The present disclosure is directed at the selection and design of columns for liquid chromatography including liquid chromatography devices and systems and corresponding methods of operation, particularly in the field of high pressure liquid chromatography (HPLC).
The utility of separations by liquid chromatography has been demonstrated over a relatively broad range of applications including the analysis and purification of molecules at varying molecular weights. In liquid chromatography, as in gas chromatography, there are also established limitations arising out of the time and efficiency required for analysis and the characteristics of the columns that have been proposed and employed.
The separation process generally relies on the feature that component solute molecules in a flowing stream of a fluid are percolated through a packed bed of particles, known as the stationary phase, can be efficiently separated from one another. The individual sample components are separated because each component has a different affinity for the stationary phase, leading to a different rate of migration for each component and a different exit time for each component emerging from the column. The separation efficiency is determined by the amount of spreading of the solute band as it traverses the bed or column.
A relative long history of literature references in the scientific community has made repeated attempts to model, understand and quantify the relationship between fluid flow in closed conduits such as chromatography columns. Such models include an accompanying array of theoretical equations to empirically define the variables that influence efficiency and resolution, yet the scientific literature confirms the inadequacy of these theories given various experimental reports that still—to this day—struggle to resolve the various discrepancies which exist in these efforts to model chromatography fluid dynamics.
Accordingly, a need exists to more accurately identify the factors that influence fluid flow dynamics applicable to the field of liquid chromatography, which would then provide more reliable protocols for the design and selection of columns containing packed particles. This then would lead to more efficient methods of operation of chromatography systems and devices. Such improved methods of operation would also include enhanced resolution of injected samples containing targeted molecules for detection and isolation, which of course is a main underlying and universal goal of chromatography analysis.
A method performed in a liquid chromatography apparatus comprising providing a packed column containing particles having a diameter of about 1.0 μm to 2.0 μm, the column having an internal diameter of about 0.15 cm to 0.20 cm and a column length of about 1 cm to 20 cm and eluting a fluid through the column wherein the column indicates a maximum pressure drop of 1300 bar.
A method for isolating a target molecule comprising providing a packed column containing particles having a diameter of about 1.0 μm to 2.0 μm, the column having an internal diameter of about 0.15 cm to 0.20 cm and a column length of about 1 cm to 20 cm, followed by eluting a fluid through the column comprising the target molecule wherein the column indicates a maximum pressure drop of 1300 bar and recovering portions of the liquid comprising the target molecule.
A liquid chromatography system comprising a packed column containing particles having a diameter of about 1.0 μm to 2.0 μm, the column having an internal diameter of about 0.15 cm to 0.20 cm and a column length of about 1 cm to 20 cm, wherein eluting a fluid through the column indicates a maximum pressure drop of 1300 bar.
Reference is made to
As illustrated in
As can be seen from the variables/equations now identified in
To start then, the variables describing the column can be identified as follows:
d
c=abs(dp/(1−ε0))
where dc=the diameter of the hypothetical Q Channel and dp is the spherical particle diameter equivalent and given by the expression dp=dpmΩp, where dpm is the nominal diameter of the particle and Ωp refers to the particle sphericity, where Ωp≤1; thus, when Ωp=1, the particle is spherical. Sphericity is the degree to which a particle shape deviates from that of a perfect sphere, wherein a sphericity of unity denotes a perfect sphere and values of sphericity less than unity denotes irregular (non-circular) particle shapes. The term ε0 as noted is the volume fraction of the packed conduit external to the particles and (1−ε0) is the volume fraction of the packed conduit occupied by the particles and given by the expression:
(1−ε0)=np/npq
where np=the number of particle equivalents in the column with diameter values of dp and npq is the number of particle equivalents whose collective volume is equal to the free space within the conduit and given by the expression:
n
pq=3D2L/(2dp3)
where D=the internal diameter of the conduit; L=the length of the conduit. Accordingly, for a given packed column, np is identified as the volume of the empty conduit divided by the volume of dp for the particles packed into that column, and has a unique value for any given packed column.
