 is placed in a gateway 104 associated with a staircase in a top-of-the-stairs environment.
Gate mount 12 further includes bar-removal means 70 for coupling and uncoupling threshold bar 22 to and from the vertical side posts 21, 23 so that gate mount 112 is retained in the upright orientation in the doorway 102 in the interroom environment in the pressure-mounted mode while threshold bar 22 is coupled to the vertical side posts 21, 23 and arranged to extend along the floor and gate mount 12 is retained in the inverted orientation in gateway 104 in the top-of-the-stairs environment in the hardware-mounted mode before and after decoupling of threshold bar 22 from vertical side posts 21, 23. Bar-removal means 70 comprises a pinch lock 70 at each end of threshold bar 20 in an illustrative embodiment as suggested in FIGS. 19 and 20.
Threshold bar 22 includes a first segment 24, a second segment 26 mounted for movement relative to first segment 24 and to be separated from first segment 24, and a segment lock 25 configured to block relative movement of first and second segments 24, 26 as suggested in FIGS. 19 and 20. First vertical side post 21 is formed to include a first bar-segment storage space 21S sized to receive therein the first segment 24 after threshold bar 22 has been decoupled from the vertical side posts 21, 23 and first segment 24 has been separated from second segment 26 as suggested in FIG. 2B. Second vertical side post 23 is formed to include a second bar-segment storage space 23S sized to receive therein the second segment 26 after threshold bar 22 has been decoupled from the vertical side posts 21, 23 and first segment 24 has been separated from second segment 26 as suggested in FIG. 2B. First segment 24 is arranged to lie in the bar-storage space 21S formed in the first vertical side post 21 and second segment 26 is arranged to lie in the bar-storage space 23S formed in the second vertical side post 23 when the gate mount 12 is retained in the inverted orientation in the gateway 104 in the top-of-the-stairs environment as suggested in FIG. 2C. In illustrative embodiments, first bar-segment storage space 21S is formed in an interior region of the first vertical side post 21 and the second bar-segment storage space 23S is formed in an interior region of the second vertical side post 23.
Gate mount 12 includes a removable threshold bar 22, a hinge side post 21, and a lock side post 23 as shown in FIG. 1. In the pressure-mounted mode in an interroom environment, gate unit 10 is positioned to lie within a doorway 102 provided between two rooms of a dwelling that have substantially even floor levels or in a hallway between two rooms. Gate mount 12 engages with opposing door jambs 101, 103 of doorway 102. Removable threshold bar 22 is positioned below gate 14 and configured to provide an outward force against the door jambs 101, 103 to hold gate unit 10 within doorway 102.
In the hardware-mounted mode in a top-of-the-stairs environment, gate unit 10 is positioned to lie within a gateway 104 at the top of a set of stairs 107 in the dwelling as suggested in FIG. 2. Gate mount 12 is secured to opposing jambs 105, 106 of gateway 104 with the use of hardware fasteners to maintain gate unit 10 in a stationary position within gateway 104. Removable threshold bar 22 is positioned above gate 14 and is configured to be removed and stored within storage spaces 21S, 23S formed in vertical side posts 21, 23 to open a path through gate unit 10 as suggested in FIGS. 24A-E. In some embodiments, gate unit 10 is used in the hardware-mounted mode in doorway 102 in an interroom environment.
A latch assembly 16 is coupled to pivotable gate 12 to swing with gate 12 and is configured to engage with latch receivers 18 to lock gate 14 in a closed position as suggested in FIGS. 1 and 2. As suggested in FIGS. 1 and 2, gate unit 10 is flipped (e.g. rotated 180°) about a horizontal gate-inversion axis 12A between the pressure-mounted mode and the hardware-mounted mode. Latch assembly 16 is substantially symmetrical across horizontal gate-inversion axis 12A to allow unlocking of gate 14 and operation of gate unit 10 in the pressure-mounted and hardware-mounted modes as suggested in FIGS. 3 and 4.
