Patent Application
20180237108
In the technical field of submersibles, the present invention relates to a pressure structure of a deep-sea submersible, and in particular, to a self-balanced pressure hull device of three layers in a pressure decline mode.
As the speed of ocean development continues to accelerate, the depth of exploration from offshore to distant sea constantly increases. Submersibles with various functions are of a great variety and develop rapidly, which are mainly applied in marine resource exploration and development, scientific research, military exploration, salvage, and other aspects. A submersible is important equipment for ocean exploration and deep-sea scientific research. As a crucial part of the submersible, a pressure hull is used to guarantee normal operation of internal apparatuses and health and safety of the crew in a diving process. The weight thereof accounts for ¼ to ½ of the total weight of the submersible. The design of the pressure hull has an important influence on performance such as safety of the submersible, a carrying capacity, a man-machine environment, and the like. The submersible withstands a high pressure and low temperature in the deep sea, and the flow of the sea water further causes the submersible to vibrate. However, various instruments and apparatuses carried in the submersible generally need to operate under normal pressure and temperature, and survival conditions of submerged members further need to approach those on land. Therefore, there is a high requirement on a pressure structure of the submersible.
The deep-sea submersible mainly has the following problems:
(1) The deep-sea submersible greatly vibrates under complicated underwater conditions, thus greatly affecting stable operations of various instruments and apparatuses, and the working environment of researchers. An existing submersible mainly uses a relatively complicated negative feedback closed-loop control system to control multiple groups of propellers disposed around the submersible, to adjust the posture of the submersible and reduce the vibration. However, such a control manner needs to consume a lot of energy, and the whole control system has a complicated structure and low reliability. For a single-layer pressure hull, even after a counterweight is added to the bottom, it is still difficult to eliminate or reduce the vibration of the pressure hull caused by the flow of the external sea water.
(2) For the deep-sea submersible, the pressure hull withstands a high external water pressure. If a conventional single-layer pressure hull is used, a high-strength material needs to be used or the thickness of the hull needs to be increased. The range of optional materials is small and the processing difficulty is great.
(3) The deep-sea submersible produces big noise during operation, which severely affects underwater work of the researchers and normal operation of communication devices. Thus, the hull needs to have a desirable soundproof property. The water temperature is low in the deep sea, and therefore the hull further needs to have a desirable thermal insulation and heat preservation function. The existing submersibles mostly use a composite material or plate and shell structure to weaken the noise. However, such a soundproof manner weakens the noise only in a certain range, and it is difficult to eliminate the noise or reduce it to a low value. In order to maintain the constant temperature inside the compartment in a low-temperature environment, a high-power temperature control device and a thermal insulation material are usually used to maintain the constant temperature inside the compartment of the submersible. However, such a temperature control manner has a high requirement on performance of a temperature control apparatus, and the temperature control apparatus needs to consume a lot of energy.
To solve the foregoing problems, the present invention provides a novel self-balanced pressure hull device in a pressure decline mode.
To achieve the foregoing objective, the technical solution of the present invention is as follows:
A self-balanced pressure hull device is assembled by successively nesting, from inside to outside, a spherical inner housing, a spherical intermediate housing and a spherical outer housing around the sphere centre, pairs of symmetric coaxial connecting shaft assemblies being connected between the spherical inner housing and the spherical intermediate housing and between the spherical intermediate housing and the spherical outer housing, respectively; axes of the two pairs of connecting shaft assemblies being perpendicular to each other so as to enable the spherical inner housing and the spherical intermediate housing to rotate relative to each other, and the spherical intermediate housing and the spherical outer housing to rotate relative to each other; and each of the connecting shaft assemblies in the two pairs being provided with a spring damper for resisting an axial impact between each two adjacent housings.
The spherical inner housing is formed by connecting a hemispherical inner housing I and a hemispherical inner housing II, the spherical intermediate housing is formed by connecting a hemispherical intermediate housing I and a hemispherical intermediate housing II, and the spherical outer housing is formed by connecting a hemispherical outer housing I and a hemispherical outer housing II.
