1. Field of the Invention
The present invention relates to methods and apparatus for operating self-propelled construction machines, and more particularly, but not by way of limitation, to methods and apparatus for operating slipform paving machines.
2. Description of the Prior Art
Slipform paving machines having a laterally telescoping frame to permit width changes in the paving machine are known. Typically the motive force for collapsing or extending the frame is provided by aligning the tracks or wheels of the machine perpendicular to the operating direction of the machine, and pushing or pulling the frame laterally. This collapsing or expanding force may be aided by hydraulic rams oriented perpendicular to the operating direction of the machine.
Another prior art approach was to support the frame of the slipform paving machine from the ground with posts and to collapse or expand the frame solely with the force of the hydraulic rams oriented perpendicular to the operating direction of the machine.
In one embodiment, a method is provided for controlling relative telescoping extension of multiple telescoping assemblies connecting a main frame of a slipform paver to a side frame member of the slipform paver. The telescoping assemblies are extendable and retractable to adjust a frame width of the slipform paver. Each telescoping assembly has a telescopic lock associated with the telescoping assembly. The method may include the steps of:
In another embodiment, a slipform paving machine includes a machine frame having an adjustable width. The machine includes first and second telescoping assemblies, and first and second locks arranged to selectively lock and unlock the first and second telescoping assemblies, respectively. A controller is operably connected to the locks. The controller is configured to control an operation of the locks to control relative extension of the first and second telescoping assemblies to adjust the width of the machine frame when a common telescoping force is applied to the first and second telescoping assemblies.
In either of the above embodiments, first and second extension sensors may be associated with the first and second telescoping assemblies for monitoring the extension of their respective telescoping assemblies and generating extension signals. A controller may be operatively connected to the extension sensors and configured to monitor the extension of the telescoping assemblies. The controller may generate a control signal to control activation of at least one of the telescopic locks.
In any of the above embodiments, the first and second telescoping assemblies may be arranged in parallel such that the common telescoping force is applied in part to each of the telescoping assemblies. Those first and second telescoping assemblies may be front and rear laterally telescoping assemblies connecting the main frame of the slipform paver to the side member of the slipform paver, and the first and second telescoping assemblies may be extended or retracted substantially equally so that the side frame member is maintained substantially parallel to the main frame.
In any of the above embodiments, the common telescoping force may be applied by motive action of a plurality of ground engaging units supporting the slipform paver while the slipform paver moves in an operating direction.
In any of the above embodiments, the slipform paver may include front left, rear left, front right, and rear right telescoping assemblies connecting a main frame to left and right side frame members, and at least one telescopic lock may be activated so as to allow one of the left and right side frame members to move relative to the main frame while holding the other of the left and right side frame members fixed relative to the main frame.
In any of the above embodiments, one or more linear actuators may be provided between the main frame and the side frame member to assist in the telescoping action.
In any of the above embodiments, the first and second telescoping assemblies may be arranged in series.
In any of the above embodiments, the first and second telescoping assemblies may comprise a double telescoping assembly.
In any of the above embodiments, the telescopic locks may be clamping devices which clamp at least one of the telescoping assemblies in a fixed position so as to temporarily prevent telescoping of that telescoping assembly.
In any of the above embodiments, the clamping devices may be hydraulically actuated via hydraulic rams.
In any of the above embodiments, the telescopic locks may comprise hydraulic ram linear actuators connected between the main frame and the side frame member, and the locking may be accomplished by hydraulically blocking such a hydraulic ram to temporarily prevent telescoping of at least one of the telescoping assemblies.
The machine frame 12 is of the type which is laterally extendible to adjust a lateral width 14 of the machine frame. The machine frame 12 has a front 16, a back 18, a left side 20, and a right side 22. The left side 20 and the right side 22 may also be referred to as a left side member 20 and a right side member 22.