Removable threshold bar 22 includes a first bar segment 24 and a second bar segment 26 received within and slidable relative to first bar segment 24 as suggested in FIGS. 3 and 4. A bar segment lock 25 is coupled between bar segments 24, 26 and configured to provide means for selectively locking first bar segment 24 to second bar segment 26 to allow relative movement of vertical side posts 21, 23 so the width of gate mount 12 can be varied at the option of a consumer. Gate 14 includes a hinge panel 27 coupled to hinge side post 21 and a lock panel 28 coupled to hinge panel 27. Lock panel 28 is slidable relative to hinge panel 27 and gate 14 includes a panel lock 29 to maintain position of lock panel 28 relative to hinge panel 27 at the selection of a user.
Latch assembly 16 includes a latch mover 50 and latches 56 coupled to latch mover 50 as suggested in FIG. 5. Latch mover 50 includes handles 52 and a latch retractor bar 54 coupled between handles 52 and positioned to engage with latches 56. Latches 56 and latch retractor bar 54 are housed within a latch base 51 coupled to gate 14. Handles 52 pivot relative to latch base 51 to move latch retractor bar 54 in a vertical direction. A trigger 53 is coupled within handle 52 to block rotation of handle 52. A user slides trigger 53 relative to handle 52 to allow downward rotation of handle 52 as suggested in FIG. 7.
Latch retractor bar 54 engages with latches 56 such that vertical movement of latch retractor bar 54 causes movement of latch 56 to disengage latch 56 from latch receiver 18 as suggested in FIGS. 8 and 9. Each latch receiver 18 includes a body 61 and a retainer clip 63 coupled to body 61 as shown in FIG. 9. Retainer clip 63 engages with side post 23 to retain latch receiver 18 on side post 23. Body 61 is formed to include a recess 62.
Each latch 56 includes a pair of pins 65, a leaf spring 64 coupled between pins 65, and a lock tab 66 coupled to leaf spring 64. Pins 65 ride in slots 55 formed in latch base 51. Lock tab 66 is coupled to leaf spring 64 substantially at an apex of leaf spring 64 to extend into recess 62 of latch receiver 18. Latch retractor bar 54 and latch base 51 are formed to include apertures 68, 69, respectively, to allow lock tab 66 to pass through latch retractor bar 54 and latch base 51. Leaf spring 64 biases pins 65 toward one another to force lock tab 66 into recess 62.
Latch retractor bar 54 includes a pair of latch actuators 67 positioned to engage with leaf spring 66 to move latch 56 between the locked position, as shown in FIG. 9, and the unlocked positioned wherein lock tab 66 is retracted from recess 62 and clear of latch receiver 18. For example, downward vertical movement of latch retractor bar 54 causes upper latch actuator 67 to engage with leaf spring 66. Lower pin 65 is forced downward in slot 55 increasing a distance between upper and lower pins 65 and reducing a lateral height of leaf spring 64 to retract lock tab 66 laterally from recess 62.
Retention feet 40 are coupled to vertical side posts 21, 23 of gate mount 12 as shown in FIGS. 5 and 10. Each retention foot 40 includes an extendable engagement pad 42, a knob 44, and a bracket 46 coupled between pad 42 and knob 44 as shown in FIG. 11. A coupler 41 is configured to extend over knob 44 and couple with vertical side posts 21, 23. A housing 48 engages with coupler 41 and is configured to receive bracket 46 as shown in FIGS. 12 and 13.
Pad 42 is coupled to a threaded shaft 43 as shown in FIG. 13. Shaft 43 extends through bracket 46, housing 48, and coupler 41 to engage with a nut 45. Knob 44 is configured to extend and retract pad 42 by rotating nut 45 as suggested in FIG. 12. Bracket 46 is configured to receive fasteners for securing gate mount 12 within doorway 102 and gateway 104. For example, pad 42 is extended by rotating knob 44 as suggested in FIG. 14. Bracket 46 is removed from housing 48 to engage with pad 42 as suggested in FIG. 15. Bracket 46 is rotated about shaft 43 as suggested in FIG. 16. Fasteners are used to secure bracket 46 in doorway 102 and gateway 104. Pad 42 retains bracket 46 to vertical side posts 21, 23 of gate mount 12.