The two connecting shaft assemblies between the spherical intermediate housing and the spherical outer housing are of the same structure and size, and each connecting shaft assembly includes a spring damper, a pedestal, a connecting shaft, a slide bearing, an inner bearing bush, an outer bearing bush, a bearing press plate, and a screw, the slide bearing being fixed on the connecting shaft via the bearing press plate and the screw; the inner bearing bush being disposed between an inner wall of the slide bearing and the connecting shaft; the connecting shaft being supported on an outer wall of the spherical intermediate housing; the pedestal being supported on an inner wall of the spherical outer housing; the outer bearing bush being disposed between an outer wall of the slide bearing and the pedestal; and the spring damper being mounted on an outer side of the pedestal, with two ends being tightly pressed against the connecting shaft and a protrusion of the pedestal respectively. The two connecting shaft assemblies between the spherical inner housing and the spherical intermediate housing are of the same structure and size, and each connecting shaft assembly includes a spring damper, a pedestal, a connecting shaft, a slide bearing, an inner bearing bush, an outer bearing bush, a bearing press plate, and a screw, the slide bearing being fixed on the connecting shaft via the bearing press plate and the screw; the inner bearing bush being disposed between an inner wall of the slide bearing and the connecting shaft; the connecting shaft being supported on an outer wall of the spherical inner housing; the pedestal being supported on an inner wall of the spherical intermediate housing; the outer bearing bush being disposed between an outer wall of the slide bearing and the pedestal; and the spring damper being mounted on an outer side of the pedestal, with two ends being tightly pressed against the connecting shaft and a protrusion of the pedestal respectively.
The spherical inner housing is provided with an inner compartment hatch, the spherical intermediate housing is provided with an intermediate compartment hatch, and the spherical outer housing is provided with an outer compartment hatch, the inner compartment hatch, the intermediate compartment hatch, and the outer compartment hatch being each disposed with a circular hatch cover; an inner hatch cover is connected to the inner wall of the inner housing via an inner hatch cover connecting pin-shaft assembly, tightly pressed by an inner hatch cover press plate mounted on the inner wall of the inner housing, and sealed by an O-shaped seal ring; an intermediate hatch cover is connected to the outer wall of the inner housing via an intermediate hatch cover connecting pin-shaft assembly, tightly pressed by an intermediate hatch cover press plate mounted on the outer wall of the intermediate housing, and sealed by an O-shaped seal ring; and an outer hatch cover is connected to the outer wall of the outer housing via an outer hatch cover connecting pin-shaft assembly, tightly pressed by an outer hatch cover press plate mounted on the outer wall of the outer housing, and sealed by an O-shaped seal ring. The inner hatch cover press plate is connected to the inner housing via a mandrel assembly and tightly pressed by a screw assembly; the intermediate hatch cover press plate is connected to the intermediate housing via a mandrel assembly and tightly pressed by a screw assembly; and the outer hatch cover press plate is connected to the outer housing via a mandrel assembly and tightly pressed by a screw assembly.
Diameters D1, D2, and D3 of the spherical inner housing, the spherical intermediate housing and the spherical outer housing meet the following proportional relationship: 2:3:4, the diameter of the spherical inner housing ranging from 2.2 m to 3.1 m. Diameters L1, L2, and L3 of the inner compartment hatch, the intermediate compartment hatch and the outer compartment hatch meet the following proportional relationship: 1:1:2, the diameter of the inner compartment hatch ranging from 0.7 m to 1.1 m.
An inner hatch cover hose connector is connected to an outer hatch cover hose connector via an inner compartment hose and connector assembly to connect an inner compartment inside the spherical inner housing with an external auxiliary submersible, so as to maintain a standard air pressure in the inner compartment inside the spherical inner housing; an intermediate hatch cover hose connector is connected to the outer hatch cover hose connector via an intermediate compartment hose and connector assembly to connect an intermediate compartment between the spherical inner housing and the spherical intermediate housing with the external auxiliary submersible, so as to maintain a vacuum in the intermediate compartment between the spherical inner housing and the spherical intermediate housing; and an outer compartment between the intermediate housing and the outer housing is connected to the external auxiliary submersible via the outer hatch cover hose connector, so as to maintain an air pressure in the outer compartment between the intermediate housing and the outer housing at a half of a hydraulic pressure outside the submersible at its working depth, the outer hatch cover hose connector being a three-tier metal connector in a nesting mode, with inner, middle, and outer tiers being respectively connected to the inner, intermediate, and outer compartments via metal hoses; and the inner hatch cover hose connector, the intermediate hatch cover hose connector and the outer hatch cover hose connector being respectively connected to the inner hatch cover, the intermediate hatch cover and the outer hatch cover through threads and sealed by O-shaped seal rings.
