In press printing, a liquid agent such as an ink, a coating or a primer is applied to a wettable surface of a roller, for example an anilox or gravure roller. An auxiliary roller may be provided to selectively wet portions of the roller. For example, the auxiliary roller may have radially-extending rubber portions that engage and wet selected portions of the roller.
Examples will now be described, by way of non-limiting example, with reference to the accompanying drawings, in which:
The roller 20 is rotatable about a roller axis 24. In this example it is substantially cylindrical.
The applicator unit 10 is to receive and convey a liquid agent 14 to an applicator lip 12 which extends parallel to the roller axis 24 and is radially spaced apart from the roller surface 22 (i.e. with respect to the roller axis 24) to define a gap 30 between the lip 12 and the roller surface 22. The gap 30 therefore has an axial extent corresponding to the overlapping axial extents of the lip 12 and the roller surface 22.
The gap 30 is sized so that liquid agent 14 conveyed to the lip 12 forms a liquid bridge 32 (shown in dashed lines in
In this particular example, the roller axis 24 is substantially horizontal, and the applicator unit 10 is disposed to one lateral side of the roller 20 so that the radial gap between the lip 12 and the roller surface is substantially horizontal. In other words, the lip 12 is positioned so that the closest point on the roller surface as a tangent direction which is substantially vertical. In other examples, the applicator unit 10 may be at a different angular position with respect to the roller surface, for example, the lip 12 may be on a radial line that is inclined to the horizontal by ±30°.
The flow guide 50 is to direct a gas flow 56 into a regulated axial portion of the gap 30 to locally prevent formation of a liquid bridge in the regulated axial portion, and thereby prevent wetting of a corresponding axial portion of the roller surface 22. As shown in
The axial portion of the gap 30 corresponding to the guide edge 54 is referred to as a regulated axial portion of the gap, since the presence of a liquid bridge 32 over the gap 30 in that axial portion can be regulated by the presence or absence of the gas flow 56 being directed along the flow guide 50 into the gap 30.
In this example, the flow guide 30 is generally disposed above the gap 30 so that the gas flow 56 is directed into the gap 30 along a direction having a downward component. This may aid diverting the liquid agent 14 to prevent formation of a liquid bridge. The gas flow 56 may be directed along a direction which is inclined with respect to the vertical, and may be inclined with respect to the local tangent of the roller surface 22 at the gap 30.
In the first mode of use, there is no gas flow along the flow guide 50 so that a liquid bridge 32 forms from the lip 12 to the roller surface 22 (as shown in dashed lines) over the regulated axial portion of the gap 30, and liquid agent 14 is thereby conveyed over the liquid bridge to the roller surface 22. In the second mode of use ,the gas flow 56 along the flow guide 50 is present and is directed into the regulated axial portion of the gap 30 to divert a path of liquid agent 14 delivered along the applicator unit 10 so that it is diverted away from the roller surface 22. In
In this example, the flow guide 50 has an open guide surface to direct the gas flow to the gap. The term “open guide surface” relates to the gas flow 56 along the flow guide 50 being unbounded except by the guide surface of the flow guide. In other words, the guide surface of the flow guide 50 is not opposed by an opposing guide surface which bounds the flow. The gas flow may follow the guide surface by virtue of the Coanda effect (i.e. a boundary layer effect that causes it to follow the guide surface) This is in contrast to a ducted flow which is bound by opposing walls enclosing the flow. However, in other examples, a flow guide may be to direct a ducted gas flow.
As shown, in this example the flow guide 50 has an axial extent along the roller axis 24 which is less than the axial extent of the gap 30, and is spaced apart from both axial ends of the gap 30. Accordingly, the flow guide 50 defines a regulated axial portion 34 of the gap corresponding to where the guide edge 54 of the flow guide 50 is to direct the flow into the gap 30 to locally prevent formation of a liquid bridge. In this example, all other axial portions 36 of the gap 30 (i.e. on both sides of the regulated axial portion 34) are to convey the liquid agent across the gap 30 uninterrupted, such that the corresponding axial portions 36 of the roller surface are wetted in use. Such axial portions of the roller surface may therefore be referred to as “wetted axial portions”, and the respective axial portions of the gap 30 may be referred to as “unregulated axial portions”.
