The present invention relates to air seeders and, more particularly, to improvements in the way in which a primary stream of air and seeds from a bulk source of supply on the machine is divided into a multiplicity of secondary streams for conveyance to individual openers that deposit the seeds into the ground as the machine advances.
It is well known in the farm equipment industry to meter seeds or other particulate materials from bulk supply hoppers on the seeder into one or more airstreams that transport the seeds to a corresponding number of distribution towers, where each primary stream of air and seeds is divided into a number of secondary streams. The secondary streams are then directed to openers on the machine that deposit the seeds into the ground as the seeder advances.
It is also well known to temporarily shut off one or more of the hoses that carry the secondary streams so that the corresponding opener does not deposit any seeds, thereby creating a plant-free row in the field sometimes known as a tram line. Valves and electrically energized valve actuators of various types have been employed to carry out this function. In addition, electronic sensors have typically been provided on the secondary hoses to detect whether seeds are in fact passing through the hoses as anticipated. However, seeders necessarily operate in relatively harsh environments, and in the past the sensitive valves, actuators and sensors have been subject to malfunction and premature wear due to excessive exposure to such hostile conditions.
As the primary stream of air and seeds enters the distribution head of the tower through an inlet in the bottom of the head, the seeds are subjected to an abrupt right angle change in direction as they are split into secondary streams and exit the head horizontally. In prior towers, a significant amount of turbulence has been created at this location that can adversely affect the output rate of the tower and may damage the seeds.
Accordingly, the present invention provides a seed distribution tower wherein sensitive devices such as tram line valves, actuators and/or sensors are protectively housed within the interior of the distribution head of the tower, away from harsh environmental elements that could damage or ruin the devices. In another aspect of the present invention, the distribution head of a seed distribution tower is provided with an internal plenum configured to reduce turbulence and promote more laminar flow as the primary stream splits into secondary streams and transitions from vertical to horizontal movement, thereby increasing the flow rate through the tower and reducing seed damage. An eased inlet into the bottom of the plenum from the conduit eliminates the squared off corner of prior designs to assist the incoming air and seeds in making a smooth transition. In one embodiment, the eased inlet comprises an opening in the floor of the plenum and a raised rim around such opening, preferably arcuate in transverse cross-section, An inverted overhead cone projects down from the top wall of the plenum in concentric relationship with the inlet to cooperate in transitioning and splitting primary stream. Other embodiments include a beveled opening into the plenum having either substantially flat or rounded sloping sidewalls.
The present invention is susceptible of embodiment in many different forms. While the drawings illustrate, and the specification describes, certain specific embodiments of the invention, it is to be understood that such disclosure is by way of example only. The principles of the present invention are not limited to the particular disclosed embodiments.
With initial reference to
Seeder 10 further comprises a hopper 28 supported on main frame section 24 for holding a supply of seeds and/or fertilizer or other particulate materials to be distributed to openers 22. Although the illustrated embodiment of the invention will be described in connection with the holding and distribution of seeds by hopper 28, it will be appreciated that the principles of the present invention are not limited to seeds and may, in fact, be utilized in connection with many different kinds of particulate materials.
A meter 30 at the bottom of hopper 28 may be utilized to dispense seeds at a metered rate into one or more conduits 32 that transport the metered seeds within an airstream toward the rear of the machine. One or more distribution towers 34 in accordance with the present invention are coupled with conduits 32 downstream from meter 30 for the purpose of dividing each primary stream of seeds into a multiplicity of secondary streams that flow to the openers 22 through hoses 35 (only a limited number being shown in the interest of clarity). A blower 36 adjacent the lower front end of hopper 28 supplies the transporting air for conduits 32 and the secondary hoses 35.
Hopper 28 may be constructed in a variety of different shapes and sizes, and from a variety of different materials. In the illustrated embodiment, hopper 28 is constructed from sheet metal and is covered on three sides by an ornamental facing 29 of molded ABS plastic or the like, which is the subject of related application Ser. No. 13/157,856 titled “Cultivation Air Seeder With Visually Enhanced Seed Hopper”, assigned to the assignee of the present invention.