Pairs of symmetric limiting buffers are provided between the spherical inner housing and the spherical intermediate housing and between the spherical intermediate housing and the spherical outer housing, respectively; a connecting line of the limiting buffers between the spherical inner housing and the spherical intermediate housing is perpendicular to an axis of connecting shaft assemblies between the spherical inner housing and the spherical intermediate housing; and a connecting line of the limiting buffers between the spherical intermediate housing and the spherical outer housing is perpendicular to a connecting axis of the intermediate inner housing and the spherical outer housing. The two limiting buffers between the spherical inner housing and the spherical intermediate housing are of the same structure and size, and each limiting buffer includes an upper support plate, a middle support plate, a lower support plate, an upper hydraulic damper, and a lower hydraulic damper, the middle support plate being welded to the outer wall of the spherical inner housing; the upper support plate and the lower support plate being respectively disposed on a lower support plate upper pedestal and a lower support plate lower pedestal which are connected to the inner wall of the spherical intermediate housing; the upper hydraulic damper and the lower hydraulic damper being symmetrically arranged about the middle support plate; one end of each of the upper hydraulic damper and the lower hydraulic damper being connected to the middle support plate via a universal joint; the other end of the upper hydraulic damper being connected to the upper support plate via a universal joint; and the other end of the lower hydraulic damper being connected to the lower support plate via a universal joint. The two limiting buffers between the spherical intermediate housing and the spherical outer housing are of the same structure and size, and each limiting buffer includes an upper support plate, a middle support plate, a lower support plate, an upper hydraulic damper, and a lower hydraulic damper, the middle support plate being welded to the outer wall of the spherical inner housing; the upper support plate and the lower support plate being respectively disposed on a lower support plate upper pedestal and a lower support plate lower pedestal which are connected to the inner wall of the spherical intermediate housing; the upper hydraulic damper and the lower hydraulic damper being symmetrically arranged about the middle support plate; one end of each of the upper hydraulic damper and the lower hydraulic damper being connected to the middle support plate via a universal joint; the other end of the upper hydraulic damper being connected to the upper support plate via a universal joint; and the other end of the lower hydraulic damper being connected to the lower support plate via a universal joint.
The lower support plate upper pedestal and the lower support plate lower pedestal are two symmetric semi-pedestals, the two semi-pedestals being welded to rims of corresponding hemispherical housings respectively; and after the two hemispherical housings are assembled into a complete spherical housing, the upper support plate and the lower support plate are clamped in the two corresponding semi-pedestals respectively.
A counterweight is placed on each of the bottoms of the spherical inner housing, the spherical intermediate housing and the spherical outer housing.
The inner, intermediate, and outer housings of the present invention are equivalent to an inner frame, a gimbal, and an outer frame of a two-axis gyroscope, respectively. A connecting shaft between each adjacent housings possesses two degrees of freedom: rotation and axial movement. Assuming that the inner housing is immovable, the outer housing possesses four degrees of freedom. Because the inner housing, and the crew and objects in the compartment have large inertia, the vibration and movement of the outer housing with respect to the water surface are almost eliminated after reaching the inner compartment through balancing by two groups of spring dampers and hydraulic dampers, ensuring stability of the inner compartment.
The three compartment doors are closed before diving of the submersible. The three-tier nesting-mode outer hatch cover hose connector is connected to a pressure machine, to maintain a standard air pressure inside the inner compartment by using an inner compartment metal hose assembly. The intermediate compartment is sucked to vacuum through an intermediate compartment metal hose assembly via a middle annular hole of the three-tier nesting-mode outer hatch cover hose connector. The existence of the vacuum intermediate compartment reduces heat dissipation from the inner compartment and further insulates the inner compartment from the outside noise. The outer compartment is filled with high-pressure inert light gas, helium, through an outer annular hole of the three-tier nesting-mode outer hatch cover hose connector 121, with a gas pressure being of a half of an external hydraulic pressure at corresponding working depth, thus greatly enhancing the operation security of the submersible and broadening the range of optional materials during manufacturing of the pressure hull of the submersible. Due to occurrence of leakage, in order to maintain the standard air pressure in the inner compartment, vacuum in the intermediate compartment, and the high pressure in the outer compartment, the three-tier nesting-mode outer hatch cover hose connector 121 needs to be connected to an auxiliary submersible, to maintain corresponding air pressures in the three compartments.
