The present disclosure relates to a selecting switch.
So far, a selecting switch has been known that can select between a first conducting state and a second conducting state by a snap action in which a slider moves in a vertical direction by a pushing operation (see Patent Document 1 below, for example).
In the selecting switch based on the snap action according to related art, a configuration has been adopted in which a slider is biased in a return direction using a coil spring arranged to elastically deform in the horizontal direction. Accordingly, the size in the horizontal direction has been unable to be reduced, and, thus, further reduction in the size of the of the selecting switch has been unable to be achieved.
A selecting switch according to an embodiment includes a case; a slider; a first actuator that rotates downward upon the slider being pushed down; a second actuator that holds a movable contact member; a first fixed contact and a second fixed contact to be contacted by the movable contact member, a cam protruding portion that is pivotably supported by the second actuator and that contacts a lower inclined surface of the first actuator, wherein the selecting switch further includes a cam that rotates downward upon the cam protruding portion being pushed down while the cam protruding portion slides on the lower inclined surface, and a biasing member that biases the cam upward, wherein, upon the first actuator being rotated downward by a predetermined angle, the cam pulls up the second actuator as a result that the cam protruding portion slides upward on the lower inclined surface by biasing force from the biasing member, so that a contact of the movable contact member switches from the first fixed contact to the second fixed contact.
In the following, embodiments are described with reference to the drawings. Note that, in the following descriptions, for convenience, a Z-axis direction in the drawings (a sliding direction of a slider 130) is assumed to be an up-down direction and a Y-axis direction in the drawings (a short direction of a case 110) is assumed to be a left-right direction.
(Overview of the Selecting Switch 100)
As illustrated in
The case 110 has a hollow structure with an opening formed on a top portion, and the case 110 has a rectangular solid shape. The opening at the top portion of the case 110 is closed by a lid 112 having a flat plate shape. The lid 112 has a circular opening 112A (see
The slider 130 is a member having an approximately cylindrical shape to be pressed. The slider 130 is provided to pass through the opening 112A of the lid 112, and a part of the slider 130 is provided to protrude upward from the upper surface of the lid 112. The slider 130 is provided, so that the slider 130 can slide in the vertical direction (the Z-axis direction) with respect to the case 110.
The selecting switch 100 can select a conducting state as a result that the slider 130 is pressed. Specifically, in a state in which the slider 130 is not pressed, a state of the selecting switch 100 is a first conducting state. Subsequently, upon the slider 130 being pressed, the selecting switch 100 switches the conducting state to a second conducting state.
The holder 150 is a member having an annular shape that covers the top surface of the lid 112 and surrounds the slider 130. The holder 150 has a pair of hooks 152 hanging downward from an outer periphery of the holder 150. The holder 150 is attached to the case 110 by engaging the pair of hooks 152 with a pair of claws 114. Each of the pair of the claws 114 is formed on a corresponding one of a pair of parallel side surfaces of the case 110. As a result, the holder 150 secures the lid 112 to the case 110. For example, the holder 150 is formed by processing a metal plate.
(Configuration of the Selecting Switch 100)
As illustrated in
The movable unit 160 is provided inside the case 110. The movable unit 160 is famed of a combination of multiple movable components. The movable unit 160 switches a conducting state of the selecting switch 100 between a first conducting state and a second conducting state by a snap action in which the movable unit 160 moves according to vertical movements of the slider 130 caused by an operation to press the slider 130. A specific configuration of the movable unit 160 is described below with reference to
(Internal Configuration of the Case 110)
As illustrated in
As illustrated in
Furthermore, as illustrated in
As illustrated in
Each of the fixed contacts 171 through 173 is formed by processing a metal plate (e.g., pressing). Each of the fixed contacts 171 through 173 has a standing shape perpendicular to the bottom 110B at one end of the contact, and a shape passing through the bottom 110B and extending along the bottom surface of the case 110 toward the sides of the case 110 at the other end.
Each of the fixed contacts 171 through 173 provided in the terminal 170A has a shape extending toward the negative side in the Y-axis direction of the case 110. Each of the fixed contact 171 through 173 provided in the terminal 170B has a shape extending toward the positive side in the Y-axis direction of the case 110.
