This invention relates generally to front-end loaders that uses an adaptor plate to mount various attachment tools to the loader and, more specifically to an attachment device that assist in securing the attachment tool to the adaptor plate of the loader to reduce or eliminate misalignment or play between the attachment point between the attachment tool and the adaptor plate to improve use while reducing defects and wear.
This application claims priority to currently pending U.S. Provisional Application Ser. No. 63/104,682; filed on Oct. 23, 2020; titled SELF ADJUSTING TWIN STAGE LOCKING COUPLER.
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Front-end loaders, such as skid-steer loaders, have at their front end, a lifting and tilting means such as a pair of hydraulically operated load-lifting arms attached to a male coupling structure such as an adapter plate at the ends of the arms distal the loaders and a pair of hydraulically operated load-tilting pistons attached proximal the loader.
Each attachment device that may be used with the loader generally includes a female coupling structure directly secured to attachment devices. The male coupling structure/adaptor plate is adapted to be selectively coupled to and uncoupled from the female coupling structure. When the male coupling structure/adaptor plate is coupled to the female coupling structure, the attachment device may be selectively lifted and lowered, by means of the load-lifting arms of the associated front-end loaders, and may be selectively tilted, by means of the load-tilting pistons in order to perform various tasks.
In order to assist in the releasably securement of the male coupling structure/adaptor plate to the female coupling structure, it is well known in the art to use actuated pins, wedges, or similar components to releasably secure the male coupling structure/adapter plate to the female coupling structure.
All female quick couplers are manufactured within certain tolerance guidelines. All female couplers have some degree of misalignment or play when coupled to the male coupling structure/adapter plate. All female couplers that are not new can have the previous defects and wear.
The misalignment or play in the coupling between the female coupling structure and the male coupling structure/adapter plate may be due to but not limited to variance in manufacturing process of the female coupling structure, female coupling structure manufactured and sold by difference sources and previous defects and wear to the female coupling structure and/or the male coupling structure/adapter plate.
Any amount of play in the couplings between the female coupling structure and the male coupling structure/adapter plate creates stress in risers in the male and female couplings. The machine may direct all of its load to a very small area of the coupler causing failures to the structure which may leads to premature wear on mating surfaces and locks of male and female coupling, wear on pins and bushings in the loader boom and tilt cylinders through vibration, and even uncoupling of attachment from machine.
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The present invention addresses the above problem by providing for a self-adjusting twin stage locking coupler that eliminates fitment issues between the female coupling structure and the male coupling structure/adapter plate thereby greatly reducing or eliminating the amount of play with its self-adjusting abilities to provided full contact with the mating and locking surfaces between the female coupling structure and the male coupling structure/adapter plate to achieve longer life of work tool attachments, machine and machine coupler(s).
Briefly, the present invention comprises a skid steer loader adapter plate locking system that includes a skid steer loader adapter plate having at least one attachment tool female coupling structure locking point. Located at the attachment tool female coupling structure locking point is a hydraulically powered self-adjusting twin stage locking coupler releasably securing the adapter plate to a female coupling structure of a front-end loader attachment tool.
The self-adjusting twin stage locking coupler including an extendable and retractable adapter plate lock pin having an elongated body with the body including a first end, a second tapering locking slot engaging end, an exterior surface having a pair of opposing rails. The self-adjusting twin stage locking coupler also including an extendable and retractable adapter plate lock foot having a lock foot body with the lock foot body including a first end, a second tapering female coupling structure engaging end, and an interior channel having a pair of opposing rail slots matingly engaging the corresponding rails of the lock pin therein to slidably support and maintain at least a portion of the lock pin within the interior channel of the lock foot.
Extending in a perpendicular direction from the elongated body of the adapter plate lock pin proximal the first end of the elongated body adapter plate lock pin is a stop member. Located within the interior channel of the adapter plate lock foot is a lock foot ledge that is engageable with the stop member of the adapter plate lock pin to limit the movement of the stop member within the interior channel of the adapter plate lock foot to maintain the support of the adapter plate lock pin by the adapter plate lock foot.
The self-adjusting twin stage locking coupler may also include a cylindrical channel slide having an adapter plate lock foot interior supporting surface for slidably supporting the adapter plate lock foot therein and a lock foot adapter plate attached to a top end of the cylindrical channel slide.
The general purpose of the present invention, which will be described subsequently in greater detail, is to provide an attachment device that assist in securing the attachment tool to the adaptor plate of the loader to reduce or eliminate misalignment or play between the attachment point between the attachment tool and the adaptor plate to improve use while reducing defects and wear.
There has thus been outlined the more important features of the invention in order that the detailed description thereof that follows may be better understood, and in order that the present contribution to the art may be better appreciated. There are additional features of the invention that will be described hereinafter and which will form the subject matter of the claims appended hereto.
In this respect, before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not limited in its application to the details of construction and to the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced and carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein are for the purpose of description and should not be regarded as limiting.
As such, those skilled in the art will appreciate that the conception, upon which this disclosure is based, may readily be utilized as a basis for the designing of other structures, methods and systems for carrying out the several purposes of the present invention. It is important, therefore, that the disclosing subject matter be regarded as including such equivalent constructions insofar as they do not depart from the spirit and scope of the present invention.
The following detailed description is merely exemplary in nature and is not intended to limit the described embodiments of the application and uses of the described embodiments. As used herein, the word “exemplary” or “illustrative” means “serving as an example, instance, or illustration.” Any implementation described herein as “exemplary” or “illustrative” is not necessarily to be construed as preferred or advantageous over other implementations. All of the implementations described below are exemplary implementations provided to enable persons skilled in the art to practice the disclosure and are not intended to limit the scope of the appended claims. Furthermore, there is no intention to be bound by any expressed or implied theory presented in the preceding technical field, background, brief summary or the following detailed description.