Lock panel 28 is slidable relative to hinge panel 27 to position latch assembly 16 relative to latch receivers 18 as suggested in FIG. 17. Lock panel 28 is coupled to hinge panel 27 by panel lock 29 as suggested in FIG. 18. In some embodiments, hinge lock 29 is a clamp. In other embodiments, hinge lock 29 is a clip. Hinge side post 21 includes hinge brackets 13 for coupling gate 14 to hinge side post 21. Hinge pins 11 couple gate 14 with hinge brackets 13 to allow swinging movement of gate 14 relative to gate mount 12.
Removable threshold bar 22 is coupled to vertical side posts 21, 23 by pinch locks 70 as suggested in FIGS. 19 and 20. Each pinch lock 70 includes a pair of buttons 72 and a spring 74 positioned between buttons 72 as shown in FIG. 21. Spring 74 biases buttons 72 away from one another. Buttons 72 and spring 74 are positioned within an end cap 76 coupled to bar segments 24, 26 and secured with a retention pin 78. Buttons 72 at least partially extend through bar segments 24, 26 to engage with vertical side posts 21, 23 to couple removable threshold bar 22 to vertical side posts 21, 23. A user biases buttons 72 toward one another to release threshold bar 22 from vertical side posts 21, 23.
Bar segment lock 25 is coupled to bar segment 26 and includes a pawl 71 coupled to a housing 75 by a spring-pin assembly 77 as shown in FIGS. 22 and 23. Pawl 71 is pivotable relative to housing 75 and spring-pin assembly 77 biases pawl 71 toward an aperture 71A formed in bar segment 26. Housing 75 is coupled to segment 26 and secured by a retention pin 79.
Pawl 71 extends through apertures 73 in bar segment 24 to block movement of bar segment 24 relative to bar segment 26 at the selection of a user. Pawl 71 is sloped on a left side such that as bar segment 26 moves left pawl 71 is depressed when a left edge of aperture 73 engages the sloped portion of pawl 71. Conversely, pawl 71 is substantially vertical on a right side to engage with edges of apertures 73 to block movement of bar segment 26 to the right. A user depresses pawl 71 to release pawl 71 from engagement with edges of aperture 73 to allow bar segment 26 to move to the right relative to bar segment 24.
Removable threshold bar 22 is removable from the vertical side posts 21, 23 to clear a path through the gate unit 10 when in the hardware-mounted mode as suggested in FIGS. 24A-E. A user engages pinch locks 70 to release threshold bar 22 from vertical side posts 21, 23. Bar segments 24, 26 are separated from one another. Bar segment 24 is inserted into a first bar-segment storage space 215 formed in vertical side post 21 and bar segment 26 is inserted into a second bar-segment storage space 235 formed in vertical side post 23 as suggested in FIGS. 2B, 2C, and FIGS. 24C-24E. Pinch locks 70 engage with side posts 21, 23 to retain bar segments 24, 26 within side posts 21, 23.
Gate unit 10 is wrapped in packaging 30 for shipping and sale to users as suggested in FIGS. 25A-C. Packaging 30 includes perforated edges 34, 36, 38 to assist in installation of gate unit 10. For example, gate unit 10 is positioned within a doorway 102. A left side perforated edge 34 is removed. Packaging 30 maintains positioning of gate 14 relative to gate mount 12 as gate unit 10 is extended to match a width of doorway 102. Perforated edges 36 and 38 are removed to remove packaging 30 from gate unit 10 to complete the installation.
In the illustrative embodiment, packaging 30 includes indicia 32 including instructions on how to install gate unit 10 in either the pressure-mounted or hardware-mounted mode as suggested in FIG. 26. One side of packaging 30 includes instructions for installing gate unit 10 in the pressure-mounted mode and the other side includes instructions for installing gate unit 10 in the hardware-mounted mode. A user orients packaging 30 such that the selected installation mode instructions are facing toward them in a top-down readable position.