The third fixed contact 173 is provided at the positive side in the X-axis direction relative to the center in the X-axis direction on the bottom 110B. The third fixed contact 173 is held by the terminal holder 174. The terminal holder 174 is integrally famed with the third fixed contact 173 by using an insulating material.
The second fixed contact 172 is provided at the center in the X-axis direction on the bottom 110B. The first fixed contact 171 is provided at the negative side in the X-axis direction relative to the center in the X-axis direction on the bottom 110B. The second fixed contact 172 and the first fixed contact 171 are held by the terminal holder 175. The terminal holder 175 is integrally famed with the second fixed contact 172 and the first fixed contact 171 by using an insulating material.
In the selecting switch 100, in a first conducting state (a state in which the slider 130 is not pressed), the first fixed contact 171 and the third fixed contact 173 are electrically conducted to each other through a movable contact member 165 (see
Furthermore, in the selecting switch 100, in a second conducting state (a state in which the slider 130 is pressed), the second fixed contact 172 and the third fixed contact 173 are electrically conducted to each other through the movable contact member 165 provided in the movable unit 160.
(Configuration of Movable Unit 160)
As illustrated in
The first actuator 161 is an arm shaped member extending from the positive side in the X-axis direction of the case 110 to the negative side in the X-axis direction. The first actuator 161 is rotatably provided with respect to the inner wall surface on the positive side in the X-axis direction of the case 110, with the upper bearing surface 161A and the lower bearing surface 161F provided at the rear end as the center of rotation. The rotatable configuration of the first actuator 161 is described below after
The cam 162 is a rotatable arm-shaped member extending obliquely upward from the negative side in the X-axis direction to the positive side in the X-axis direction in the space 110A of the case 110. The cam 162 has a pair of right and left arms 162A extending obliquely upward from the negative side in the X-axis direction to the positive side in the X-axis direction. Each rear end (the end at the negative side of the X-axis direction) of the pair of the arms 162A is provided with a rotating shaft portion 162B projecting inward. In the cam 162, the rotating shaft portion 162B is rotatably supported by a shaft support 164A formed at the rear end of the second actuator 164 (the end at the negative side in the x-axis direction). The cam 162 is biased upward by the torsion spring 163, which is a biasing member. A tip of the cam 162 (the end at the negative side in the X-axis direction) includes a cam protruding portion 162C that has an upwardly convex shape with a curved tip. Upon the cam protruding portion 162C being pressed downward while sliding on the lower inclined surface 161C of the first actuator 161, the cam 162 is rotated downward with the rotating shaft portion 162B as the center of rotation while elastically deforming the torsion spring 163. In the cam 162, when the slider 130 is pushed down to a predetermined height position, the cam protruding portion 162C slides up on the lower inclined surface 161C of the first actuator 161, so that the rotating shaft portion 162B pulls up the shaft support 164A of the second actuator 164. As a result, the cam 162 switches the contact of the movable contact members 165 held by the second actuator 164 from the first fixed contact 171 to the second fixed contact 172.
The torsion spring 163 is a metal member with elasticity. The torsion spring 163 biases the upper surface of the second actuator 164 downward at one arm 163A, and the torsion spring 163 biases the cam 162 upward at the other arm 163B.
The second actuator 164 rotatably supports the rotating shaft portion 162B of the cam 162 by the shaft support 164A. The second actuator 164 also holds the pair of the movable contact members 165. The second actuator 164 is pressed against the inner bottom surface of the case 110 by the biasing force from the torsion spring 163. In the second actuator 164, the shaft support 164A is instantaneously pulled upward by the rotating shaft portion 162B of the cam 162 when the slider 130 is pushed down to a predetermined height position. As a result, the second actuator 164 instantly switches a contact position of a first contact point 165A provided at the rear end of each of the pair of the movable contact members 165 from the first fixed contact 171 to the second fixed contact 172, and the second actuator 164 performs a snap action operation.
