The present invention relates to the trapping of ammonia in a pollution-control system intended to reduce the amount of nitrogen oxides in the exhaust gases of a motor vehicle.
The nitrogen oxides present in the exhaust gases of vehicles, in particular diesel vehicles, can be eliminated by a pollution-control system using a technique of selective catalytic reduction (generally referred to as SCR). According to this technique, doses of ammonia (NH3) are injected into the exhaust line upstream of a catalyst on which the reduction reactions take place.
Currently, the ammonia is produced by thermal decomposition of a precursor, generally an aqueous solution of urea. In the on-board systems for storing urea, the urea solution undergoes, over time, a decomposition reaction to give gaseous ammonia, which reaction increases when the temperature rises. In certain cases, the gaseous ammonia resulting from this decomposition and which is present inside the tank, may pass through the wall of the urea storage tank. Thus, there is a risk of this gaseous ammonia spreading outside of the tank, i.e. into the air surrounding the tank. This is particularly inconvenient.
Indeed, gaseous ammonia is a source of a very acrid odor and is toxic, in particular for man, but also for the environment. Furthermore, it is corrosive for certain metals.
It is therefore necessary to trap the ammonia vapors generated deliberately or accidentally and which are capable of being released from the tank.
From document EP 1 911 508, a device intended to trap the ammonia generated inside a urea storage tank of an SCR pollution-control system is already known. The solution described in that document consists in transporting the gaseous ammonia present inside the urea storage tank to a trap external to the urea storage tank, through a transport pipe. However, the drawback of that solution lies in the fact that there is a risk that a portion of the gaseous ammonia present in the tank is not transported to the trap. This portion of gaseous ammonia may therefore pass through the wall of the tank.
Furthermore, there is also a risk of leakage of ammonia at the transport pipe. However, the aforementioned solution is not suitable for solving this problem. More generally, the solution from the prior art described above does not make it possible to trap ammonia which could escape from components of the SCR system other than the tank, such as for example a urea injection line. The solution from the prior art does not make it possible either to protect components of the SCR system placed in housings, the walls of which may be made of materials that are permeable to ammonia, such as for example a copper coil, more commonly referred to as a winding, of a motor of a urea pump.
The invention aims to trap all or some of the gaseous ammonia generated within an SCR pollution-control system everywhere where it may be inconvenient.
For this purpose, one subject of the invention is a subsystem of a selective catalytic reduction pollution-control system, intended to reduce the amount of nitrogen oxides in the exhaust gases of a motor vehicle, characterized in that said subsystem comprises:
A subsystem of a pollution-control system is understood to mean a subassembly of the assembly constituted by all the constituent elements of a pollution-control system that are intended to be built into the vehicle.
A chamber is understood to mean a volume delimited by at least one wall. Thus, in the case where, inside a first volume delimited by a first wall, a second wall delimits a second volume, two chambers are delimited. A chamber corresponds to the space between the two walls. A second chamber corresponds to the second volume delimited by the second wall.
A wall is understood to mean a structure which obstructs (at least partially or completely) the ammonia. More specifically, this structure has an ammonia permeability of less than 3 g/m2 per day, for a thickness of 1 mm.
Optionally, the trap is integrated into the wall.
In the invention, the subsystem forms a single block which makes it possible to optimize the overall volume occupied by the chamber and the trap. The assembly of the chamber and of the trap in the pollution-control system is also facilitated by this block configuration.
As a first variant, the chamber contains the trap configured to capture gaseous ammonia and contains an ammonia-sensitive component.
Preferably, the ammonia-sensitive component is made of copper or an alloy thereof, and preferably constitutes a coil of a motor of a urea pump.
Ammonia attacks copper and all the alloys thereof by corrosion. Yet, the on-board systems for storing, dispensing and dosing urea of the SCR pollution-control systems may contain ammonia resulting from the decomposition of the urea and comprise copper-containing components. These components are placed in a housing in order not to be in contact with the urea to which they may also be sensitive. However, the wall of the protective housing is not completely impermeable to ammonia. This configuration of the invention makes it possible to increase the service life of these components, which makes it possible to prevent the occurrence of functional defects in the pollution-control system and confers an economic advantage.
In a second variant, the trap is firmly mounted to the wall in a fixed or removable manner.
The removable nature of the attachment of the trap to the wall makes it possible to replace the trap, for example when it is saturated with ammonia.
The trap may be attached according to various methods such as adhesive bonding, welding, screwing, or other methods.
Advantageously, the subsystem comprises two chambers, a first chamber of which contains an ammonia trap, said two chambers being separated from one another by at least one wall of a second chamber, so that ammonia contained in the second chamber, escaping via permeability or via rupture of said at least one wall, can have no other destination than the first chamber.
Advantageously, the ammonia trap comprises at least one of the following elements:
These elements have a high absorption capacity if they are compared to other absorbent elements such as for example activated carbons. The use of these elements therefore makes it possible to obtain traps of smaller volume.