The frame 12 includes a main frame module 24. The left side 20 of the frame 12 is connected to the main frame module 24 by left front and left rear telescoping assemblies 26 and 28. The right side 22 of frame 12 is connected to the main frame module 24 by right front and right rear telescoping assemblies 30 and 32. Each of the telescoping assemblies includes a female part and a male part. For the left front telescoping assembly 26 the female part is indicated as 26.1 and the male part is indicated as 26.2. The other telescoping assembly parts are similarly numbered.
As used herein a “telescoping assembly” includes at least two “telescoping parts” which are movable linearly relative to each other. The two telescoping parts may be male and female telescoping parts, such as a smaller tube received in a larger tube. The tubular telescoping parts may have a circular or a rectangular cross-section, or any other suitable cross-section. Or the two telescoping parts can be oriented one beside the other. A telescoping assembly may include more than two telescoping parts. For example a “double telescoping assembly” may include first, second and third telescoping parts, wherein the first part is linearly movable relative to the second part, and the second part is linearly movable relative to the third part. A double telescoping assembly may also be described as two telescoping assemblies in series, wherein the first and second parts make up a first telescoping assembly, and the second and third parts make up a second telescoping assembly.
The machine 10 includes a plurality of ground engaging units 34 including a left front ground engaging unit 34A, a right front ground engaging unit 34B, a left rear ground engaging unit 34C, and a right rear ground engaging unit 34D.
In the embodiment illustrated, the ground engaging units 34 comprise crawler tracks. Alternatively, the ground engaging units 34 could be wheels.
In the embodiment illustrated, each of the ground engaging units 34 is connected to the frame 12 by a respective swing leg 36, which are designated as 36A-36D corresponding to the four ground engaging units. Alternatively, the ground engaging units could be directly connected to side members 20 and 22 of the frame 12.
The frame 12 is vertically supported from each of the ground engaging units 34 by a plurality of lifting columns 38A-38D. As will be understood by those skilled in the art, extension and retraction of the lifting columns 38 can raise and lower the machine frame 12 relative to the ground engaging units 34 and thus relative to the ground surface. Each of the ground engaging units 34 includes a drive motor 40 (see
As best seen in
A holding device 46A such as a hydraulic ram or turnbuckle maintains the pivotal orientation of the swing leg 36A relative to the frame 12.
In the drawings, the swing legs 36 and the holding devices 46 are schematically illustrated as being directly connected to the machine frame 12. It will be understood, however, that the swing legs and holding devices do not have to be directly connected to the machine frame 12. Instead, the swing legs and the holding devices may be indirectly connected to the machine frame 12 by suitable mounting brackets. When one of these components is described herein as being connected to the machine frame, that includes both direct and indirect connections.
Steering of the crawler track 34A relative to the frame 12 about the vertical axis 44A is accomplished by extension and retraction of a hydraulic steering cylinder 46A pivotally connected at 48 to an intermediate location on the swing leg 36A and pivotally connected at 50 to a steering arm 52 connected to rotate with the ground engaging unit or crawler track 34A. Alternatively, instead of the use of a hydraulic ram steering cylinder 46A, the track 34A may be steered relative to the frame 12 by a rotary actuator such as a worm gear or slew gear drive. Also, an electric actuator may be used instead of a hydraulic actuator to steer the crawler track. Each of the crawler tracks 34 may have a steering sensor such as 54A associated therewith, which steering sensors are configured to detect the steering angles of their respective crawler tracks relative to the machine frame 12. The steering sensors associated with the crawler tracks 34A-34D are designated as 54A-54D in the schematic control diagram of
Referring now to
In
The clamping member 62 may be in the form of a clamping pad. It may also be in the form of a clamping wedge or in the form of an annular constricting clamp, or any other suitable construction.
One of the clamping devices 60 may be associated with each of the telescoping assemblies of the frame 12, such that there may be four such clamping devices 60, one associated with each of the telescoping frame assemblies 26, 28, 30 and 32. The clamping devices 60 may be described as telescopic locks for preventing or allowing relative telescoping motion between the parts of each of the telescoping assemblies.