The movable contact member 165 is an electrically conductive member extending in the X-axis direction. A second contact point 165B provided at the other end (the positive end in the X-axis direction) of the movable contact member 165 contacts the third fixed contact 173. The first contact point 165A provided at one end (the end at the negative side in the X-axis direction) of the movable contact member 165 contacts the first fixed contact 171 in the first conducting state, and the first contact point 165A contacts the second fixed contact 172 in the second conducting state. For example, the movable contact member 165 is formed by processing a thin metal plate. The first contact point 165A has a shape to clump the first fixed contact 171 and the second fixed contact 172 between the left and right sides, and the first contact point 165A has a shape that can be elastically defamed in the left and right directions. As a result, the first contact point 165A can ensure to clump the first fixed contact 171 and the second fixed contact 172 between the left and right sides, and, thus, the first contact point 165A can prevent a failure in contact with the first fixed contact 171 and the second fixed contact 172.
(Operation of the Selecting Switch 100)
<First State>
<Second State>
Upon starting the operation to push the slider 130 from the first state illustrated in
Then, as illustrated in
<Third State>
Furthermore, when the slider 130 slides slightly downward from the second state illustrated in
<Fourth State>
As illustrated in
<Fifth State>
As a result, as illustrated in
<Sixth State>
Furthermore, as illustrated in
<Seventh State>
Subsequently, as illustrated in
Subsequently, when the pushing operation of the slider 130 is released, the slider 130 is pushed upward by the cam 162 and the first actuator 161 by the biasing force from the torsion spring 163, and the slider 130 returns to the initial position illustrated in
<Eighth State>
Specifically, from the seventh state illustrated in
<Ninth State>
Subsequently, as illustrated in
<Tenth State>
Subsequently, as illustrated in
<Eleventh State>
As illustrated in
(Rotatable Configuration of the First Actuator 161)
Next, a rotatable configuration of the first actuator 161 is described with reference to
As illustrated in
In addition, as illustrated in
As illustrated in
Furthermore, as illustrated in
As illustrated in
Furthermore, as illustrated in
Furthermore, as illustrated in
That is, in the first actuator 161, the upper bearing surface 161A is supported from the upper side by the first shaft portion 112C, and the lower bearing surface 161F is supported from the lower side by the second shaft portion 110D. As a result, the first actuator 161 is rotatably arranged with the upper bearing surface 161A and the lower bearing surface 161F as the center of rotation with respect to the inner wall surface of the case 110 at the positive side in the X-axis direction.
(Relationship Between the First Actuator 161 and the Slider 130)
As illustrated in
The overhanging portion 161G restricts further rotation of the first actuator 161 by abutting on an upper end surface 130D of the slide groove 130C when the slider 130 is pressed by a predetermined amount and the first actuator 161 is rotated by a predetermined angle.
In this state, the lower bearing surface 161F of the first actuator 161 is released from riding on the second shaft portion 110D formed at the upper corner of the guide rib 110C. Accordingly, the first actuator 161 can slide downward. Accordingly, when the slider 130 is further pressed by the over-stroke of the slider 130, the first actuator 161 slides downward along the guide rib 110C with the slider 130.
As described above, the selecting switch 100 according to an embodiment includes a case 110; a slider 130 that slides in a vertical direction by being pushed down; a first actuator 161 that rotates downward by being pushed down by the slider 130; a second actuator 164 that holds a movable contact member 165; a first fixed contact 171 and a second fixed contact 172 to be contacted by the movable contact member 165; a cam protruding portion 162C that is rotatably born by the second actuator 164 and that contacts the lower inclined surface 161C of the first actuator; a cam 162 that rotates downward upon the cam protruding portion 162C being pushed down while sliding on the lower inclined surface 161C; and a torsion spring 163 that biases the cam 162 upward, wherein, upon the first actuator 161 being rotated downward by a predetermined angle, the cam protruding portion 162C instantaneously slides up on the lower inclined surface 161C by the biasing force from the torsion spring 163, and the cam 162 pulls up the second actuator 164 so that a contact of the movable contact member 165 is instantaneously switched from the first fixed contact 171 to the second fixed contact 172.