They also have the advantage of not being dangerous for the environment.
Finally, these elements are characterized by a capacity for trapping ammonia over a relatively long term.
Advantageously, the superabsorbent polymer is in the form of a gel resulting from the absorption of water by said polymer (the ammonia being trapped by this water).
As a variant, the wall of the second chamber, which separates the two chambers, is a wall common to the two chambers.
Optionally, the ammonia trap is in contact with the wall common to the two chambers.
This configuration makes it possible to improve the capturing of the ammonia which is, as soon as it passes the wall separating the two chambers, brought into contact with the trap.
Optionally, the two chambers have two contiguous walls.
Contiguous is understood to mean walls which are side-by-side, separated by a specified distance.
As a variant, the second chamber is suitable for containing an ammonia precursor.
Preferably, the second chamber is suitable for containing urea.
Optionally, the second chamber consists of a urea injection line.
Optionally, the second chamber consists of a urea storage tank.
Advantageously, one wall of at least one of the chambers is made from a thermoplastic material.
As a variant, the first chamber contains an ammonia-sensitive component.
Preferably, the ammonia-sensitive component is made of copper or an alloy thereof, and preferably constitutes a coil or winding of a motor of a urea pump.
Preferably, the second chamber is suitable for containing a compound on which ammonia may be stored by sorption.
Indeed, an alternative technique for provision of ammonia in SCR pollution-control systems consists in storing the ammonia by sorption on a salt, usually an alkaline-earth metal chloride. Generally, in this case, the storage system comprises a tank designed to contain the salt and a heating device configured to heat the salt. Thus, by heating the salt the ammonia is released. The invention also makes it possible to make safe the SCR pollution-control systems having such an ammonia storage device. Indeed, this configuration makes it possible to trap the ammonia which could be released suddenly from the chamber containing gaseous ammonia in the event of an accidental situation such as a defect or a rupture in the wall of this chamber, thus improving the safety of the SCR pollution-control system.
European patent application EP 2 574 599 in the name of the applicant describes an example of a tank intended to store ammonia by sorption on a salt. Said tank comprises a plurality of storage cells that communicate with one another and with at least one orifice that communicates with a dispensing duct. The cells are cavities capable of containing the compound on which the ammonia is stored by sorption.
As a variant, the subsystem comprises a cell, at least one portion of which defines the second chamber.
Optionally, at least one other portion of the cell defines the first chamber.
This embodiment of the invention makes it possible to simplify and accelerate the assembly since the two chambers are provided in the form of a single part. Such a configuration also makes it possible to provide a more compact subsystem.
Advantageously, the two chambers together comprise means for establishing fluid communication which, in the event of overpressure in the second chamber or in the event of desorption operation of the storage means, send the ammonia to the first chamber.
An overpressure in the second chamber may be generated by an excessive heating of the storage means.
Thus, at least one portion of the means for establishing fluid communication, including the connection between the means for establishing fluid communication and the second chamber, is located in the first chamber. This portion consequently also benefits from the safety system formed by the trap.
The means for establishing fluid communication may also be used to discharge the ammonia stored by sorption on the trap, in order to regenerate the latter.
In this configuration, the trap therefore performs three functions.
Advantageously, the trap consists of a matrix which occupies the entire free space of the first chamber.
The space occupied by the matrix increases with the absorption of ammonia. The matrix is then compressed within the volume of the first chamber, thus limiting the flow of ammonia through the wall.
The matrix makes it possible to improve the capturing of ammonia which is, as soon as it passes the wall separating the two chambers, brought into contact with the trap.
The matrix fulfils a thermal insulation role, which makes it possible to prevent the urea solution from reaching too high a temperature in order to limit the release of ammonia due to its decomposition. The thermal insulation also makes it easier to maintain the urea solution at a temperature above its crystallization temperature. Finally, in the event of storage of ammonia by sorption on a salt, the matrix makes it possible to maintain the salt at a stable temperature in order to optimize the control of the release of ammonia by heating.
Another subject of the invention is a selective catalytic reduction pollution-control system comprising a subsystem as described above.
Finally, another subject of the invention is a housing for an ammonia-sensitive component, said housing being intended to be placed in a selective catalytic reduction pollution-control system intended to reduce the amount of nitrogen oxides in the exhaust gases of a motor vehicle, said housing being characterized in that it comprises at least one wall and a trap configured in order to capture gaseous ammonia emanating from this at least one wall or which, if it was not trapped, would emanate from this at least one wall.
All the variants envisaged for the subsystem apply to the housing.
An optional feature of the housing is that it contains an ammonia-sensitive device (for example pH paper), so as to reveal that the trap has been used, which may be one way of easily verifying that the component is still protected at the time of a maintenance operation.
Another optional advantageous feature is the presence of a caulking agent in the wall in order to seal the possible cracks and thus reduce, or even eliminate, leaks of ammonia.