In this example, the applicator unit 10′ comprises a supply chamber 16 which is to store and supply liquid agent 14 at a regulated pressure and flow rate to an applicator arm 17 extending from the supply chamber 16 to the applicator lip 12, which is positioned opposite the gap 30 as described above with respect to the selective wetting apparatus 2 of
In this example, the applicator arm 17 comprises an upper member 18 and a lower member 19 defining a substantially planar slot flow pathway therebetween for conveying liquid agent 14 from the supply chamber 16 to the lip 12. As shown, in this example, the lower member 19 terminates proximally of the upper member 18 (i.e. closer to the supply chamber 16), such that the upper member 18 projects beyond the lower member 17 towards the roller 20 to terminate at the lip 12. As shown schematically in
In this example, the applicator unit 10 and roller 20 are coupled to a controller 62. For example, the controller 62 may control rotation of the roller 20 and a rate of supply of liquid agent through the applicator unit 10, as will be described below.
In this example, there are two flow guides 50, each substantially as described above with respect to the wetting apparatus 2 of
In this example, the flow guide support 42 is an elongate member extending parallel with the roller axis 24 to support each of the flow guides 50. Each of the flow guides 50 are independently detachably attached to the flow guide support 42. The flow guides 50 may be detachably attached in any suitable way, for example by way of cooperating attachment portions (e.g. a latching or snap-fit arrangement, or a slot), or by a mechanical fastener such as a bolt, screw, rivet or clamp. In this particular example, each of the flow guides 50 are moveable along the flow guide support 42 by virtue of being detachably attachable at a plurality of different positions along the flow guide support 42. The two flow guides 50 are located at different axial positions along the gap 30, as will be described below.
In this example, the flow unit 40 comprises a plurality of blowers 44 corresponding to the plurality of flow guides 50. In other examples, there may be one blower 44 for multiple flow guides 50, or a plurality of blowers 44 each associated with one or more flow guides 50.
In this particular example, each blower 44 has a nozzle to direct a gas flow 56 over a corresponding one of the flow guides 50. In this example, each blower is independently controllable by the controller 60 of the flow unit 40, so that gas flows can be independently selectively caused to flow along each respective flow guide 50 to result in a plurality of different combinations of unwetted and wetted axial portions on the roller surface 22 of the roller, as will be described below.
In this example, the selective wetting apparatus 4 further comprises a doctor blade 38 to meter liquid agent received on the wettable roller surface 22. The doctor blade 38 has a tip which is to engage the roller surface 22 at a position rotationally downstream of the gap 30, such that in use an angular portion of the roller surface 22 rotates first past the gap 30 before second reaching the doctor blade. In the particular example of
In this example, the flow unit 40′ comprises an elongate blower 46 which is to direct a planar gas jet 48 along a direction perpendicular to the roller axis 24. In this particular example, the elongate blower 46 is elongate along a direction parallel with the roller axis 24, and has an axial extent substantially equal and coextensive with the axial extent of the gap 30. In this example, the elongate blower 46 has an elongate nozzle 47 in the form of an axial slot along its axial extent, so as to direct the planar gas jet from the blower 46. As shown in
The flow unit 140 further comprises a flow guide 50 having an axial extent along the first axis 142 which is less than the axial extent of the nozzle along the first axis 142. Accordingly, the flow guide 50 is to direct a sub-portion of the planar gas jet 48 (in use) into a corresponding regulated axial portion of the gap between the wettable surface of the roller and the lip of the applicator unit.
In this example, the flow unit 140 is to be installed in a wetting apparatus so that the first axis 142 is parallel with a roller axis 24 of a roller 20, such that the planar gas jet 48 is directed from the elongate nozzle along a direction normal to the roller axis.
In other examples, the flow unit 140 may comprise an elongate nozzle 47 which is to fit to a blower, or re-direct a gas flow from a blower, which is separate from the flow unit 140, for example a blower provided in the apparatus in which the flow unit 140 is to be installed, or a separate blower.