As described above, the selecting switch 100 according to an embodiment uses the torsion spring 163 to bias the slider 130 in the return direction, the size in the horizontal direction (in the X-axis direction and the Y-axis direction) can be reduced compared to the switch according to the related art that uses the coil spring to bias the slider in the return direction. Accordingly, with the selecting switch 100 according the embodiment, further reduction in the size of the selecting switch can be achieved.
Furthermore, in the selecting switch 100 according to an embodiment, upon being pulled up by the cam 162, the second actuator 164 instantaneously switches the contact of the movable contact member 165 from the first fixed contact 171 to the second fixed contact 172 while keeping the movable contact member 165 in contact with the third fixed contact 173 by rotating upward with the contact position between the movable contact member 165 and the third fixed contact 173 as a fulcrum.
Accordingly, the selecting switch 100 according to an embodiment uses the contact position between the movable contact member 165 and the third fixed contact 173 as a fulcrum, so that there is no need to provide a separate fulcrum for rotating the second actuator 164, and, thus, the configuration for rotating the second actuator 164 can be made relatively simple.
Furthermore, in the selecting switch 100 according to an embodiment, the second actuator 164 has a shaft support 164A that supports the rotating shaft portion 162B of the cam 162, and the cam 162 switches the contact of the movable contact member 165 from the first fixed contact 171 to the second fixed contact 172 by pulling up the shaft support 164A of the second actuator 164 by the rotating shaft portion 162B.
As described above, in the selecting switch 100 according to an embodiment, the fact that the cam 162 is rotatably connected to the second actuator 164 can be used to rotate the second actuator 164 upward by using the connected portion, so that the configuration relating to the rotation of the second actuator 164 can be made relatively simple.
Furthermore, in the selecting switch 100 according to an embodiment, the second actuator 164 is pressed against the inner bottom of the case 110 by the biasing force from the torsion spring 163.
As described above, in the selecting switch 100 according to an embodiment, the slider 130 can be biased in the return direction and the second actuator 164 can be pressed against the inner bottom of the case 110 by a relatively simple configuration using one torsion spring 163.
Furthermore, in the selecting switch 100 according to an embodiment, upon the slider 130 being moved downward to a predetermined height position, the first actuator 161 is restricted from further downward rotation.
As a result, the selecting switch 100 according to an embodiment can prevent the downward over rotation of the first actuator 161.
Furthermore, in the selecting switch 100 according to an embodiment, the slider 130 has a slide groove in which the overhanging portion 161G of the first actuator 161 slides in the vertical direction, and, upon the slider being moved downward to a predetermined height position, the overhanging portion 161G contacts the upper end surface of the slide groove to restrict further downward rotation of the first actuator 161.
Accordingly, the selecting switch 100 according to an embodiment can ensure to prevent the downward over rotation of the first actuator 161 with a relatively simple configuration.
Furthermore, in the selecting switch 100 according to an embodiment, the first actuator 161 deviates from the rotating shaft upon the slider 130 being moved downward to a predetermined height position.
With this configuration, upon the slider 130 being further pushed downward, the selecting switch 100 according to an embodiment can further move the first actuator 161 downward beyond the center of rotation, and, thus, the slider 130 can further slide downward.
Furthermore, in the selecting switch 100 according to an embodiment, upon the slider 130 being further moved downward from a predetermined height position after the first actuator 161 deviates from the rotating shaft, the first actuator 161 slides downward with the slider 130 along the guide rib 110C formed on the inner wall surface of the case 110 while keeping the rotation angle fixed.
With this configuration, the selecting switch 100 according to an embodiment can achieve the over-stroke of the slider 130. In this case, the selecting switch 100 according to the embodiment can further push down the cam 162 by using the first actuator 161 sliding downward while keeping the rotation angle of the first actuator 161 fixed.
Furthermore, in the selecting switch 100 according to an embodiment, the guide rib 110C has a second shaft portion 110D at the upper end, and the first actuator 161 has a lower bearing surface 161F. Upon the lower bearing surface 161F riding on the second shaft portion 110D, the first actuator 161 can rotate around the second shaft portion 110D, and, upon the slider 130 being moved downward to a predetermined height position, the lower bearing surface 161F is dropped from the second shaft portion 110D, and, thus, the first actuator 161 deviates from the rotating shaft.