The invention will be better understood on reading the appended figures, which are provided by way of examples and have no limiting nature, in which:
In
Reference is now made to
A first embodiment of the invention has been represented in
A second embodiment of the invention has been represented in
A third embodiment of the invention has been represented in
A fourth embodiment of the invention has been represented in
A fifth embodiment of the invention has been represented in
A sixth embodiment has been represented in
In
Represented schematically in
The SCR system 23 comprises an ammonia storage system 25. The storage system 25 comprises a cell 54 in which a compound 52, for example a solid (preferably a salt), is stored. The ammonia is stored by sorption on the solid 52. The storage system 25 also comprises a control device 24 in charge of controlling a heating device 53 for heating the solid 52 so as to release the ammonia. The cell 54 is connected to a dosing module 51, via a dispensing duct 27. The dosing module 51 is controlled by the control device 24. The control device 24 is capable of estimating the pressure of ammonia in the storage system 25. If a difference is observed between the estimated pressure and a setpoint pressure provided by the electronic control unit 22, the control device 24 may adjust the heating power of the heating device 53 in order to compensate for this difference. The tank 54 is equipped with a temperature-measuring device 26.
Represented in
In one particular embodiment, the thermal activation of the desorption results in an emission of around 1 g of ammonia, which translates into an overpressure of around 4 bar in the cell 54. When the system is closed, all of the desorbed ammonia is sent to the trap. For example, 0.93 g of magnesium chloride is needed for trapping around 1 g of ammonia. Nevertheless, it is for example advantageous to provide the trap with 5 g of magnesium chloride in order to effectively absorb all of the ammonia suddenly discharged.
In the event of an accidental situation such as a defect or a rupture in the wall of the cell 54, at a temperature of 40° C., the desorption of the ammonia takes place with a flow rate of around 3.5 mg/s, i.e. around 12.6 g of ammonia in 1 hour. In this particular embodiment, around 11.9 g of magnesium chloride are needed to absorb this amount of ammonia. For example, a trap containing 12 g of magnesium chloride makes it possible to ensure the protection with respect to such an accidental situation for around 1 hour.
Finally, if it is intended to trap the ammonia resulting from a desorption over a long duration, that is to say all the ammonia contained in the cell 54, a trap containing for example 300 g of magnesium chloride is needed.
Represented in
In one particular embodiment, the thermal activation of the desorption results in an emission of around 1 g of ammonia in each cell 54a, 54b and 54c, which translates into an overpressure of around 4000 hPa in each cell. When the system is closed, all of the desorbed ammonia is sent to the trap. Around 2.79 g of magnesium chloride are needed for trapping around 3 g of ammonia resulting from the three cells. Nevertheless, it is advantageous to provide the trap for example with 15 g of magnesium chloride in order to effectively absorb all of the ammonia suddenly discharged.
In the event of an accidental situation such as a defect or a rupture in the wall of one of the cells, at a temperature of 40° C., the desorption of the ammonia takes place with a flow rate of around 3.5 mg/s, i.e. around 12.6 g of ammonia in 1 hour. For example, around 11.9 g of magnesium chloride are needed to absorb this amount of ammonia. A trap containing around 12 g of magnesium chloride makes it possible for example to ensure the protection with respect to such an accidental situation for around 1 hour.
Finally, if it is intended to trap the ammonia resulting from a desorption over a long duration, that is to say all the ammonia contained in the cells 54a, 54b and 54c, a trap containing for example 900 g of magnesium chloride is needed.
Represented in
In one particular embodiment, the thermal activation of the desorption results in an emission of around 1 g of ammonia, which translates into an overpressure of around 4000 hPa in the compartment 74. When the system is closed, all of the desorbed ammonia is sent to the trap. For example, 0.93 g of magnesium chloride is needed for trapping around 1 g of ammonia. Nevertheless, it is advantageous to provide the trap for example with 5 g of magnesium chloride in order to effectively absorb all of the ammonia suddenly discharged.
In the event of an accidental situation such as a defect or a rupture in the partition 71, at a temperature of 40° C., the desorption of the ammonia takes place with a flow rate of around 3.5 mg/s, i.e. around 12.6 g of ammonia in 1 hour. For example, 11.9 g of magnesium chloride are needed to absorb this amount of ammonia. A trap containing around 12 g of magnesium chloride makes it possible to ensure the protection with respect to such an accidental situation for around 1 hour.
Finally, if it is intended to trap the ammonia resulting from a desorption over a long duration, that is to say all the ammonia contained in the compartment 74, a trap containing around 300 g of magnesium chloride is needed.
The invention is not limited to the embodiments presented and other embodiments will appear clearly to a person skilled in the art. In particular it is possible to modify the first two embodiments represented in
The embodiments may also be modified in the form of the trap (matrix, salt in crystalline form, etc.). The trap may contain another salt such as, for example, strontium chloride or calcium chloride. It may alternatively consist of water-saturated superabsorbent polymers.
Filing Document | Filing Date | Country | Kind |
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PCT/FR14/50626 | 3/18/2014 | WO | 00 |