The present invention has the following beneficial effects:
(1) With reference to a structural principle of a two-axis gyroscope, the self-balanced pressure hull device of the present invention has a three-layer structure. The outermost housing is equivalent to an outer frame of the gyroscope, the intermediate housing is equivalent to a gimbal of the gyroscope, and the inner housing is equivalent to the inner frame of the gyroscope. The three housings are mutually connected by using two groups of rotary shafts, and an axis of the rotary shafts between the inner layer and the intermediate layer is perpendicular to that of the rotary shafts between the intermediate layer and the outer layer. By use of such a three-layer rotary hull structure in the mode of a two-axis gyroscope, the horizontal and vertical vibrations of the outer housing have been greatly reduced after being transferred to the inner housing, thus maintaining the inner housing relatively balanced and stable.
Ends of the shafts in the two groups are each mounted with a spring, which can reduce an axial impact between each two adjacent housings and resist relative rotation. Because a spring damper is added on each of connecting shafts between adjacent housings, the vibration of the outer housing along the horizontal direction has been greatly reduced after being transferred to the inner housing under the effect of the intermediate housing and the springs.
A self-balanced mechanical device is used, which is in a passive control manner. Therefore, a control system is simplified, the operation reliability and running stability of the submersible are improved, and the comfort of the working environment of submerged members is improved.
(2) The outer compartment between the intermediate housing and the outer housing is filled with high-pressure light gas. Therefore, the pressure is gradually reduced from the outside of the pressure hull of the submersible, to the outer compartment between the outer and the intermediate housings, and to the intermediate compartment between the intermediate and the inner housings. Compared with a single-layer hull with only the outer layer withstanding the high pressure, the present invention is greatly improved in stability, thus improving the operation security of the submersible, broadening the range of optional materials, reducing the thickness of the housings, and reducing the difficulty of processing the housings.
(3) The intermediate compartment between the intermediate housing and the inner housing is vacuum, thus preventing heat dissipation and sound transmission, maintaining relatively stable temperature inside the inner compartment, and insulating the inner compartment from big noise of an external propulsion system, so that the working environment inside the compartment is greatly improved.
In the drawings: 1—inner housing I, 2—inner housing II, 3—intermediate housing I, 4—intermediate housing II, 5—outer housing I, 6—outer housing II, 7—outer hatch cover press plate assembly, 71—outer hatch cover press plate screw, 72—outer hatch cover press plate, 73—mandrel of the outer hatch cover, 8—intermediate hatch cover press plate assembly, 81—mandrel of the intermediate hatch cover, 82—intermediate hatch cover press plate, 83—intermediate hatch cover screw, 9—inner hatch cover press plate assembly, 91—mandrel of the inner hatch cover, 92—inner hatch cover screw, 93—inner hatch cover press plate, 10—inner hatch cover hose connector assembly, 101—inner hatch cover hose connector, 102—inner hatch cover hose connector seal ring, 11—intermediate hatch cover hose connector assembly, 111—intermediate hatch cover hose connector, 112—intermediate hatch cover hose connector seal ring, 12—outer hatch cover hose connector assembly, 121—outer hatch cover hose connector, 122—outer hatch cover hose connector seal ring, 13—intermediate compartment hose and connector assembly, 131—intermediate compartment hose nut I, 132—intermediate compartment hose seal ring I, 133—intermediate compartment hose sealing bush I, 134—intermediate compartment hose, 135—intermediate compartment hose sealing bush II, 136—intermediate compartment hose seal ring II, 137—intermediate compartment hose nut II, 14—inner compartment hose and connector assembly, 141—inner compartment hose nut I, 142—inner compartment hose seal ring I, 143—inner compartment hose sealing bush I, 144—inner compartment hose, 145—inner compartment hose sealing bush II, 146—inner compartment hose seal ring II, 147—inner compartment hose nut II, 15—connecting shaft assembly I between the intermediate housing and the outer housing, 151—spring damper, 152—pedestal, 153—connecting shaft, 154—bearing press plate, 155—screw, 156—inner bearing bush, 157—slide bearing, 158—outer bearing bush, 16—connecting shaft assembly II between the intermediate housing and the outer housing, 161—spring damper, 162—pedestal, 163—connecting