As described above, the selecting switch 100 according to an embodiment can deviate the first actuator 161 from the rotating shaft with a relatively simple configuration.
Furthermore, in the selecting switch 100 according to an embodiment, upon the slider 130 being returned upward to a predetermined height position, the upper bearing surface 161A of the first actuator 161 abuts against the first shaft portion 112C of the lid 112, and, upon the slider 130 being further returned upward from the predetermined height position, the first actuator 161 rotates while being born by the first shaft portion 112C. Accordingly, upon being pushed up by the cam protruding portion 162C of the cam 162, the first actuator 161 rotates upward around the first shaft portion 112C.
Accordingly, the selecting switch 100 according to an embodiment can return the first actuator 161 to a rotatable state with a relatively simple configuration.
Furthermore, in the selecting switch 100 according to an embodiment, upon the first actuator 161 being rotated upward to a predetermined height position with the first shaft portion 112C as the center of rotation, the cam 162 releases pulling up of the second actuator 164 as a result that the cam protruding portion 162C instantaneously slides up on the lower inclined surface 161C by the biasing force from the torsion spring 163, so that the contact of the movable contact member 165 is instantaneously switched from the second fixed contact 172 to the first fixed contact 171.
Although the embodiments of the present invention are described in detail above, the present invention is not limited to the embodiments, and various modifications and alterations can be made within the scope of the gist of the present invention as set forth in the claims.
The first actuator 161 has a planar shape with the lower inclined surface 161C having a constant inclination angle. In contrast, the first actuator 161-2 has a polyhedral shape in which the lower inclined surface 161C is connected with two inclined portions 161Ca and 161Cb whose inclination angles are different from each other.
Specifically, the lower inclined surface 161C of the first actuator 161-2 has the planar first inclined portion 161Ca on the tip side (the negative side in the X-axis direction) of the lower inclined surface 161C, and a planar second inclined portion 161Cb following the first inclined portion 161Ca on the rear end side (the positive side in the X-axis direction) of the lower inclined surface 161C. The slope angle of the second inclined portion 161Cb is steeper than that of the first inclined portion 161Ca.
With the first actuator 161-2 according to the second modified example, when the cam protruding portion 162C of the cam 162 slides up on the lower inclined surface 161C of the first actuator 161-2 toward the tip side, the sliding up speed of the cam protruding portion 162C can be changed in two steps.
For example, when the cam protruding portion 162C of the cam 162 slips up on the second inclined portion 161Cb of the lower inclined surface 161C, the sliding up speed of the cam protruding portion 162C can be made relatively fast because the inclination angle of the second inclined portion 161Cb is relatively steep.
In contrast, when the cam protruding portion 162C of the cam 162 slides up the first inclined portion 161Ca of the lower inclined surface 161C, the sliding up speed of the cam protruding portion 162C can be made relatively slow because the inclination angle of the second inclined portion 161Cb is relatively gentle.
Thus, with the first actuator 161-2 according to the first modified example, it is possible to increase the sliding start speed of the cam protruding portion 162C, and, for example, a failure, such as a snag at the start of sliding of the cam protruding portion 162C, can be made difficult to occur.
Furthermore, the first actuator 161-2 according to the first modified example is formed such that the lower inclined surface 161C has two inclined portions 161Ca and 161Cb so that the sliding up speed of the cam protruding portion 162C is the highest during the switching operation by the snap action.
Accordingly, with the first actuator 161-2 in the first modified example, the switching speed of the switching operation by the snap action can be increased, and an effect can be achieved, such as suppressing the generation of arc discharge in the switching operation.
The first actuator 161 has a planar shape with the lower inclined surface 161C having a constant inclination angle. In contrast, in the first actuator 161-3, the lower inclined surface 161C has a curved surface shape whose curvature gradually changes.