Each of the towers 34 includes an upright pipe or conduit 38 fixed to frame 12 and connected at its lower end to the conduit 32 from hopper 28. Conduit 38 may be provided with a multitude of exterior dimples 40 that form corresponding interior projections disposed to be impinged by seeds in the moving primary stream to aid in scattering the seeds as they approach the upper end of conduit 38. A generally flat, circular distribution head 42 is secured to the upper end of conduit 38 for splitting the primary stream into the secondary streams and transitioning the direction of seed flow from generally vertical to generally horizontal.
With reference to
A series of outlets 54 within interior 46 extend circumferentially about the outer periphery of plenum 48 in communication therewith and are arranged on generally horizontal axes that project radially outwardly from the central axis of opening 50, in the nature of spokes of a wheel. A corresponding number of elbow fittings 56 are disposed around the exterior 44 of head 42 and are coupled with corresponding outlets 54. Fittings 56 are configured to attach to the corresponding secondary hoses that lead to the openers 22.
Distribution head 42 is adapted to facilitate tram line farming wherein one or more of the outlets 54 may be selectively closed off to prevent the delivery of seeds to the opener corresponding to the closed outlet. In the illustrated embodiment, distribution head 42 is adapted for selectively closing off a maximum of two diametrically opposed outlets 54, although there may be a smaller or greater number of such closable outlets without departing from the principles of the present invention. To carry out such closing function, a valve 58 (
In the particular embodiment disclosed in the drawings, valve 58 is a flapper valve that opens and closes by pivoting about a transverse axis, although valve 58 could take a variety of different forms without departing from the principles of the present invention. Valve 58 has a generally rectangular flapper 60 that stands generally upright when in the closed position and lies down generally horizontally when in the open position. A transversely extending pivot rod 62 is fixed to flapper 60 across its lower end and is rotatably retained within the floor 52 of plenum 48 to define the axis of pivoting movement.
An operating arm 64 is fixed to rod 62 and projects downwardly therefrom through floor 52 where it is operably coupled with a solenoid actuator 66 housed within a chamber 68 beneath floor 52, but still within the interior 46 of distribution head 42. Solenoid 66 has a stem 70 that is retracted when flapper 60 is in the closed position and extended when flapper 60 is in the open position. In a preferred embodiment, stem 70 retracts when solenoid 66 is energized, thus closing the outlet, but stem 70 is not spring-loaded such that when solenoid 66 is in a deenergized condition the pressure of a secondary stream seeking to leave plenum 48 freely pivots flapper 60 to its open position, which pulls stem 70 out to an extended position. Arm 64 is connected to stem 70 by a transverse pin 72, and an elongated slot 74 in arm 64 receives pin 72 so as to accommodate the fact that arm 64 swings arcuately while stem moves linearly. Solenoid 66 has an electrical conductor 75 that connects solenoid 66 with a source of electrical potential, including a controller (not shown). A connector 77 may be provided at a distal end of conductor 75 to facilitate such connection.
Each of the outlets 54 includes a sensor 76 (
Details of the sensor 76 are illustrated in
With reference to
Plenum 48 has a top wall 108 (
To provide additional guidance and smoothing for the air and seeds as they enter plenum 48 from conduit 38, the inlet 49 is constructed in the nature of an eased inlet so as to soften what would otherwise be a sharp, right angle corner or edge encountered by the air and seeds during their transition. In one embodiment, the eased inlet 49 comprises the planar opening 50 in floor 52 and a raised rim 116 around opening 50. Preferably, rim 116 is transversely rounded such that its upwardly facing surface 116a is arcuate. Rounded surface 116a is not necessarily concentric with the parabolic periphery 114 of cone 110 and is preferably a complex curve having a plurality of radii of curvature.