shaft, 164—bearing press plate, 165—screw, 166—bearing bush, 167—slide bearing, 168—bearing bush, 17—connecting shaft assembly I between the inner housing and the intermediate housing, 171—spring damper, 172—pedestal, 173—connecting shaft, 174—bearing press plate, 175—screw, 176—inner bearing bush, 177—slide bearing, 178—outer bearing bush, 18—connecting shaft assembly II between the inner housing and the intermediate housing, 181—spring, 182—pedestal, 183—connecting shaft, 184—bearing press plate, 185—screw, 186—inner bearing bush, 187—slide bearing, 188—outer bearing bush, 19—outer hatch cover assembly, 191—inner hatch cover seal ring, 192—inner hatch cover, 193—outer hatch cover connecting pin and shaft, 20—intermediate hatch cover assembly, 201—intermediate hatch cover seal ring, 202—intermediate hatch cover, 203—intermediate hatch cover connecting pin and shaft, 21—inner hatch cover assembly, 211—inner hatch cover seal ring, 212—inner hatch cover, 213—inner hatch cover connecting pin and shaft, 22—rotary limiting buffer I between the inner housing and the intermediate housing, 221—upper support plate, 222—universal joint, 223—upper hydraulic damper, 224—universal joint, 225—middle support plate, 226—universal joint, 227—lower hydraulic damper, 228—universal joint, 229—lower support plate, 2210—lower support plate upper pedestal, 2211—lower support plate lower pedestal, 23—rotary limiting buffer II between the inner housing and the intermediate housing, 231—upper support plate, 232—universal joint, 233—upper hydraulic damper, 234—universal joint, 235—middle support plate, 236—universal joint, 237—lower hydraulic damper, 238—universal joint, 239—lower support plate, 24—rotary limiting buffer I between the intermediate housing and the outer housing, 241—upper support plate, 242—universal joint, 243—upper hydraulic damper, 244—universal joint, 245—middle support plate, 246—universal joint, 247—lower hydraulic damper, 248—universal joint, 249—lower support plate, 2410—lower support plate upper pedestal, 2411—lower support plate lower pedestal, 25—rotary limiting buffer II between the intermediate housing and the outer housing, 251—upper support plate, 252—universal joint, 253—upper hydraulic damper, 254—universal joint, 255—middle support plate, 256—universal joint, 257—lower hydraulic damper, 258—universal joint, 259—lower support plate, 26—counterweight on the inner housing, 27—counterweight on the intermediate housing, and 28—counterweight on the outer housing.
The working principle, connection, and assembly of a self-balanced pressure hull device of the present invention is described in detail below with reference to
As shown in
The slide bearing is fixed on an outer compartment shaft 153 via a press plate 154 and a screw 155, and is supported by an outer compartment shaft pedestal 152. The spring damper 151 is mounted on an outer side of the pedestal 152, with two ends being tightly pressed against a protrusion.
In order to ensure that the three compartment doors face upwards in the same directions under the balanced state of the housings, and to maintain a correct posture of the whole submersible, the following two measures are adopted: First, a counterweight is placed on each of the bottoms of the housings (as shown in
During actual operation of the submersible, in order to prevent connecting pipelines and other accessories from being damaged due to relative rotation between the three housings, it is required to limit relative rotation between each adjacent housings, and it is stipulated that an absolute value of a rotation angle between the adjacent housings is not greater than 15. Moreover, it is required to buffer relative rotation between each adjacent housings.
To ensure sufficient space between each adjacent housings, it is stipulated that diameters D1, D2, and D3 of the inner housing, the intermediate housing and the outer housing meet the following proportional relationship: 2:3:4, the diameter of the inner housing ranging from 2.2 m to 3.1 m. Withstanding a high pressure, the intermediate housing and the outer housing need to use a high-strength alloy material. The titanium alloy is recommended, where thicknesses h2 and h3 are calculated according to the design depth of the submersible. Withstanding a low pressure, the inner housing may use common low-carbon alloy steel, where the thickness h1 is calculated according to the permissible stress of the material and a withstood air pressure.
As shown in
The inner hatch cover press plate 93 is connected to the inner housing via a mandrel assembly 91 and tightly pressed by a screw assembly 92; the intermediate hatch cover press plate 82 is connected to the intermediate housing via a mandrel assembly 81 and tightly pressed by a screw assembly 83; and the outer hatch cover press plate 72 is connected to the outer housing via a mandrel assembly 73 and tightly pressed by a screw assembly 71.