In one embodiment of the frame 12, the male parts of the telescoping assemblies may be freely received in the female parts of the telescoping assemblies as schematically illustrated in
The frame 12 may be constructed as shown in
In the embodiment illustrated in
Similarly, the linear actuator 76 including hydraulic cylinder 78 and piston 80 is connected between the male part 30.2 and female part 30.1 of right front telescoping frame assembly 30.
Similar linear actuators are associated with the telescoping frame assemblies 28 and 32.
Each of the linear actuators such as 66 and 76 may have a frame extension sensor such as 55A and 55B associated therewith. The frame extension sensors may be located internal or external of the actuators 66 and 76. External frame extension sensors may for example be wire rope type sensors which include a wire rope that is under tension and capable of being rolled up. Also, as shown in
In the embodiment illustrated in
When the machine 10 is equipped with the linear actuators such as 66 and 76, those linear actuators may be used to actively facilitate the extension and retraction of the machine frame 12 as is further described below. Additionally, those linear actuators may function as a frame lock to either permit or prevent changes in the lateral width of the machine frame. Alternatively, separate frame locks such as the frame locks 60 of
In some instances it may be desired to extend or retract one of the side members 20 or 22 at a time. For example, if the machine starts in the orientation seen in the lower image of
The steering cylinder 46A and the hydraulic ram 66 may each be double acting hydraulic cylinders. Hydraulic fluid under pressure is provided to the cylinders from a source such as hydraulic pump 100A, and fluid discharged from the cylinders is returned to a hydraulic reservoir 102A via a return line 104A. Individual pumps 100 and reservoirs 102 may be used for each crawler track or a common pump and reservoir may be used for multiple crawler tracks.
Directional control of hydraulic fluid into and out of the steering cylinder 46A is controlled by a first solenoid actuated variable flow three way servo-valve 104A, and control of fluid into and out of the hydraulic ram 66 is controlled by a second solenoid actuated variable flow three way servo-valve 106A.
Hydraulic fluid under pressure from pump 100A flows through a hydraulic fluid supply line 108A, to each of the variable flow three way servo-valves 104A and 106A. These variable flow valves may also be referred to as proportional valves. The valves 104A and 106A can control both the direction and the rate of flow of fluid to their respective hydraulic cylinders.
The three way valve 106A associated with the hydraulic ram 66 has a first position 110A wherein hydraulic fluid under pressure is provided to the left end of the cylinder via hydraulic line 112A and received from the right end of the cylinder via hydraulic line 114A for retraction of the piston 70 of the hydraulic ram 66. The three way valve 106A can be moved to a second position 116A in which the direction of flow is reversed to extend the piston 70. The three way valve 106A can be moved to a third position 126A wherein flow of hydraulic fluid to and from the hydraulic ram 66 is blocked. It is noted that the hydraulic lines 112A and 114A may be referred to as first and second hydraulic lines 112A and 114A, but such designation is for identification only and does not imply any specific functionality.
Also associated with the hydraulic ram 66 are first and second solenoid actuated bypass valves 128A and 130A connected to the hydraulic lines 112A and 114A. Each of the bypass valves can be selectively moved to either an open or a closed position as indicated. When in their open positions the bypass valves communicate both sides of the hydraulic ram 66 with the hydraulic reservoir 102A via the return line 104A.
Each of the hydraulic rams 66 and its associated three way valve 106 and bypass valves 128 and 130 may be referred to as a hydraulic control system or as a lock.
The construction machine 10 includes a controller 132, which may be part of a master control system of the machine 10, or may be a separate controller. The controller 132 receives input signals from various sensors such as the steering sensors 58A-58D and frame extension sensors 55A-55D.
