Embodiments described herein relate to tractors for delivering tools through hydrocarbon wells. In particular, embodiments of centralized tractor assemblies capable of maintaining substantial driving friction for effective tractoring are described in detail.
Downhole tractors are often employed to drive a well tool through a horizontal or highly deviated well at an oilfield. In this manner, the tool may be positioned at a well location of interest in spite of the non-vertical nature of such wells. Different configurations of downhole tractors may be employed for use in such a well. For example, a passive tractor having tractor arms in the form of separate adjacent sondes with immobilizing traction elements thereon may be employed. With such a tractor, the sondes may alternatingly be immobilized against a borehole casing at the well wall and advanced in an inchworm-like fashion through the well. Alternatively, an active or continuous movement tractor employing tractor arms with driven traction elements thereon may be employed. Such driven traction elements may include wheels, cams, pads, tracks, or chains. With this type of tractor, the driven traction elements may be in continuous movement at the borehole casing interface, thus driving the tractor through the well.
Regardless of the tractor configuration chosen, the tractor along with several thousand pounds of equipment may be pulled thousands of feet into the well for performance of an operation at the well location of interest. In order to achieve this degree of tractoring, radial forces are imparted from the tractor toward the well wall through the noted traction elements. In this manner, the tractor may avoid slippage and be advanced through the well.
The effectiveness of the described radial forces in avoiding slippage and ensuring tractor advancement may depend on the centralized positioning of the tractor within the well. For example, as noted above, the well may be lined with a borehole casing of a circumferential nature. Thus, the tractor may be positioned in a centralized manner relative to the casing in order to ensure that a proper interface of the tractor and the casing is maintained. That is, with a properly centralized tractor, balanced interfacing between the traction elements and the borehole casing may be ensured thereby optimizing the amount of driving friction between the casing and the elements.
In addition to optimizing the traction element-borehole casing interface for improved driving friction, centralization may also provide other tractoring advantages. Furthermore, a proper centralized interface between the casing and the traction elements may help to avoid damage to either feature. That is, damage to the casing or a traction element is a likely result where the tractor is not centralized and unbalanced interfaces are present. Such damage may be the result of a sharp edge of the traction element being radially forced against the borehole casing when the tractor is un-centered.
Additionally, centralization of the tractor may be employed as a manner of keeping track of tractor and tool positioning. For example, it may be preferable that a tool of the toolstring arrive at the operation site in a circumferentially centered manner so as to provide a known orientation or positioning of tools relative to the well and one another. This known orientation may be taken advantage of where tools are to interact during the course of operations, for example where one downhole tool may be employed to grab onto and fish out another.
In order to provide centralization as noted above, a centralizer may be associated with the tractor and toolstring. The centralizer may include radially disposed arms biased outwardly from an elongated body of the tractor for contacting sides of the well wall at the borehole casing, thus, centrally positioning the body of the tractor. As described above, tractor arms, and even a toolstring, may also be coupled to the now centralized elongated body, thereby also providing centralization thereto. Thus, tractoring may proceed in a manner optimizing driving friction as detailed above.
Unfortunately, centralization as described above may fail to ensure the optimization of driving friction at the interface of the traction elements and the well in all circumstances. For example, the above described borehole casing may be of a substantially constant circular shape. As such, centralization of the tractor ensures a position of optimized driving friction for the traction elements relative to the well wall. However, in the case of an open-hole well that is lacking a borehole casing an elliptical or other non-circular well shape may be present. In fact, the morphology of the well may change dynamically as the tractor advances therethrough. As a result, problems may arise even where the tractor is initially centralized with the traction elements in a position of optimized driving friction. For example, as the tractor advances through the well, the morphology of the well may change such that the linearly advancing traction elements are no longer in a position of optimized driving friction relative to the well wall. As such, the tractor may fail to advance due to the lack of optimized driving friction and/or damage to the well wall and traction elements may result as described above.