When fluid is pumped through the column under a hydraulic pressure P1 at the column inlet and a hydraulic pressure of P0 at the column outlet, the differential pressure gradient per unit column length through the column is now represented as:
ΔP/L=(P1−P0)/L
where ΔP=the column pressure drop.
We next define the column efficiency expressed in units of plates per column N as:
N=L/(hdp)
where h=a dimensionless parameter with a value typically less than 10. The value of h may therefore range from 0.1 to 10.
We define herein S0, the dimensionless column/solute separation factor as:
S
0
=t
Q
D
M
/A
where DM=the diffusion coefficient of the solute in the mobile phase and A=the column cross sectional area and is, in turn, defined as:
A=πD
2/4
where tQ=the column hydrodynamic time constant and, in turn, is defined as:
t
Q=δεtLdcρf/η
where δ=the column porosity normalization coefficient and, in turn, is defined as:
δ=1/ε03
where εt=the column total porosity and, in turn, is defined as:
εt=1−(1−εp)np/npq
where εp is the particle porosity and, in turn, is defined as:
εp=Spv/ρpart
where Spv=the particle specific pore volume, an independent property of the particle and where ρpart=the particle apparent density and, in turn, is defined as:
ρpart=mdp/vdp
where mdp=the mass of the particle, an independent property of the particle; vdp=the volume of the particle and, in turn, is defined as:
v
dp
=πd
p
3/6
where η=the fluid absolute viscosity; ρf=the fluid density.
Next we define the efficiency normalized column/solute separation factor as:
S
N
=NS
0
where N=the column efficiency and is, in turn, defined as:
N=L/(hdc)
where h=the reduced plate height as taught by Giddings. See, J. C. Giddings, Unified Separation Science, Wiley, New York, N.Y., USA, 1991, page 277 equation (12.25).
Next we define the efficiency/pressure normalized column/solute separation factor as:
S
Q
=S
N
ΔP
t
Q
=t
0
×Q
N
where t0=πD2Lεt/(4q) is the time it takes to displace one column volume and where q=the volumetric flow rate of the mobile phase through the column, where QN=δRem is a dimensionless time factor relating to the fluid dynamic behavior of the flowing fluid and where Rem is the modified Reynolds number as defined by Ergun et al and is expressed as Rem=μsdcρf/η (see, S. Ergun and A. A. Orning, “Fluid Flow Through Randomly Packed Columns and Fluidized Beds,” Industrial & Engineering Chemistry, vol. 4, no. 6, pp. 1179-1184, 1949) and where μs, in turn, is the superficial linear velocity through the column and may be expressed as, μs=4q/(πD2) and where dc=dp/(1−ε0) and η=the viscosity of the mobile phase and ρf=the density of the mobile phase.
Alternatively, in the context of fluid dynamics therefore, tQ may be thought of as the wall friction damping coefficient and QN as the fluid friction damping coefficient. It should be appreciated that fluid motion is therefore damped in two ways, namely by wall friction and by fluid friction. Accordingly, one may write:
v is defined as the kinematic viscosity and is equal to η/ρf.
As shown in the plot, maximum efficiency is achieved with a column internal diameter D=0.15 cm. However, in the broad context of the present disclosure, such column diameters may range from about 0.15 cm to 0.20 cm, or from about 0.15 cm to 0.19 cm, or from about 0.15 cm to 0.18 cm, or from about 0.15 cm to 0.17 cm, or from about 0.15 cm to 0.16 cm. Column diameters may also preferably be about 0.15 cm, or about 0.16 cm, or about 0.17 cm, or about 0.18 cm, or about 0.19 cm, or about 0.20 cm. Reference to the column diameter having a value of “about” followed by a recited dimension may be understood that the recited diameter may vary+/−0.01 cm.
Reference is now made to Table 1 in
Pressure drop values pertaining to packed columns in this application specifically excludes all sources of pressure other than the packed bed. For instance, the pressure drop caused by the column end frits (retainers) and any other system components are excluded. The preferred method herein to measure pressure drop is to position a calibrated pressure transducer, as well known in the art, at the packed column inlet and record the gauge pressure for each flow rate of the mobile phase under study, making sure that the outlet of the packed column under study is open to the atmosphere (atmospheric pressure). To account for the pressure drop across the end frits, an empty column with comparable end frits is measured under identical conditions and the pressure drop of the frits, if any, is subtracted from that measured in the packed column.