With reference to
Referring particularly to
A second or top disc 140 (
The top side of disc 140 is flat (
Outer wall 146 is scalloped along its lower edge in the same manner as the upper edge of lower disc 118. Thus, a series of semi-circular notches 154 are defined in the lower edge 146a of wall 146 that register with corresponding notches 132 in lower disc 118. Notches 132 and 154 thus cooperate to matingly receive and retain the inner end of corresponding elbow fittings 56. The top portions of cups 90 of sensors 76 are received within the voids 150, while semi-circular saddles 156 at the radially inner ends of voids 150 register with corresponding saddles 136 on lower disc 118 to receive and confine the locating rings 138 on tubes 78 of sensors 76.
An annular top plate 158 (
Transition cone 110 is provided with a relatively thick, circular base 110a (
The unit that comprises cone 110 and inspection plate 166 may be conveniently installed and removed utilizing a handle 170 on the top of inspection plate 166. The peripheral edge of inspection plate 166 is configured to present four hooks 172 that open in a clockwise-facing direction and are sized to receive the studs 164 on top plate 158 when cone 110 is inserted into opening 142, inspection plate 166 is brought into abutting engagement with top plate 158, and inspection plate 166 is then rotated a short distance in a clockwise direction utilizing handle 170. A set of four internally threaded knobs 174 receive the externally threaded studs 164 for the purpose of releasably retaining inspection plate 166 on the studs 164. When knobs 174 are threaded downwardly on studs 164 to tightly bear against inspection plate 166, inspection plate 166 and cone 110 are held securely in place. Conversely, when knobs 174 are slightly backed off from a tight condition, inspection plate 166 and cone 110 may be slightly rotated in a counterclockwise direction to disengage hooks 172 from studs 164 and then lifted up and away from top plate 158 to provide inspection and access to the interior 46 of distribution head 42 via opening 142.
It should be apparent from the foregoing description that a distribution tower constructed in accordance with the principles of towers 34 provides a number of distinct advantages. Instead of being exposed to hostile environmental elements, critical and sensitive components associated with tower 34 are protectively contained within the interior 46 of distribution head 42. For example, tram line valves 58 are disposed within plenum 48, rather than on the exterior 44 of head 42 or elsewhere. Similarly, the solenoid actuators 66 for valves 58 are contained within the chamber 68 between support plate 98 and floor 52 of plenum 48.
In addition, sensors 76 are associated with outlets 54 inboard of elbow fittings 56 and are covered at the top and bottom by top plate 164 and support plate 98. Much of the conductors associated with sensors 76 and solenoids 66 are disposed within chamber 68, while that which extends below distribution head 42 is protectively received within compartment 104 of housing 100. The connectors between the conductors and leads are likewise well protected within compartment 104. While it is thus desirable that most of such sensitive components and hardware be contained within the interior 46 of distribution head 42, it is within the scope of the present invention to have less than all of such components so located.
It will be noted that as the primary stream of air and seeds passes upwardly through conduit 38 and the eased inlet 49 into the plenum 48, such stream encounters the downwardly projecting distribution cone 110. The parabolic periphery 114 of cone 110 gently splits the primary stream and disperses the seeds and air 360° into secondary streams that enter the outlets 54 on their way to the openers 22. In the first embodiment, raised rim 116 around opening 50 gently guides the seeds and air into plenum 48 while avoiding the presence of sharp corners that could otherwise cause turbulence and disruption of the flow. Consequently, it has been found that the flow rate through distribution head 42 is increased compared to prior constructions wherein rim 116 is lacking. Thus, significant operating efficiencies and improved performance are obtained.
In a first alternative embodiment illustrated in
In a second alternative embodiment illustrated in
The inventors hereby state their intent to rely on the Doctrine of Equivalents to determine and assess the reasonably fair scope of the present invention as it pertains to any apparatus not materially departing from but outside the literal scope of the invention as set forth in the following claims.
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Number | Date | Country | |
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20120312211 A1 | Dec 2012 | US |