It will be understood that the controller 132 may also receive other inputs such as the pivot angle of swing legs 36, the advance speed of machine 10, or other operational parameters of machine 10.
The controller 132 can control the volume and direction of hydraulic flow to and from the steering cylinder 46A and hydraulic ram 66 via control signals sent to three way valves 104A and 106A, respectively, over control lines 134A and 136A. The controller 132 can control the position of the bypass valves 128A and 130A via control signals sent over control lines 138A and 140A, respectively.
If three way valve 106A is in its blocked position 126A, and the bypass valves 128A and 130A are also in their blocked or closed positions, then the hydraulic ram 66 is hydraulically blocked so that it cannot move.
The hydraulic control system shown in
In a first un-blocked position, if three way valve 106A is in its closed position 126A, and the bypass valves 128A and 130A are in their open positions, the hydraulic ram 66 is unblocked and is free to be moved by any force including but not limited to the action of the crawler tracks 34. This may be described as a free floating arrangement for the hydraulic ram 66.
In a second un-blocked position, if the three way valve 106A is in either of its positions 110A or 116A, and the bypass valves 128A and 130A are in their closed positions, then the motion of the hydraulic ram 66 can be actively facilitated by hydraulic power, or can be forced by hydraulic power, depending upon the volume of fluid supplied by pump 100A under the control of controller 132.
Similarly, the three way valve 104A associated with the steering cylinder 46A defines first and second positions 142A and 144A controlling the direction of flow to and from the steering cylinder 46A, and a third position 146A in which flow to and from the steering cylinder 46A is blocked so as to hold or maintain a given steering position of the crawler track 34A relative to the machine frame 12.
The arrangement of
Controller 132 includes a processor 150, a computer readable memory medium 152, a data base 154 and an input/output module or control panel 156 having a display 158.
The term “computer-readable memory medium” as used herein may refer to any non-transitory medium 152 alone or as one of a plurality of non-transitory memory media 152 within which is embodied a computer program product 160 that includes processor-executable software, instructions or program modules which upon execution may provide data or otherwise cause a computer system to implement subject matter or otherwise operate in a specific manner as further defined herein. It may further be understood that more than one type of memory media may be used in combination to conduct processor-executable software, instructions or program modules from a first memory medium upon which the software, instructions or program modules initially reside to a processor for execution.
“Memory media” as generally used herein may further include without limitation transmission media and/or storage media. “Storage media” may refer in an equivalent manner to volatile and non-volatile, removable and non-removable media, including at least dynamic memory, application specific integrated circuits (ASIC), chip memory devices, optical or magnetic disk memory devices, flash memory devices, or any other medium which may be used to stored data in a processor-accessible manner, and may unless otherwise stated either reside on a single computing platform or be distributed across a plurality of such platforms. “Transmission media” may include any tangible media effective to permit processor-executable software, instructions or program modules residing on the media to be read and executed by a processor, including without limitation wire, cable, fiber-optic and wireless media such as is known in the art.
The term “processor” as used herein may refer to at least general-purpose or specific-purpose processing devices and/or logic as may be understood by one of skill in the art, including but not limited to single- or multithreading processors, central processors, parent processors, graphical processors, media processors, and the like.
The controller 132 receives input data from the sensors 54A-D and 55A-D. The controller also receives other inputs such as the pivot angles of the swing legs, the track speed and magnitude of movement. Based upon the programming 160 the controller 132 can calculate the lateral movement components 90 resulting from any given steering inputs to the tracks 34. Such calculations may be based upon the geometry of the system shown in
As seen in
Knowing the magnitude of the lateral component 90, the change in the relative telescoping position of male and female parts of left front telescoping frame assembly 26 can then be calculated.