In one illustrative embodiment, to install gate unit 10 in the pressure-mounted mode, gate mount 12 and gate 14 are expanded within a doorway 102 in an interroom environment as suggested in FIGS. 27A-D. Pads 42 of retention feet 40 are extended to apply pressure against door jambs 105, 106 of a post-support frame associated with doorway 102. Panel locks 29 are engaged to maintain positioning of panels 27, 28 of gate 14. Zip ties holding gate 14 to gate mount 12 are removed to allow pivotable gate 14 to unlock and swing relative to gate mount 12.
In one illustrative embodiment, to install gate unit 10 in the hardware-mounted mode, gate mount 12 and gate 14 are expanded within a gateway 104 in a top-of-the-stairs environment as suggested in FIGS. 28A-J. Pads 42 of retention feet 40 are extended to allow bracket 46 to be moved. Bracket 46 is rotated and fasteners 90 are extended through bracket 46 to secure bracket 46 to a post-support frame associated with gateway 104. Threshold bar 22 is removed and stowed in bar-segment storage spaces 21S, 23S formed in vertical side rails 21, 23. Panel locks 29 are engaged to maintain positioning of panels 27, 28 of gate 14. Zip ties holding gate 14 to gate mount 12 are removed to allow pivotable gate 14 to unlock and swing relative to gate mount 12.
In accordance with the present disclosure, a dual-mode security gate unit 10 is configured to have the ability to convert from a pressure-mount configuration to a hardware-mount configuration. This allows a consumer to purchase one gate unit 10 and use it in any area of a house. In some embodiments, removal and storage of the threshold bar 22 in a gateway 104 in a top-of-the-stairs environment minimizes a trip obstacle. In some embodiments, packaging is used to instruct and aid in the installation process. A user chooses to pressure-mount OR hardware-mount the gate, and then they locate the correct side of the two-sided packaging and follow the appropriate instructions. The user will be able to place entire gate unit 10 (including the outer packaging/box) into the doorway 102 or gateway 104 and follow directions on outer package to install as pressure OR hardware mount without ever taking the gate back out of the doorway 102 or gateway 104.
The gate unit 10 includes left and right upright side posts 21, 23 connected to one another by a lower threshold bar 22 at the bottom. Threshold bar 22 includes two segments 24, 26 that telescope relative to one another. A ratchet feature is present that allows expanding adjustment but resists collapse unless actuated by the user. This adjustment allows the system to fit a variety of thruway sizes associated with various doorway and gateway widths. The gate unit 10 also includes an adjustable width gate 14 that is attached to and hinges from one upright. A handle and lock mechanism engages features on the opposing upright to lock the gate 14 in place.
Pressure pads are included in the four outermost corners of the gate unit 10 with threaded adjustment. Mounting brackets are integrated into storage areas at these positions and are deployed by the user for hardware mounting. To convert from pressure mount to hardware mount, the gate unit 10 is flipped 180° about a horizontal gate-inversion axis 12A, positioning the threshold bar 22 at the top above gate 14. After the mounting brackets are fastened to the wall, the threshold bar 22 is disengaged from the both left and right upright side posts 21, 23. The two telescoping bar segments 24, 26 are separated and stored inside the bar-segment storage spaces 215, 235 formed in the upright side posts 21, 23.
The threshold bar 22 is removable and storable. The gate unit 10 allows for both pressure and hardware mounting configurations while minimizing trip hazard in a gateway 104 in a top-of-the-stairs environment. The door hinge, door catch and lock, and gate system work in either configuration. The adjustable frame allows for use in a multitude of passage way widths without the need of additional pieces. The hardware mounting brackets are integrated and storable.
In illustrative embodiments, the gate unit 10 is configured to be varied in width at the option of a caregiver. The gate unit 10 also includes a gate mount 12 that is adapted to mate with a post-support frame bordering a doorway 102 or a gateway 104. The gate mount 12 is configured to support the gate 14 for pivotable movement about a gate-pivot axis 14A between a closed position closing a walkway passage formed in the gate mount 12 to block movement of a person through the walkway passage to an opened position opening the walkway passage to allow movement of a person through the walkway passage. A latch assembly is carried on the pivotable gate 14 and arranged to engage a latch receiver provided in the gate mount to lock the gate 14 in the closed position.