In addition, the accompanying drawings, which are included to provide a further understanding of the invention are incorporated in and constitute a part of this specification, illustrate an embodiment of the invention and together with the description serve to explain the principles of the invention. They are meant to be exemplary illustrations provided to enable persons skilled in the art to practice the disclosure and are not intended to limit the scope of any potential claims.
Referring to the drawings,
The self-adjusting locking couplers 15 shown in the embodiment of
The embodiment of
Referring to
Any amount of play in the couplings between the female coupling structure and the male coupling structure/adapter plate creates stress in risers in the male and female couplings. The machine may direct all of its load to a very small area of the coupler causing failures to the structure which may leads to premature wear on mating surfaces and locks of male and female coupling, wear on pins and bushings in the loader boom and tilt cylinders through vibration, and even uncoupling of attachment from machine.
Process of Locking Coupler
It is noted that the process of using the self-adjusting twin stage locking coupler 15 to lock the adaptor plate 14 to the female coupling structure 20 may involve a mechanical based means or operation, an electrical based means or operation, a hydraulic based means or operation and a pneumatic based means or operation, or their various combination of the aforementioned. An example of the process of locking the adaptor plate 14 to the female coupling structure 20 may include starting with an operator first inserting or mating the adaptor plate 14 to the female coupling structure 20 of the attachment tool while rolling the self-adjusting locking couplers 15 back and up or with the self-adjusting locking couplers 15 in a contracted condition.
An operator then holds down an attachment lock auxiliary hydraulic switch which results in hydraulic fluid from a valve on the loader is controlled by pressure relief valve and flows through pressure lock on a port on a barrel flowing through a gland into a tube dispersing fluid onto a barrel side of a first piston which extends first piston and a rod in a gland and a barrel. The first piston and the rod are connected to the lock pin 19 which extends into the female coupler locking slot 21 and function to secure the adaptor plate 14 to the female coupling structure 20 of the attachment tool.
While fluid is dispersing onto the first piston through a tube, fluid is also rising-up between the tube and a slightly larger hole in the second piston creating an orifice. The aforementioned creates a pressure and flow drop which results in a delayed movement in second piston compared to an assembly of the first piston, rod, and lock pin 19.
The second piston is connected to a second rod which connects to the gland which connects to the adapter which is connected to the lock foot 18. When fluid presses on the barrel side of the second piston the assembly of the second piston, barrel, gland, adapter, and lock foot 18 and extends in the gland, the barrel and machined slide of male coupler weldment. Also, independently of assembly the first piston, rod, and lock pin 19 to adjust to female coupling appropriately. The lock foot 18 extends outward or downward such that the female coupling structure engaging end 18c of the lock foot 18 comes into contact with a portion of the female coupling structure 20 such as the region of the female coupling structure 20 that surrounds the locking slot 21. The lock foot 18 then applies further pressure to the female coupling structure 20 to displace the female coupling structure 20 with respect to the adapter plate 14 close out or eliminate the vertical clearance or vertical slop spacing located between the female coupling structure 20 and the adapter plate 14 thereby greatly reducing or eliminating the potential for vertical and horizontal play between the adaptor plate 14 and the female coupling structure 20.
Fluid is continuously being sent back to machine reservoir through a port on barrel while locks find their maximum extension for the given situation.
Process of Unlocking Coupler
In the process of unlocking the adaptor plate 14 from the female coupling structure 20 the operator holds down an attachment unlock auxiliary hydraulic switch which initiates the flow of hydraulic fluid from a valve on the loader into the port on the barrel.
Hydraulic fluid is then pushed on both the first and second pistons and rod side. The first and second pistons push pressurized fluid out of barrel back through the port releasing a pressure lock. Fluid is then sent back to the machine reservoir until maximum retraction of the lock foot and locking pin are met.
The first piston is connected to rod which is connected to the lock pin 19 which is secured in female coupler locking slot 21. This assembly slides back up into the barrel through a slide in the lock foot 18 and the gland while port in the barrel is energized
The second piston is connected to the rod which is connected to the gland which is connected to the adapter which is connected to lock foot 18 which is wedged onto a female coupler lower locking flange. The aforementioned assembly slides back in the machined slide of the male coupler weldment, gland and into the barrel while the port is energized.
It is noted that the above step of retraction may proceed in any order. Whichever lock foot 18 or lock pin 19 has less friction holding it in will retract first and is not critical with unlocking.
When the unlocking process is completed the operator may then disengage the adaptor plate 14 from the female coupling structure 20 of the attachment tool by setting the attachment tool on a ground surface and roll the adaptor plate 14 away from the attachment tool and backs loader up.
It is noted that although the embodiments of
In addition, although the embodiments of
It is also noted that the self-adjusting twin stage locking coupler 15 of the present invention may be used in various equipment, such as those that utilize the standard Bobcat® quick attach system. These categories include small payloaders, wheeled skid steer, tracked skid steer, and tractor loaders. It is further noted that the self-adjusting twin stage locking coupler 15 may be incorporated in some manner in each of the aforementioned equipment to eliminate fitment issues between the female coupling structure 20 and the adapter plate 14 thereby eliminating any amount of play with its self-adjusting abilities to provided full contact with the mating and locking surfaces between the female coupling structure 20 and the adapter plate 14 to extending the use lift of the use life of work tool attachment, machine and machine coupler.
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Number | Date | Country | |
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63104682 | Oct 2020 | US |