The controller 132 includes a frame extension mode configured to allow each of the left and right frame sides 20 and 22 to move relative to the main frame module 24 of the machine frame in response to steering of the crawler tracks 34 associated with the side member. The frame extension mode may be selected by pressing the control button 162. The frame extension mode may be implemented in either a manual sub-mode or an automatic sub-mode. It is noted that the “manual” sub-mode still involves the controller in part to implement the control of the machine. The term “manual” sub-mode just means that there is a real-time manual aspect of the control in that a human operator is providing a steering input via a steering knob or steering stick or the like to direct the steering in real time. The controller may be assisting in that “manual” sub-mode, for example by causing a related opposite steering motion of a right side track when the human operator manually directs the steering of the left side track. That is contrasted to the “automatic” sub-mode in which the human operator may simply input a set value identifying a desired end result, and the subsequent steering motions may be entirely implemented by the controller.
Upon initiation of the frame extension mode upon pressing of button 162, the frame extension mode will be in the manual sub-mode, unless the automatic sub-mode is selected by further inputs to the control panel 156.
In the manual sub-mode, the frame extension mode includes a ground engaging unit selection feature 164 allowing an operator to select individual steering control of either the left side crawler tracks 34A and 34C, or the right side crawler tracks 34B and 34D or synchronous steering control of both of the left and right side crawler tracks via three way switch 166, as graphically shown in
The frame extension mode may be described as a configuration of the controller 132 configured to steer at least one of the ground engaging units 34 to provide a lateral force to adjust the width 14 of the machine frame 12 as the machine 10 is driven across the ground surface by the ground engaging units 34. In the embodiment illustrated, both left side tracks will always be steered in tandem in the same direction, and both right side tracks will always be steered in tandem in the same direction.
It will be understood that in the manual sub-mode, if the operator has selected steering of the left side tracks, and then steers the front left track via control knob 168, the controller 132 will cause both the left front crawler track 34A and the left rear crawler track 34C to be steered in tandem at the same angle in the same direction as shown for example in the intermediate position of
If the operator has selected the middle position on selector switch 166, the system will relate the steering input from the operator to the left front track. Thus the operator may then steer the left front track 34A with input knob 168, and the controller 132 will cause both left side tracks to steer inwardly to the right, and both right side tracks to steer inwardly to the left, as schematically illustrated in the intermediate position of
If the operator chooses to steer only the right side tracks by choosing the right side position with selector switch 166, and then inputs a steering control to the right front track with control knob 168, the controller 132 will cause the two right side tracks 34B and 34D to steer in tandem at equal angles in the same direction.
To perform synchronous steering in the automatic sub-mode, command inputs may be made to the control panel 156 through the various mode selection buttons M1-M4 and the input control 172 as best seen in
When synchronous steering control of the tracks 34 is selected, the ground engaging unit selection feature is configured to steer the left side tracks in an opposite direction from the right side tracks. Thus, as shown in
Although it is possible in some situations to steer only the front or rear track associated with either the left side 20 or right side 22 of the frame 12, it is generally preferable to simultaneously steer the front and rear track associated with the respective frame side in tandem and in the same direction.
The apparatus described above provides great flexibility in the control of the frame width adjustment. For example, if the machine 10 is provided with both the linear actuators such as 66 and 76 shown in
Various modes for operation of the linear actuators 66 and 76 as locking devices have been described above with regard to
Additionally, if the machine 10 is provided with the linear actuators such as 66 and 76, the linear actuators 66 and 76 may be utilized to provide powered lateral extension and retraction of the machine frame 12 to adjust the frame width 14. The linear actuators 66 and 76 may work in tandem with the steering of the tracks 34 to provide for rapid and controlled adjustment of the frame width 14 as the machine 10 moves across the ground surface.
The operation of the various locking mechanisms and/or the active facilitation of the extension and retraction operation using the linear actuators 66 and 76 may be controlled by individual operator inputs at the control panel 156 and/or those operations may be automatically controlled by the controller 132 in response to the computer programming 160. In either event, after the adjustment of the frame width 14 is concluded, the locking mechanisms associated with the adjustable width frame 12 should be placed in their locked positions.