The flow unit 140 may have any of the features of the example flow units 40, 40′ described above with respect to
The example flow units 40, 40′, 140 described above with respect to
The flow unit kit may comprise at least two flow guides having different axial extents along the first axis when mounted to the flow guide. By providing a kit having flow guides of different axial extents, an operator may assemble a flow unit by selecting one or more of the flow guides to prevent wetting of a portion of the roller surface having a corresponding axial extent. In other words, an operator may select a flow guide having a width corresponding to an intended width of an unwetted portion on a roller.
A flow unit may be assembled from the kit having a plurality of flow guides, as described above. For example, a flow unit kit may comprise ten flow guides of assorted widths, permitting assembly of a flow unit with flow guides in a large number of permutations of flow guide widths and axial positions.
In the examples described above, wetting of the roller is prevented by directing a gas flow into the gap between the applicator unit and the roller. The apparatus for directing the gas flow can be provided separately to the applicator unit and roller equipment, and may be retroactively installed. Accordingly, wetting of a roller can be selectively controlled without modification of the applicator unit and the roller, or introduction of a bespoke auxiliary roller having raised portions or grooves to control selective wetting.
In this example, the method is conducted by a controller 60 of the flow unit and a separate controller 62 coupled to the applicator unit 10 and roller 20. Each controller 60, 62 may comprise a processor and a non-transitory machine readable medium (such as a memory) encoded with instructions executable by the processor to conduct respective parts of the method 80 as described below. In other examples, there may be a controller which is coupled to the applicator unit 10 and roller 20, together with the flow unit 40.
In block 82, the controller 62 controls the applicator unit 10 to cause a liquid agent 14 to be conveyed along the applicator unit 10 to the lip 12 so that the liquid agent forms a liquid bridge over an unregulated axial portion 36 of the gap 30 to wet a corresponding axial portion of the roller surface 22. In this example, the roller 20 is rotating whilst the liquid agent is conveyed to the lip, such that the roller surface 22 is wetted by the liquid agent as the roller 20 rotates.
In block 84, the controller 60 of the flow unit 40 controls a blower 44 of the flow unit 40 to direct a gas flow 56 along a respective flow guide 50 into a regulated axial portion 34 of the gap 30 to locally prevent formation of a liquid bridge, thereby preventing wetting of a corresponding axial portion of the roller surface 22, which may be referred to as an unwetted portion.
In some examples, the blower may be inactive for a period before it is controlled to cause the gas flow 56 to flow into the regulated axial portion 34 of the gap. Accordingly, when the blower is inactive a liquid bridge may form over the respective regulated axial portion 34. In the example selective wetting apparatus 4 there are two blowers 44 associated with respective flow guides 50. Either one may be controlled to direct the gas flow 56 as described above with respect to block 84, or each blower 44 may be controlled together. When each of the blowers are inactive, an axial extent of the roller surface 22 corresponding to the axial extent of the gap 30 may be wetted.
In block 96, the controller 60 of the flow unit 40 controls the blower to stop directing the gas flow 56 along the flow guide 50 into the respective regulated axial portion 34 of the gap whilst the roller 20 is rotating. Accordingly, formation of a liquid bridge at the regulated axial portion 34 is no longer prevented, and an axial portion of the roller surface 22 corresponding to the regulated axial portion 34, where wetting was prevented whilst the blower 44 was directing the gas flow 56, becomes wetted. It will be appreciated that this may be an angularly-separated portion of the roller surface 22. By activating and deactivating the blower, the formation of a lane on the roller surface 22 where wetting is prevented may be selectively controlled.
In block 104, the controller 60 of the flow unit 40 controls the blowers 44 to operate in a first combination in which a first blower 44 directs a respective gas flow 56 into a respective first regulated axial portion 34 of the gap 30, and a second blower 44 is stopped so that it does not direct a respective gas flow into a respective second regulated axial portion 34 of the gap 30. For example, the first blower 44 may be disposed towards one axial end of the gap 30, and the second blower 44 may be disposed towards an opposing axial end of the gap 30.