A downhole tractor assembly is provided for use in a well at an oilfield. The assembly includes an elongated body with a centralizer for centralizing the assembly in the well and a tractor portion for advancing the tractor in the well. The centralizer and the tractor portion are each independently rotatable about an axis of the elongated body relative to one another.
A method of employing the downhole tractor assembly is also described. That is, the tractor assembly may be positioned within the well with the aid of the centralizer. The assembly may then be advanced through the well with the tractor portion in a centralized manner such that the tractor portion remains free to independently rotate about an axis of the elongated body of the assembly relative to the centralizer.
Embodiments are described with reference to certain open-hole tractor configurations. Focus is drawn to a centralizer or centralizing portion adjacent a tractor or tractor portion of a larger tractor assembly. In particular, a centralizing portion that is of a bow spring configuration is depicted adjacent a tractor portion that employs wheeled arms to provide continuous tractor movement. However, a variety of other configurations of centralizing and tractor portions may be employed. Regardless, the portions may be positioned adjacent one another and extend from the same elongated body of the tractor assembly while also being independently rotable about an axis of the body relative to one another. As such, advancement of the tractor assembly through an open-hole well may be enhanced.
Referring now to
As shown in
Continuing with reference to
While the tractor portion 150 of the assembly 100 is configured for continuous movement with traction elements 127 in the form of wheels, other forms of tractoring may be employed. For example, the traction elements 127 may be in the form of cams, pads, tracks or chains. Additionally, the tractor portion 150 may act in concert with the centralizing portion 175 where the centralizing portion 175 incorporates the capacity to function as one of a pair of ‘sondes’ for alternating immobilization against the well wall 250 in certain circumstances. In such an embodiment the assembly 100 may be advanced in an inchworm-like manner, similar to the action of a conventional passive tractor with the tractor portion 150 providing added tractoring capacity, and the centralizing portion 175 serving as a fill-in should one of the original sondes of the assembly 100 malfunction.
Continuing with reference to
In the embodiment shown, the centralizing portion 175 is of a bow spring configuration with several bow springs 160 extending from the elongated body 110 and disposed between bow cuffs 230 about the body 110. However, in alternate embodiments, other conventional types of centralizers, such as a roller centralizer, may be employed in order to help centralize the adjacent tractor portion 150 and other nearby equipment of the elongated body 110. Additionally, centralization elements aside from bow springs 160 may be employed, such as rigid arms. Regardless, the elements may be activated by a coiled spring, hydraulic pump, or other means to contact the well wall 250.
Furthermore, the centralizing portion 175, may be independently rotable about the elongated body 110. That is, in place of, or in addition to the swivel mechanism 101, added independent rotability of the centralizing portion 175 relative to the tractor portion 150 may be provided. For example, in one embodiment, the cuffs 230 may be configured to be rotably disposed about the elongated body 110 providing independent rotability to the centralizing portion 175 about the body 110. Resistance to such rotation may be greater due to its occurrence in conjunction with rotation of the entire elongated body 110. Nevertheless, even without the swivel mechanism 101, independence of rotation between the centralizing portion 175 and the tractor portion 150 relative to the axis 180 of the assembly 100 may thereby be achieved.