In order to ensure that the three hatch covers can be opened and closed smoothly, it is stipulated that diameters L1, L2, and L3 of the inner compartment hatch, the intermediate compartment hatch and the outer compartment hatch meet the following proportional relationship: 1:1:2, the diameter of the inner compartment hatch ranging from 0.7 m to 1.1 m.
The inner compartment is connected to an external auxiliary submersible via an inner compartment metal hose and connector assembly 14, an inner hatch cover hose connector 101, and an outer hatch cover hose connector 121, so as to maintain a standard air pressure in the inner compartment inside the inner housing. The intermediate compartment between the spherical inner housing and the spherical intermediate housing is connected to the external auxiliary submersible via an intermediate compartment metal hose and connector assembly 13, an intermediate hatch cover hose connector 111, and the outer hatch cover hose connector 121, so as to maintain a vacuum in the intermediate compartment between the inner housing and the intermediate housing. An outer compartment is connected to the external auxiliary submersible via the outer hatch cover hose connector 121, so as to maintain an air pressure in the outer compartment between the intermediate housing and the outer housing at a half of a hydraulic pressure outside the submersible at its working depth.
The outer hatch cover hose connector 121 is a three-tier metal connector in a nesting mode, with inner, middle, and outer tiers being respectively connected to the inner, intermediate, and outer compartments. The inner compartment metal hose and connector assembly for connecting an inner compartment metal hose 144 and the outer hatch cover hose connector 121 includes a nut 141, a seal ring 142, and a sealing bush 143. The inner compartment metal hose and connector assembly 14 for connecting the inner compartment metal hose 144 and the inner hatch cover hose connector 101 includes a sealing bush 145, a seal ring 146, and a nut 147. The intermediate compartment metal hose and connector assembly for connecting an intermediate compartment metal hose 134 and the outer hatch cover hose connector 121 includes a seal ring 132, a sealing bush 133, and a nut 131. The intermediate compartment metal hose and connector assembly for connecting the intermediate compartment metal hose 134 and the intermediate hatch cover hose connector 111 includes a sealing bush 135, a seal ring 136, and a nut 137. The three hatch cover hose connectors are all connected to the hatch covers through threads, and sealed by the O-shaped seal rings.
An assembly process of the present invention is as follows:
(1) Housings in Three Layers
A housing member in each layer is a hemispherical structure, and two hemispherical housings are connected via bolts or welded (a welding manner is used as an example in this embodiment) to form a complete spherical housing. During actual assembly of the housings in three layers, an inner hatch cover 7 and other large-sized apparatuses are placed between the two hemispherical structures of an inner housing, and then the two hemispherical members of the inner housing are connected and welded to form a complete inner housing.
Two intermediate compartment shafts 173 and 183 are symmetrically welded at two ends of the inner housing, and then, slide bearings 177 and 187 smeared with lubricating grease are mounted on the two shafts respectively. Intermediate compartment bearing press plates 174 and 184 are closed, and intermediate compartment bearing press plate screws 175 and 185 are screwed into the plates. Intermediate compartment bearing pedestals 172 and 182 are welded on inner walls of two hemispherical members of an intermediate housing respectively, and intermediate compartment spring dampers 171 and 181 are mounted on outer sides of the intermediate compartment bearing pedestals 172 and 182 respectively. Middle support plates of rotary limiting buffers 22 and 23 between the inner housing and the intermediate housing are symmetrically welded on an outer wall of the inner housing. Then, in each rotary limiting buffer, one end of each of two hydraulic dampers with universal joints is welded to a corresponding middle support plate, where the two ends are symmetrically arranged at two sides of the middle support plate; and the other end is welded at one side of a corresponding upper or lower support plate. Two symmetrical semi-pedestals of upper and lower support plate pedestals of the hydraulic dampers for connecting the inner housing and the intermediate housing are welded on rims of corresponding hemispherical housings respectively. The two hemispherical members of the intermediate housing that carry upper and lower support plate semi-pedestals of the hydraulic dampers, the intermediate compartment shaft pedestals, and the intermediate compartment spring dampers are assembled at two sides of the inner housing with the intermediate compartment shafts. The intermediate compartment shafts are made to be reliably fitted into inner holes of the intermediate compartment shaft pedestals via slide bearings and a bearing bush assembly. The upper and lower support plates of the hydraulic dampers are clamped in two corresponding semi-pedestals respectively, and then the two hemispherical members of the intermediate housing are welded to form a complete intermediate housing.