As can now be appreciated, one may now provide a ΔP value of at or below 1300 bar for the following columns having diameters of about 0.15 cm to 0.20 cm: (1) particle diameter of about 1.0 μm at column length of about 1 cm to 10 cm; (2) particle diameter of about 1.10 μm at column lengths of about 1.0 cm to 13.0 cm; (3) particle diameter of about 1.20 μm at column lengths of about 1.0 cm to 17.0 cm; (4) particle diameter of about 1.30 μm at column lengths of about 1.0 cm to 20 cm; (5) particle diameter of about 1.40 μm at column lengths of about 1.0 cm to 20 cm; (6) particle diameter of about 1.50 μm at column lengths of about 1.0 cm to 20 cm; (7) particle diameter of about 1.60 μm at column lengths of about 1.0 cm to 20 cm; (8) particle diameter of about 1.70 μm at column lengths of about 1.0 cm to 20 cm; (9) particle diameter of about 1.80 μm at column lengths of about 1.0 cm to 20 cm; (9) particle diameter at about 1.90 μm at column lengths of about 1.0 cm to 20 cm; (10) particle diameter at about 2.0 μm at column lengths of about 1.0 cm to 20 cm. As alluded to above, reference to the foregoing particle diameters as having a diameter of “about” followed by a recited dimension may be understood as referring to the feature that the particle diameter may vary+/−0.05 μm. By way of example therefore, selection and use of a particle diameter of about 1.0 μm herein may be understood as a particle diameter of 1.0 μm with a variation of +/−0.05 μm.
In addition, it is worth noting that the above is applicable for the separation of target or solute molecules herein that preferably have a diffusion coefficient in the range of 5.0×10−6 cm2/sec to 5.0×10−5 cm2/sec. As for the mobile phase, as alluded to above, it should also be understood herein that it can be any fluid utilized in any given separation and commonly known in the prior art, to load and elute those solute molecules that are to be separated. Typical fluids may therefore include but are not limited to 1,2,4-tricholorbenzene, heptansulfonic acid sodium salt, octanesulfonic acid sodium salt, pentanesulfonic acid sodium salt monohydrate, 2,2,4-trimethylpentant, acetic acid, acetone, acetonitrile, ammonium acetate, ammonium carbonate, chlorobenzene, chloroform, cyclohexane, dimethyl sulfoxide, ether, ethyl acetate, hexanes, isobutyl alcohol, isopropyl alcohol, methanol methyl ethyl ketone, methyl isobutyl ketone, methylene chloride, methyl-tert butyl ether, N,N-dimethylacetamide, N,N-dimethylformamine, n-heptane, NMP, dichlorobenzene, pentane, petroleum ether, pyridine, tetrabutylammonium hydrogen sulfate, tetrabutylammonium hydroxide, tetrabutylammonium phosphate, tetrahydrofuran, toluene, trifluoracetic acid, water.
Reference is next made to Table 2 in
Reference is next made to Table 3 in
Reference is next made to Table 4 in
Reference is next made to Table 5 below and the graphical presentation in
As can be seen from Table 5 and
As can also be observed in
As noted, the conduit or column herein has a preferred diameter of about 0.15 cm to about 0.20 cm and may be a hollow, tubular container, formed of a material such as stainless steel or plastic or other metallic composition, that is chemically inert or unreactive to the eluting fluids. Preferably, such column is formed herein by packing particles having the identified preferred particle size of about 1.0 to 2.0 microns and preferably under pressure of at least about 20,000 psi. This will generally ensure that the column formed will, as noted above, have an even distribution of particles and the interstitial voids are uniform and reduced to a minimum, and will typically withstand operation up to a pressure drop of 20,000 psi without bed collapse or rearrangement.
It can now be appreciated that the present disclosure provides a protocol for the selection and design of columns for liquid chromatography, which improves and maximizes column performance between the two opposing extremes of a desired maximum separation efficiency and a reduction and minimization of analysis time.