In block 106, the controller 60 of the flow unit 40 controls the blowers to operate in a second combination in which the second blower 44 directs a respective second gas flow 56 into the respective second regulated axial portion 34 of the gap. Accordingly, the second combination results in a different pattern of wetted and unwetted axial portions on the roller surface 20, since the second blower 44 is activated in the second combination but not in the first. In this particular example, the first blower is stopped in block 106, but in other examples the first blower may be active (i.e. it may direct the respective gas flow along the flow guide 50 and into the respective first regulated axial portion 34).
By controlling the blowers in at least first and second combinations such as those described above, wetted and unwetted portions of the roller surface may be varied in use.
By way of example, such combinations may be interchanged during press printing to selectively control the formation of lanes on a substrate (i.e. axial portions of the substrate where a liquid agent is selectively omitted in printing), or to control narrowing of an axial extent of a liquid agent by preventing wetting at an axial edge of the gap.
In each of the example methods 80, 90, 100 described above, the method is conducted by a controller 60 of the flow unit and a separate controller 62 coupled to the applicator unit 10 and roller 20. Each controller 60, 62 may comprise a processor and a non-transitory machine readable medium (such as a memory) encoded with instructions executable by the processor to conduct respective parts of the method 80 as described below. In other examples, there may be a controller which is coupled to the applicator unit 10 and roller 20, together with the flow unit 40.
Examples in the present disclosure can be provided as methods, systems or machine readable instructions, such as any combination of software, hardware, firmware or the like. Such machine readable instructions may be included on a machine (or computer) readable storage medium (including but is not limited to disc storage, CD-ROM, optical storage, etc.) having computer readable program codes therein or thereon.
The present disclosure is described with reference to flow charts and/or block diagrams of the method, devices and systems according to examples of the present disclosure. Although the flow diagrams described above show a specific order of execution, the order of execution may differ from that which is depicted. Blocks described in relation to one flow chart may be combined with those of another flow chart. It shall be understood that each flow and/or block in the flow charts and/or block diagrams, as well as combinations of the flows and/or diagrams in the flow charts and/or block diagrams can be realized by machine readable instructions.
The machine readable instructions may, for example, be executed by a general purpose computer, a special purpose computer, an embedded processor or processors of other programmable data processing devices to realize the functions described in the description and diagrams. In particular, a processor or processing apparatus may execute the machine readable instructions. Thus functional modules of the apparatus and devices may be implemented by a processor executing machine readable instructions stored in a memory, or a processor operating in accordance with instructions embedded in logic circuitry. The term ‘processor’ is to be interpreted broadly to include a CPU, processing unit, ASIC, logic unit, or programmable gate array etc. The methods and functional modules may all be performed by a single processor or divided amongst several processors.
Such machine readable instructions may also be stored in a computer readable storage that can guide the computer or other programmable data processing devices to operate in a specific mode.
Such machine readable instructions may also be loaded onto a computer or other programmable data processing devices, so that the computer or other programmable data processing devices perform a series of operations to produce computer-implemented processing, thus the instructions executed on the computer or other programmable devices realize functions specified by flow(s) in the flow charts and/or block(s) in the block diagrams.
Further, the teachings herein may be implemented in the form of a computer software product, the computer software product being stored in a storage medium and comprising a plurality of instructions for making a computer device implement the methods recited in the examples of the present disclosure.
While the method, apparatus and related aspects have been described with reference to certain examples, various modifications, changes, omissions, and substitutions can be made without departing from the spirit of the present disclosure. It is intended, therefore, that the method, apparatus and related aspects be limited by the scope of the following claims and their equivalents. It should be noted that the above-mentioned examples illustrate rather than limit what is described herein, and that those skilled in the art will be able to design many alternative implementations without departing from the scope of the appended claims. Features described in relation to one example may be combined with features of another example.
The word “comprising” does not exclude the presence of elements other than those listed in a claim, “a” or “an” does not exclude a plurality, and a single processor or other unit may fulfil the functions of several units recited in the claims.
The features of any dependent claim may be combined with the features of any of the independent claims or other dependent claims.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2017/073361 | 9/15/2017 | WO | 00 |