In illustrative embodiments, the gate mount 12 is U-shaped and is configured to be varied in width at the option of a caregiver to fit both narrow and relatively wider doorways 102 and gateways 104. The variable-width gate mount 12 includes an extensible and removable threshold bar 22 arranged to extend along the floor in the doorway 102, a first side post 21 arranged to extend upwardly from a first end of the extensible and removable threshold bar 22 to mate with a first vertical doorjamb 103 (or 106) included in the post-support frame, and a second side post 23 arranged to extend upwardly from a second end of the extensible threshold bar 22 to lie in spaced-apart relation to the first side post 21 and mate with a second vertical doorjamb 101 (or 105) included in the post-support frame.
In illustrative embodiments, the extensible and removable threshold bar 22 of the U-shaped gate mount 12 includes a first bar segment 24 coupled to the first side post 21 and a second bar segment 26 coupled to the second side post 23 and mounted to slide relative to the first bar segment 24 to vary the width of the gate mount 12 at the option of a consumer. The extensible and removable threshold bar 22 also includes a segment lock 25 mounted on the first bar segment 24 and configured to retain the second bar segment 26 in a selected stationary position relative to the first bar segment 24 at the option of a caregiver to establish and fix the width of the gate mount 12.
In illustrative embodiments, the gate 14 is configured to be varied in width at the option of a caregiver to match the width of the gate mount 12. The gate 14 includes a pivotable first panel 27 supported on a hinge included in the gate mount 12 and coupled to the first side post 21 for swinging movement about the gate-pivot axis 14A. The gate 14 also includes a slidable second panel 28 supported for lateral sliding movement relative to the pivotable first panel 27 to vary the width of the gate 14 at the option of a caregiver to match the narrow or wide width of the variable-width gate mount 12.
In illustrative embodiments, the extensible and removable threshold bar 22 included in the U-shaped gate mount 12 is positioned to lie below and under the first and second panels 27, 28 of the gate 14 when used in a pressure-mounted mode for mounting in a doorway 102 between rooms having a substantially even floor level or at the bottom of a staircase within a dwelling. The extensible and removable threshold bar 22 included in the U-shaped gate mount 12 that is positioned to lie above and over the first and second panels 27, 28 of the gate 14 when used in a hardware-mounted mode for mounting in a gateway 104 at the top of a staircase within a dwelling. The threshold bar 22 is removable from the side posts 21, 23 in the hardware-mounted mode to clear a path through the gate unit 10. The bar segments 24, 26 of the threshold bar 22 can be separated and then stowed within the bar-segment storage spaces 21S, 23S formed in side posts 21, 23 when the gate unit 10 is in the hardware-mounted mode in a gateway 104 in a top-of-the-stairs environment as suggested in FIGS. 2B, 2C, and 24.
In illustrative embodiments, the U-shaped gate mount 12 includes width compensators coupled to the first and second side posts 21, 23. The width compensators are configured to provide a lateral force against the post-support frame 101, 103 of a doorway 102 to form a pressure fit between the post-support frame 101, 103 of the doorway 102 and the U-shaped gate mount 12 to hold U-shaped gate mount 12 in place in the pressure-mounted mode. The width compensators are configured to be secured to the post-support frame of the gateway 104 to form hold U-shaped gate mount 12 in place in the hardware-mounted mode.
In illustrative embodiments, the latch assembly includes a pair of latches positioned to engage the latch receiver and a latch mover configured to bias the latches away from the latch receiver to unlock the gate. The latch mover includes a pair of handles and a latch retractor bar coupled between the handles. The latch retractor bar is positioned to engage the latches and moves in response to a caregiver pivoting one of the handles relative to the gate. The handle that is used depends on the mode of mounting the gate unit.
In illustrative embodiments, the latch assembly includes a latch base coupled to the gate 14 to support the latches. Each latch includes a pair of pins, a leaf spring coupled between the pins, and a lock tab coupled to the leaf spring. The pins ride in slots formed in the latch base and are biased toward one another by the leaf spring. The lock tab is positioned substantially at an apex of the leaf spring to extend into the latch receiver. The latch retractor bar of the latch mover engages the leaf spring to move the lock tab away from the latch receiver.
Patent Application
20180112457