During any of the steering operations described above, when the frame width is being adjusted, the associated hydraulic rams such as 66 and 76 may be placed in an unblocked position, which may be described as deactivating the hydraulic rams or linear actuators, or as unlocking the hydraulic rams, so that the hydraulic rams do not resist the telescoping motion of the male and female telescoping parts. For example, in the embodiment of
After the steering operation is complete and the frame width is at the desired final value, the associated hydraulic rams 66 and 76 may be activated by placing the hydraulic rams in a blocked position to hold or lock the telescoping assemblies in the revised position. For example, in the embodiment of
Alternatively, in the embodiment of
The hydraulic ram 66 may be described as a hydraulic actuator 66 connected between the male telescoping part 26.2 and the female telescoping part 26.1, and configured to change in length as the machine frame 12 changes in width. The valves associated with the hydraulic actuator 66 can be switched so that the hydraulic actuator is in a hydraulically blocked position as described above preventing a change in width of frame 12 or a hydraulically unblocked position as described above permitting a change in width of the frame 12.
The controller 132 may be configured such that the hydraulic actuator or ram 66 associated with each telescoping frame assembly is placed in an unblocked position prior to steering of the tracks 34.
The controller 132 may be configured such that upon deactivation of the frame extension mode, the valves associated with the hydraulic actuators or rams 66 are in their blocked positions.
One issue which may be encountered in the apparatus and methods described above for extension and retraction of the frame 12 is the problem of controlling relative telescoping extension of multiple telescoping assemblies. This issue may be encountered in any one of several situations, including the following:
1. In a situation like that illustrated in
2. Also, in the situation illustrated in
3. Also, when using a double telescoping assembly such as that shown in
All three of the situations described above may be described as the control of relative telescoping extension of multiple telescoping assemblies when a common telescoping force is applied to the multiple telescoping assemblies. It will be understood that in the following disclosure, when reference is made to “monitoring extension” or to “measuring extension” or to “controlling extension”, such phrases are referring to the degree of extension and include monitoring, measuring or controlling the telescoping assemblies as they extend or retract.
These various arrangements of multiple telescoping assemblies may be further described as being arranged parallel to each other or in series with each other. For example, in the arrangement illustrated in
On the other hand, the two left side telescoping assemblies 26 and 28 may be described as being in series with the two right side telescoping assemblies 30 and 32.
Similarly, in the arrangement illustrated in
When there are multiple telescoping assemblies which are subjected to a common extension or retraction force, it is desirable to provide a mechanism by which an operator or controller can control which of the telescoping assemblies moves in response to the applied force. This can be accomplished by having a telescopic lock, such as for example one of the clamp assemblies 60, associated with each telescoping assembly.
It is also noted that if the slipform paver is equipped with the linear actuators such as 66 and 76 associated with the telescoping assemblies, such as 26 and 30, like seen in FIG. 6, those linear actuators may function as telescopic locks to lock their respective telescoping assemblies in a selected position.
It is further desirable to provide an extension sensor, such as sensors 55A-55D, associated with each telescoping assembly. This allows the extension of each of the telescoping assemblies to be monitored, and for control to be provided to control telescoping motion by activation of the telescopic locks associated with each telescoping assembly.
Thus, in the situation such as illustrated in
In another situation, where perhaps both side frame members 20 and 22 are in the extended position of
In yet another example, such as the double telescopic member illustrated in
The controller may also simultaneously control multiple ones of the situations described above. For example, in the embodiment illustrated in
Thus it is seen that the apparatus and methods of the present invention readily achieve the ends and advantages mentioned as well as those inherent therein. Although certain preferred embodiments of the invention have been illustrated and described for purposes of the present disclosure, numerous changes in the arrangement and construction of parts and steps may be made by those skilled in the art, which changes are encompassed within the scope and spirit of the present invention as defined by the appended claims.