Specifically, the lower inclined surface 161C of the first actuator 161-3 has a curved shape with gradually increasing curvature and gradually decreasing inclination angle from the rear end (the end at the positive side in the X-axis direction) to the tip (the end at the negative side in the X-axis direction) of the lower inclined surface 161C.
More specifically, the lower inclined surface 161C of the first actuator 161-2 has a first inclined portion 161Cc with a relatively gentle inclination angle on the tip side (the negative side in the X-axis direction) of the lower inclined surface 161C, and the lower inclined surface 161C of the first actuator 161-2 has a second inclined portion 161Cd with a relatively gentle inclination angle that follows the first inclined portion 161Cc on the rear end side (the positive side in the X-axis direction) of the lower inclined surface 161C.
With the first actuator 161-3 according to the second modified example, when the cam protruding portion 162C of the cam 162 slides up on the lower inclined surface 161C of the first actuator 161-3 toward the tip side, the sliding acceleration of the cam protruding portion 162C can be gradually changed.
For example, when the cam protruding portion 162C of the cam 162 slides up on the second inclined portion 161Cd in the vicinity of the rear end of the lower inclined surface 161C, the sliding acceleration of the cam protruding portion 162C can be made relatively large because the slope angle of the second inclined portion 161Cd is relatively steep.
In contrast, when the cam protruding portion 162C of the cam 162 slips up the first inclined portion 161Cc in the vicinity of the tip of the lower inclined surface 161C, the sliding acceleration of the cam protruding portion 162C can be gradually reduced because the inclination angle of the first inclined portion 161Cc is relatively gentle.
Accordingly, with the first actuator 161-3 according to the second modified example, it is possible to increase the sliding start speed of the cam protruding portion 162C, and, for example, a failure, such as a snag at the start of sliding of the cam protruding portion 162C, can be made difficult to occur.
In particular, in the first actuator 161-3 according to the second modified example, the lower inclined surface 161C has a curved shape along the Brachistochrone curve (cycloid). The Brachistochrone curve (cycloid) is the curve that a point draws when a circle is rolled. For example, if a ball is rolled on a straight line, an arc, or the Brachistochrone curve (cycloid), the ball rolling on the Brachistochrone curve (cycloid) is the fastest one to reach the end point fastest.
Thus, with the first actuator 161-3 according to the second modified example, the time required for the cam protruding portion 162C to reach the tip of the lower inclined surface 161C can be shortened.
In the first actuator 161-3 according to the second modified example, the lower inclined surface 161C is formed in a curved shape along the Brachistochrone curve (cycloid) so that the sliding up speed of the cam protruding portion 162C is the highest when the switching operation by the snap action is performed.
Thus, with the first actuator 161-3 according to the second modified example, the switching speed of the switching operation by the snap action can be increased, and an effect can be achieved, such as suppressing the generation of arc discharge in the switching operation.
As illustrated in
As illustrated in
In contrast, as illustrated in
Number | Date | Country | Kind |
---|---|---|---|
2020-108975 | Jun 2020 | JP | national |
This application is a continuation of International Application No. PCT/JP2021/022931, filed on Jun. 16, 2021 and designating the U.S., which claims priority to Japanese Patent Application No. 2020-108975, filed on Jun. 24, 2020. The contents of these applications are incorporated herein by reference in their entirety.
Number | Name | Date | Kind |
---|---|---|---|
10867760 | Chen | Dec 2020 | B2 |
20170125189 | Domzalski | May 2017 | A1 |
20170372851 | Tsukanaka | Dec 2017 | A1 |
Number | Date | Country |
---|---|---|
S53-068888 | Jun 1978 | JP |
2010-073662 | Apr 2010 | JP |
2013-239372 | Nov 2013 | JP |
2016-058271 | Apr 2016 | JP |
Entry |
---|
International Search Report for PCT/JP2021/022931 mailed on Aug. 24, 2021. |
Number | Date | Country | |
---|---|---|---|
20230100532 A1 | Mar 2023 | US |
Number | Date | Country | |
---|---|---|---|
Parent | PCT/JP2021/022931 | Jun 2021 | WO |
Child | 18062272 | US |