Two outer compartment shafts 153 and 163 are symmetrically welded at two ends of the intermediate housing, and then, slide bearings 157 and 167 smeared with lubricating grease are mounted on the two shafts respectively. Outer compartment bearing press plates 154 and 164 are closed, and outer compartment bearing press plate screws 155 and 165 are screwed into the plates. Outer compartment bearing pedestals 152 and 162 are welded on inner walls of two hemispherical members of an outer housing respectively, and outer compartment spring dampers 151 and 161 are mounted on outer sides of the outer compartment bearing pedestals 152 and 162 respectively. Middle support plates of rotary limiting buffers 24 and 25 between the intermediate housing and the outer housing are symmetrically welded on an outer wall of the intermediate housing. Then, in each rotary limiting buffer, one end of each of two hydraulic dampers with universal joints is welded to a corresponding middle support plate, where the two ends are symmetrically arranged at two sides of the middle support plate; and the other end is welded at one side of a corresponding upper or lower support plate. Two symmetrical semi-pedestals of upper and lower support plate pedestals of the hydraulic dampers for connecting the intermediate housing and the outer housing are welded on rims of corresponding hemispherical housings respectively. The two hemispherical members of the outer housing that carry upper and lower support plate semi-pedestals of the hydraulic dampers, the outer compartment shaft pedestals, and the outer compartment spring dampers are assembled at two sides of the intermediate housing with the outer compartment shafts. The outer compartment shafts are made to be reliably fitted into inner holes of the outer compartment shaft pedestals via slide bearings and a bearing bush assembly. The upper and lower support plates of the hydraulic dampers are clamped in two corresponding semi-pedestals respectively, and then the two hemispherical members of the outer housing are welded to form a complete outer housing.
(2) Hatch Covers in Three Layers
During actual assembly of hatch covers in inner, middle and outer layers and corresponding press plate assemblies, seal rings 211, 201, and 191 of the three hatch covers are first mounted. The inner hatch cover 212 that has been placed into the inner compartment is mounted on the inner housing via an inner hatch cover connecting pin-shaft assembly 213. An inner hatch cover press plate 93 is mounted on a mandrel assembly 91 of the inner hatch cover press plate, and then the shaft ends are clamped via retainer rings. After the inner hatch cover is closed, a screw assembly 92 is screwed into the inner hatch cover press plates. The intermediate hatch cover 202 is mounted on the intermediate housing via an intermediate hatch cover connecting pin-shaft assembly 203. An intermediate hatch cover press plate 82 is mounted on a mandrel assembly 81 of the intermediate hatch cover press plate, and then the shaft ends are clamped via retainer rings. After the intermediate hatch cover is closed, a screw assembly 83 is screwed into the intermediate hatch cover press plates. The outer hatch cover 192 is mounted on the outer housing via an outer hatch cover connecting pin-shaft assembly 193. An outer hatch cover press plate 16 is mounted on a mandrel assembly 73 of the outer hatch cover press plate, and then shaft ends are clamped via retainer rings. After the outer hatch cover is closed, a screw assembly 71 is screwed into the outer hatch cover press plates.
(3) Pipelines in Three Layers
During actual assembly of gas filling and exhaust pipelines and corresponding connectors, seal rings of hatch cover hose connectors in the three layers are mounted on corresponding hose connectors. The inner hatch cover hose connector 101, the intermediate hatch cover hose connector 111 and the outer hatch cover hose connector 121 are respectively mounted on the corresponding inner hatch cover 212, intermediate hatch cover 202 and outer hatch cover 192, and are screwed. The inner compartment hose assembly 14 runs through the intermediate compartment hose assembly 13 and the intermediate hatch cover hose connector 111. Two connectors of the inner compartment metal hose are respectively screwed onto the inner hatch cover hose connector 101 and the outer hatch cover hose connector 121. Two connectors of the intermediate compartment metal hose are respectively screwed onto the intermediate hatch cover hose connector 111 and the outer hatch cover hose connector 121.
| Number | Date | Country | Kind |
|---|---|---|---|
| 201510586853.2 | Sep 2015 | CN | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/CN2016/094256 | 8/9/2016 | WO | 00 |