Continuing now with reference to
As alluded to above, the centralizing portion 175 includes bow springs 160 extending from the elongated body 110 of the assembly 100 toward the wall 250 of the well 200. The bow springs 160 are flexible in nature and able to dynamically flatten or bow relative to the wall 250 as the assembly 100 advances through the well 200. For example, assuming the assembly 100 is advanced to the right in the depiction of
Continuing with reference to
Driving friction for the assembly 100 is determined based on the interface 300 of the traction elements 127 and the wall 250 of the well 200. In particular, the positioning of the traction elements 127 based on the orientation of the tractor portion 150 relative to the wall 250 may be key to attaining the optimum driving friction at the interface 300. That is, in addition to centralization as described above, driving friction may be optimized by ensuring the proper orientation of the tractor portion 150 within the well 200 so as to ensure stable gripping of the wall 250 by the traction elements 127. Thus, for example, as depicted in
Continuing with reference to
While alignment with the perpendicular vertical axis 380 as noted above provides a balanced interface 300 of optimized driving friction, alternative orientations of the tractor portion 150 within the well 200 would fail to provide such optimized driving friction. For example, a slanted axis 385 is depicted across the open-hole well 200 in
Depending on the degree of unbalanced forces involved, the amount of damage to the unshielded (i.e. uncased) formation 225 inflicted by the traction elements 127 during tractoring may be increased as well as increased wear and damage to the traction elements 127 themselves. Additionally, if the tractor portion 150 is aligned with such a slanted axis 385, the unbalanced interfaces 386 may result in a reduction in driving friction that is significant enough to prevent tractoring altogether. However, as alluded to above, embodiments described herein include a tractor portion 150 that is configured for substantially self-aligning with a perpendicular vertical axis 380 across the well 200 so as to help optimize driving friction while also minimizing damage to the well wall 250 and traction elements 127.
Continuing now with reference to
In order to allow the tractor portion 150 to maintain alignment with a perpendicular vertical axis 380 of changing orientation, the tractor portion 150 may be configured to be rotable. As indicated above, this rotability may be provided by a swivel mechanism 101 positioned between the tractor portion 150 and the centralizing portion 175 of the tractor assembly 100. However, alternative rotable means may be provided. Regardless, as also noted, the tractor portion 150 and centralizing portion 175 may be independently rotable about a longitudinal axis 180 of the assembly 100. This can be seen with reference to
With the tractor portion 150 free to rotate about the longitudinal axis 180 as described, it is now feasible that its arms 125 may be dynamically aligned with the perpendicular vertical axis 380 during tractoring through the well 200. That is, while the centralizing portion 175 and the remainder of the assembly 100 may be prone to remaining in a relatively constant orientation during advancement within the well 200, the tractor portion 150 may nevertheless be free to change orientation in accordance with the changing orientation of the perpendicular vertical axis 380. In this manner, a balanced interface 300 for effective tractoring may be achieved.
Continuing with reference to
The assembly 100 may prefer a position of optimized driving friction as indicated. However, as also indicated, the orientation of the perpendicular vertical axis 380 may rotate from location to location within the well 200. Thus, in order to maintain a position of optimized driving friction, the tractor portion 150 of the assembly 100 may similarly rotate as described, maintaining alignment with the dynamic perpendicular vertical axis 380. This is achieved as radial forces imparted through the traction elements 127 drive them to change position as they move along the wall 250 of the well 200 at the interface 300. For example, traction elements 127 in the form of rolling wheels as depicted in
Referring now to
The assembly 500 of
Continuing with reference to
While the overall assembly 500 of
Embodiments described hereinabove provide for a self-aligning open-hole tractor assembly in which a optimization of driving friction may be realized throughout downhole tractoring. That is, driving friction may be optimized at the interface of traction elements and a wall of a well (even in circumstances of an open-hole well of irregular and changing morphology). In this manner, sufficient driving friction may be maintained so as to ensure continuous tractoring of the tractor assembly through the well. In fact, the self-aligning nature of the tractor assembly may help to avoid damage to the formation as well as the traction elements as a result of the maintained balanced interface therebetween.
The preceding description has been presented with reference to presently preferred embodiments of the invention. Persons skilled in the art and technology to which this invention pertains will appreciate that alterations and changes in the described structures and methods of operation can be practiced without meaningfully departing from the principle, and scope of this invention. As such, the foregoing description should not be read as pertaining only to the precise structures described and shown in the accompanying drawings, but rather should be read as consistent with and as support for the following claims, which are to have their fullest and fairest scope.
This Patent Document claims priority under 35 U.S.C. §119(e) to U.S. Provisional Application Ser. No. 60/890,577, entitled Method to Convey Downhole Tools in an Open Hole, filed on Feb. 19, 2007, which is incorporated herein by reference.
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